CN207156317U - Produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product - Google Patents
Produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product Download PDFInfo
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- CN207156317U CN207156317U CN201720425760.6U CN201720425760U CN207156317U CN 207156317 U CN207156317 U CN 207156317U CN 201720425760 U CN201720425760 U CN 201720425760U CN 207156317 U CN207156317 U CN 207156317U
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- injection
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- homogenous material
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Abstract
It the utility model is related to and a kind of produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product, it is characterised in that:Including the more gated injection moulds customized for injection-molded product, several cartridge units;It is divided into several injection sections in more gated injection moulds, each section of injecting has at least one cast gate and sprue bush, quantity and cast gate and the sprue bush quantity Matching of cartridge unit;The working method of some cartridge units is included with the power source method of synchronization, the asynchronous mode of the different dynamic source method of synchronization and different dynamic source;Same large-scale and complex product homogenous material, if it can also be same class material different zones different colours that product design, which needs,.The utility model can complete the injection molding work of complexity, super large, overlength plastic article, improve the speed and precision of plasticizing and injection, save the production time, improve production efficiency and product quality, while simplify injection mold lamps structure, it is more cost-effective.
Description
Technical field
Injection moulding machine is the utility model is related to, it is particularly a kind of to produce that homogenous material is large-scale and more barrels of complex product
Modularization injection moulding machine.
Background technology
Traditional injection moulding machine, either vertical locked mode mode or horizontal locked mode mode, for single mode, single material
Production, all it is that a clamping mechanism configures a plasticizing and injection mechanism.When need be molded large-sized object(Particularly structure is answered
Miscellaneous, big and long object)When, it is necessary to be completed to plastify and injected task by one " barrel of ultra-large type "(And when object is big
Single injection unit can not just accomplish sufficiently large when to a certain extent);Because mold cavity is excessive(It is long), and material reaches type
The time of chamber different parts and pressure gap are too big, not only make that the speed of plasticizing and injection is slow, low precision, also make equipment heaviness not
May.The defects of most fatal is that injecting molding die corresponding to pure cylinder needs design " multi-point hot flow passage system " to meet
Production requirement, and the use of TOP-TIP often makes the structure of injecting molding die become extremely complex, cost is also very high.
In order to overcome large-scale injection molding thin material cylinder injection moulding machine above shortcomings, more barrel modularizations are molded into
Type machine just disclosure satisfy that needs.
The content of the invention
The purpose of this utility model, which is to provide, a kind of produces that homogenous material is large-scale and more barrel modularizations of complex product note
Molding machine, overcomes the problem of " ultra-large type complexity injection-moulded plastic part can not produce ", while can also improve what is plastified and inject
Speed and precision, product quality is improved again so as to save the production time, improve production efficiency, while injection mold is signed an undertaking
Structure simplifies, more cost-effective.
The technical scheme used to achieve the above object be it is such, i.e., it is a kind of to produce that homogenous material is large-scale and complicated production
More barrel modularization injection moulding machines of product, including, plasticizing and injection mechanism be cartridge unit, clamping mechanism, hydraulic system and
Electric control system;It is characterised by:Including the more gated injection moulds customized for injection-molded product, several barrels
Unit;It is divided into several injection sections in more gated injection moulds, each section of injecting has at least one pour
Mouth and sprue bush, quantity and cast gate and the sprue bush quantity Matching of cartridge unit;The working method of some cartridge units includes same
The power source method of synchronization, the asynchronous mode of the different dynamic source method of synchronization and different dynamic source.
Further, the cartridge unit is combined and installed together with clamping mechanism, and barrel, which is located at around clamping mechanism, to be closed
Suitable position, avoid guide pillar, fore side and have the region interfered.
The good effect that the utility model above-mentioned technical proposal is brought be it will be apparent that use a clamping mechanism,
With multiple cartridge units;, can be in multiple not Tongfangs of same clamping mechanism according to the product size and its feature produced
Several identical or different size cartridge units are configured to combination, it is real by manufacturing requirements just as playing " building blocks "
Existing " modularization independent assortment ".Each combined mechanism can be total to according to actual conditions with 2 cartridge units or multiple cartridge units
With power source, single power source can also be each used;Certainly, each cartridge unit can more easily be given birth to using single power source
Produce parameter designing and improve product quality, and can faster, it is more energy efficient.
The advantages of technical solutions of the utility model, also resides in:1st, break the whole up into parts:The big part of concentration(Particularly big and long
Complicated object)It is divided into several small section modules, removes to share completion script needs by one by several small cartridge units
Possible ultra-large type barrel is come the plasticizing completed and injection task.So, the speed and precision of plasticizing and injection can be both improved,
So as to save the production time, improve production efficiency(The work simultaneously of multiple section modules is higher than single large corporation's operating efficiency to be obtained
It is more), plasticizing effect and injection precision are improved again(Small but excellent standard is quick, big and heavy rough), improve product quality, simultaneously also
Have and more save.2nd, what is more important can also be greatly simplified the structure of large-scale injection mould, and the utility model is not
Needing " TOP-TIP ", also can realizes that multiple spot piecemeal is injection moulded.Also, each cartridge unit of the present utility model
Plasticizing and Injection Molding Parameters single optimization can design according to actual needs;And single barrel matches somebody with somebody " multi-point hot flow passage system "
The injection pressure of each injection point, the parameter such as speed, because only that the reason of a barrel can only be just same parameter.This
Sample, the utility model relative to traditional large-scale pure cylinder device, be just provided simultaneously with simplifying mould structure, save Making mold into
This(Estimation is only per single secondary cost-effective 30-40% of mould can), and can improves production quality, and can more complete
The not fertile high request product of legacy equipment institute.3rd, when the weight and size of product arrive greatly certain degree, pure cylinder
Conventional injection molding machine can not just realize and produce, and the utility model can by breaking the whole up into parts, as " many ants are lifted together
The mode of one big part " combines the peculiar part production for completing super large.4. same large-scale and complex product homogenous material, if production
Product design needs can also be same class material different zones different colours.
Brief description of the drawings
Accompanying drawing 1 is the schematic diagram of the vertical clamping mechanism embodiment of the utility model;
Accompanying drawing 2 is the schematic diagram of the horizontal clamping mechanism embodiment of the utility model.
In accompanying drawing 1,2:1- locking nuts;2a- cope plates;2b- solid plates;3- guide pillars;Mould under 4- ejecting mechanisms, 5a-
Plate;5b- moving platens;LT1-LTn- cartridge units.
Embodiment
Homogenous material is large-scale and more barrel modularization injection moulding machines of complex product for production in embodiment, including, modeling
Change and injection mechanism is cartridge unit, clamping mechanism, hydraulic system and electric control system;It is characterised by:Including for injection
More gated injection moulds of shaped article customization, several cartridge units;Divided in more gated injection moulds
For several injection sections, each section of injecting has at least one a cast gate and sprue bush, the quantity of cartridge unit and cast gate and
Sprue bush quantity Matching;The working method of some cartridge units is included with the power source method of synchronization, the different dynamic source method of synchronization
And the asynchronous mode in different dynamic source.
The cartridge unit comes from prior art, its form substantially including:Screw cylinder group, heating and temperature control system, modeling
Change and injection mechanism and power source.
Described power source can be that hydraulic system power source can also be motorized motions power source.
Accompanying drawing 1 is that a vertical clamping mechanism forms the injection moulding of barrel modular plastic more than one with multiple cartridge units
Machine embodiment.The vertical clamping mechanism includes locking nut 1, cope plate 2a, 3- guide pillar, ejecting mechanism 4 and lower template 5a.It is described
Cartridge unit LT1- LT6 are combined and installed together with clamping mechanism, and each cartridge unit is located at suitable position around clamping mechanism
Put, avoid guide pillar, fore side and it is other have the region interfered, be distributed in clamping mechanism it is left and right, on(Cope plate 2a)、
Rear with clamping mechanism to being combined and installed together.
Referring to accompanying drawing 2:For a horizontal clamping mechanism note of barrel modular plastic more than one is formed with multiple cartridge units
Penetrate forming machine embodiment.The horizontal clamping mechanism includes locking nut 1, solid plate 2b, guide pillar 3, ejecting mechanism 4 and moving platen
5b.The cartridge unit LT1- LT6 are combined and installed together with clamping mechanism, and each cartridge unit is located at around clamping mechanism
Suitable position, avoid guide pillar, fore side and have the region interfered, be distributed in the left and right of clamping mechanism(Solid plate 2b)、
Upper, rear with clamping mechanism to being combined and installed together.
Further, above-mentioned cartridge unit is arranged in three-dimensional movable frames, and cartridge unit can be removable in three-dimensional
In frame according to actual installation, debugging, production need carry out around, up and down or angle it is in rotary moving.The three-dimensional is removable
Motivation frame is combined and installed together with clamping mechanism.
Cartridge unit size, quantity and position distribution in above-described embodiment more can be taken according to being actually needed combination
Match somebody with somebody.
Further, the mechanical interface and Telecommunications of cartridge unit installation are provided with above-mentioned clamping mechanism correspondence position
Interface, as far as possible using quick inserting mode.
Above-mentioned cartridge unit can use the identical power source method of synchronization, the different dynamic source method of synchronization and different dynamic source not
The method of synchronization, implementation is controlled by electric control system and completed.
Above example is interpreted as being merely to illustrate typical case of the present utility model, rather than limits of the present utility model
Protection domain.After the content of record of the present utility model has been read, technical staff can be each by making to the utility model
Kind change or modification, these equivalence changes and modification equally fall into the utility model claims limited range.
Claims (3)
- Produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product 1. a kind of, including, plasticizing and injection Mechanism is cartridge unit, clamping mechanism, hydraulic system and electric control system;It is characterised by:Including for injection-molded product More gated injection moulds of customization, several cartridge units;It is divided into several in more gated injection moulds Section is injected, each section of injecting has at least one cast gate and sprue bush, quantity and cast gate and the cast gate tricks of cartridge unit It is flux matched;The working method of some cartridge units includes dynamic with the power source method of synchronization, the different dynamic source method of synchronization and difference The asynchronous mode in power source.
- 2. homogenous material is large-scale and more barrel modularization injection moulding machines of complex product for production according to claim 1, It is characterized in that:The cartridge unit is combined and installed together with clamping mechanism, and barrel is located at suitable position around clamping mechanism, Avoid guide pillar, fore side and have the region interfered.
- 3. homogenous material is large-scale and more barrel modularization injection moldings of complex product for production according to claim 1 or 2 Machine, it is characterized in that:The cartridge unit is arranged in three-dimensional movable frames, and cartridge unit can be on three-dimensional machine movable frame According to actual installation, debugging, production need carry out around, up and down or angle it is in rotary moving.
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CN201720425760.6U CN207156317U (en) | 2017-04-21 | 2017-04-21 | Produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product |
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CN201720425760.6U CN207156317U (en) | 2017-04-21 | 2017-04-21 | Produce that homogenous material is large-scale and more barrel modularization injection moulding machines of complex product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106945225A (en) * | 2017-04-21 | 2017-07-14 | 重庆丰铁模具有限公司 | Produce that homogenous material is large-scale and many barrel modularization injection moulding machines of complex product |
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2017
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106945225A (en) * | 2017-04-21 | 2017-07-14 | 重庆丰铁模具有限公司 | Produce that homogenous material is large-scale and many barrel modularization injection moulding machines of complex product |
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