CN207156079U - For going out the sectional die of muscle prefabricated components shaping - Google Patents
For going out the sectional die of muscle prefabricated components shaping Download PDFInfo
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- CN207156079U CN207156079U CN201721171896.5U CN201721171896U CN207156079U CN 207156079 U CN207156079 U CN 207156079U CN 201721171896 U CN201721171896 U CN 201721171896U CN 207156079 U CN207156079 U CN 207156079U
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- template
- prefabricated components
- blend stop
- muscle
- groove
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Abstract
The sectional die for going out the shaping of muscle prefabricated components, including the first template and the second template are the utility model is related to, the groove vertical with the first template length direction, the bottom side insertion of groove and the first template are offered in first template;Second template is provided with the blend stop shifted to install with groove, and the side of blend stop offers two breach for being used to shelve reinforcing bar;First template and the second form assembly form an integral mold plate, per formed between bar groove and corresponding blend stop be available for reinforcing bar to pass through first wear muscle hole and second and wear muscle hole.After die assembly of the present utility model, good airproof performance, the hole just passed through for reinforcing bar is only left on the integral mold plate of formation, compared with prior art in waist-shaped hole, greatly reduce the generation of spillage, be advantageous to save construction material, and obtain the prefabricated components of uniform component;It is die-filling, be convenient in demoulding, demoulding difficulty reduces, and demoulding efficiency is increased dramatically;Die-filling, knockout course, it is smaller to each template action power, and template structural strength itself is high, is unlikely to deform damage, reduces mold use, maintenance cost.
Description
Technical field
A kind of sectional die and forming method for being used to the shaping of muscle prefabricated components is the utility model is related to, belongs to coagulation
Native technical field of mold.
Background technology
It using concrete is stock in advance in building element made of factory that concrete prefabricated element, which is, including wall, beam,
The assembled architecture part such as plate, post.Because prefabricated components need to be connected to form intensity with other components, so prefabricated components is outer
Usually reserve the reinforcing bar of protrusion in surface.These reserved reinforcing bars are because protrusion is in the outer surface of prefabricated components, so being referred to as
Muscle.When two ends for going out muscle of prefabricated component form enclosed construction by bar connecting again, the muscle that goes out at this moment is referred to as stirrup.
The concrete prefabricated element of standard is usually rectangular parallelepiped structure, is hexahedron.According to different assembling demands, coagulation
Can setting for native prefabricated components surface simultaneously goes out muscle, two sides goes out muscle, until six faces go out muscle.It can strengthen the old and new's coagulation except going out muscle
Outside bonding strength between soil, mat surface is set on the surface of prefabricated component can also further enhance connection between New-old concrete
Intensity.
When concrete surface goes out muscle, the template of concrete just needs to be reserved with wears muscle hole for what reinforcing bar penetrated, and existing
In technology and actual production, these designs for wearing muscle hole are essentially through hole, can cause spillage.Template pine during in order to prevent slip casting
Move, it is necessary to make template connect very firm.However, can be bonded after concrete curing with template, and concrete curing rear volume
Expand, this can all cause the demoulding difficult, it is necessary to which impact template could be stripped energetically.The working strength of so worker is very big,
And easily make damaged template.
Utility model content
In view of the shortcomings of the prior art, the utility model provides a kind of combined type mould for being used to the shaping of muscle prefabricated components
Plate, ensure template mortar leakage prevention it is functional while, solves the problems, such as be molded after the completion of be stripped it is difficult.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is as follows:For going out the shaping of muscle prefabricated components
Sectional die, including the first template and the second template, offer in first template vertical with the first template length direction
Groove, the bottom side of groove and the first template penetrates;Second template is provided with the blend stop shifted to install with groove, the side of blend stop
Two breach for being used to shelve reinforcing bar are offered, the width of the blend stop is more than the width of groove;First template and the second mould
Plate is combined to form an integral mold plate, and be available for reinforcing bar to pass through first is often formed between bar groove and corresponding blend stop and wears muscle hole and second
Wear muscle hole.
So, the first template and the second template can be conveniently assembled together, and form integral mold plate, and on the integral mold plate
Form only be available for that reinforcing bar passes through first and wear muscle hole and second and wear muscle hole, template both sides are only worn muscle hole by two and connected, actual
In use, two are worn muscle hole and filled by reinforcing bar, formwork seal greatly promotes, the occurrence of greatly reducing spillage;First mould
The groove with the insertion of its base is provided with plate, during assembling, only the groove of the first template corresponding reinforcing bar installation site need to be directed at and loaded
, during the demoulding, directly the first template is sling upwards, it is very convenient;Two breach of blend stop are that the default of reinforcing bar carries
The strong point is supplied, and blend stop does not interfere with the progress of the demoulding.
Further, the quantity of the groove is a plurality of that more bar grooves are uniformly distributed along the first template length direction.
Further, first template is provided with a plurality of first reinforcement parallel with the first template width direction, carries
The intensity of the first template is risen, is advantageous to obtain the second best in quality prefabricated components.
Further, the lateral surface of the blend stop is provided with the second reinforcement, to improve blend stop intensity, prevents from deforming, obtains
Obtain the second best in quality prefabricated components.The lateral surface of shelves bar refers to grade bar backwards to the side of the first template.
Further, the top of first template is provided with the first supporting plate, can so facilitate at the top of the first template
Continue to install other moulds additional, such as siphonal lobe layer mould, facilitate the shaping of siphonal lobe layer;The bottom of second template is provided with the second support
Plate, so that stably the second template is placed on working face, template accidental displacement is prevented, causes prefabricated components Quality Down.
Further, the inner surface of first template is provided with the inner liner made of soft material, and inner liner can incite somebody to action
First template is kept apart with concrete, and such first template is not directly contacted with concrete, concrete curing to be bonded in
In one template so that the easily demoulding.Preferably, rubber film layer or plastic film layer, such as PE film layers.
Further, first template, which is provided with, tenses screwed hole, is fixed with support member in the second template, on support member
Provided with tensing the corresponding fastener hole of screwed hole, the second template is bonded with the first template by bolt tension, can so ensure the
Together with one template is consistently adjacent to the second template, ensure Forming Quality;During the demoulding, bolt is turned on, it is convenient
It is easy-to-use.
Further, in addition to first end mould and the second end mould, second template are detachably secured to first end mould
And second between the mould of end.
Wherein, first end mould and the second end mould can use common template, such as in the prior art, produce the 6th generation Side fascia
Rib and lower floor's lower stop edge in lower floor used;, only need to be by first end mould, the second end mould and two group of first template, the during shaping
Two form assemblies get up to be formed the mould used in structure prefabricated components.
It is of the present utility model go out muscle prefabricated components refer mainly to concrete and go out muscle prefabricated components.
Conceived based on same utility model, it is a kind of go out muscle prefabricated components forming method, utilize above-mentioned mould to carry out
Shaping;It is molded using mould as described above;Comprise the following steps:
(1) according to it is to be formed go out muscle prefabricated components shape, size the second template is arranged on chassis;
(2) bottom transverse steel and top transverse steel are respectively charged at the bottom notch of blend stop and at top notch,
Install longitudinal reinforcement;
(3) the first template is inserted on the inside of the second template, and by together with the first template and the second template tightening;
(4) casting concrete, vibrate, conserve, obtain prefabricated component crude green body;
(5) when the solidification of prefabricated component crude green body reaches the demoulding and required, the first template is sling, make the first template and concrete and
Second template separates;Then, the second template is beaten to blend stop notch side opposite direction, transverse steel is completely disengaged lacking on blend stop
Mouthful, then the second template is deviate from.
One kind goes out muscle prefabricated components, is made using upper described mould or forming method.
Compared with prior art, the beneficial effects of the utility model are as follows:
(1) after template group synthetic mould, good airproof performance, only leave on the mould that the first template and the second form assembly are formed
The hole just passed through for reinforcing bar, compared with prior art in waist-shaped hole, greatly reduce the generation of spillage, be advantageous to save Building wood
Material, and obtain the prefabricated components of uniform component;
(2) it is die-filling, be convenient in demoulding, demoulding difficulty reduces, and demoulding efficiency is increased dramatically;
(3) die-filling, knockout course, it is smaller to each template action power, and template structural strength itself is high, is unlikely to deform damage
It is bad, service life length, reduce mold use, maintenance cost.
Brief description of the drawings
Fig. 1 is the three-dimensional knot under the first template and the second template unassembled state of the first embodiment of the utility model
Structure schematic diagram.
Fig. 2 is the stereochemical structure under the first template and the second template assemblies state of the first embodiment of the utility model
Schematic diagram.
Fig. 3 is the facing structure under the first template and the second template assemblies state of the first embodiment of the utility model
Schematic diagram.
Fig. 4 is some region of mplifying structure schematic diagram in Fig. 3.
Fig. 5 is the front view in the first template part region of the utility model the first embodiment.
Fig. 6 is the front view of the second template of the utility model the first embodiment.
Fig. 7 is the first end mould of the first embodiment of the utility model, the second end mould and the second form assembly state knot
Structure schematic diagram.
Fig. 8 is the first end mould of the first embodiment of the utility model, the second end mould, the first template and the second template group
Conjunction state structural representation.
Fig. 9 is the mplifying structure schematic diagram that region is tensed in Fig. 8.
Embodiment
The utility model is described in detail below with reference to accompanying drawing 1 to accompanying drawing 9 and in conjunction with the embodiments.It should be noted that
In the case where not conflicting, the feature in embodiment and embodiment in the utility model can be mutually combined.For sake of convenience,
Hereinafter as there are " on ", " under ", "left", "right" printed words, only represent that the upper and lower, left and right direction with accompanying drawing in itself is consistent, and
Restriction effect is not played to structure.
For going out the sectional die of muscle prefabricated components shaping, including the first template 1 and the second template 2, first mould
The groove 101 vertical with the first template length direction, the bottom side insertion of the template 1 of groove 101 and first are offered on plate 1;Described
Two templates 2 are provided with the blend stop 201 shifted to install with groove 101, and the side of blend stop 201 offers two and is used to shelve lacking for reinforcing bar
Mouthful;First template 1 combines with the second template 2 forms an integral mold plate, per shape between bar groove 101 and corresponding blend stop 201
Muscle hole 3 and second, which is worn, into be available for that reinforcing bar passes through first wears muscle hole 4.
Wherein, the quantity of groove 101 is a plurality of that more bar grooves 101 are uniformly distributed along the length direction of the first template 1.
First template 1 is provided with a plurality of first reinforcement 102 parallel with the first template width direction;The blend stop
201 lateral surface is provided with the second reinforcement 202.
The blend stop 201 is " convex " shape blend stop, and the side for being somebody's turn to do " convex " shape blend stop is provided with towards the length direction of the second template 2 projection
Protrusive board, bottom notch for shelving bottom transverse steel 7 is formed respectively on the bottom and top of the protrusive board and top is horizontal
The top notch of reinforcing bar 7.
The top of first template 1 is provided with the first supporting plate 103;The bottom of second template 2 is provided with the second support
Plate 203.
The inner surface of first template 1 is provided with the inner liner made of soft material.
First template 1, which is provided with, tenses screwed hole 104, and support member 204, support member 204 are fixed with the second template 2
It is provided with tensing 104 corresponding fastener hole of screwed hole, the second template 2 is tensed by bolt with the first template 1 and is bonded.
Also include the end mould 6 of first end mould 5 and second, second template 2 is detachably secured to first end mould 5 and second
Between the mould 6 of end.
It is a kind of go out muscle prefabricated components forming method, be molded using above-mentioned mould;Comprise the following steps:
(1) according to it is to be formed go out muscle prefabricated components shape, size arranged on chassis first end mould 5, the second end mould 6,
Second template 2, the end mould 6 of first end mould 5 and second are abreast oppositely arranged, and the second template 2 is fixed on into first end mould and second
Between the mould of end;
(2) bottom transverse steel and top transverse direction steel are respectively charged at the bottom notch of blend stop 201 and at top notch
Muscle, the longitudinal reinforcement with grout sleeve is loaded between first end mould and the second end mould;
(3) the first template 1 is inserted into the inner side of the second template 2, and together with the first template 1 tensed with the second template 2;
(4) casting concrete, vibrate, conserve, obtain prefabricated component crude green body;
(5) when the solidification of prefabricated component crude green body reaches the demoulding and required, the first template 1 is sling, makes the first template 1 and concrete
And second template 2 separate;Then, the second template 2 is beaten to the notch side opposite direction of blend stop 201, transverse steel is completely disengaged gear
Breach on bar 201, then the second template 2 is deviate from.
One kind goes out muscle prefabricated components, is made using forming method as described above.
The content that above-described embodiment illustrates should be understood to that these embodiments are only used for being illustrated more clearly that the utility model,
Rather than limitation the scope of the utility model, after the utility model has been read, those skilled in the art are new to this practicality
The modification of the various equivalent form of values of type each falls within the application appended claims limited range.
Claims (8)
1. it is used to the sectional die of muscle prefabricated components shaping, it is characterised in that including the first template (1) and the second template
(2) groove (101) vertical with the first template length direction, groove (101) and the first template, are offered on first template (1)
(1) bottom side insertion;Second template (2) is provided with the blend stop (201) shifted to install with groove (101), blend stop (201)
Side offers two breach for being used to shelve reinforcing bar, and the width of the blend stop (201) is more than the width of groove (101);Described
One template (1) combines with the second template (2) forms an integral mold plate, every to be formed between bar groove (101) and corresponding blend stop (201)
Be available for that reinforcing bar passes through first wears muscle hole (3) and second and wears muscle hole (4).
2. the sectional die according to claim 1 for being used to the shaping of muscle prefabricated components, it is characterised in that the groove
(101) quantity is a plurality of, and more bar grooves (101) are uniformly distributed along the first template (1) length direction.
3. the sectional die for being used to the shaping of muscle prefabricated components according to power requires 1, it is characterised in that first mould
Plate (1) is provided with a plurality of first reinforcement (102) parallel with the first template width direction;The lateral surface of the blend stop (201)
It is provided with the second reinforcement (202).
4. the sectional die for being used to the shaping of muscle prefabricated components according to power requires 1, it is characterised in that the blend stop
(201) it is " convex " shape blend stop, the side for being somebody's turn to do " convex " shape blend stop is provided with towards the raised protrusive board of the second template (2) length direction, described
The top that bottom notch and top transverse steel for shelving bottom transverse steel are formed respectively on the bottom and top of protrusive board lacks
Mouthful.
5. the sectional die for being used to the shaping of muscle prefabricated components according to power requires 1, it is characterised in that first mould
The top of plate (1) is provided with the first supporting plate (103);The bottom of second template (2) is provided with the second supporting plate (203).
6. the sectional die according to claim 1 for being used to the shaping of muscle prefabricated components, it is characterised in that described first
The inner surface of template (1) is provided with the inner liner made of soft material.
7. the sectional die according to claim 1 for being used to the shaping of muscle prefabricated components, it is characterised in that described first
Template (1), which is provided with, tenses screwed hole (104), is fixed with support member (204) in the second template (2), support member (204) is provided with
Fastener hole corresponding with tensing screwed hole (104), the second template (2) are tensed by bolt with the first template (1) and are bonded.
8. the sectional die according to claim 1 for being used to the shaping of muscle prefabricated components, it is characterised in that also including the
One end mould (5) and the second end mould (6), second template (2) are detachably secured to first end mould (5) and the second end mould (6)
Between.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721171896.5U CN207156079U (en) | 2017-09-13 | 2017-09-13 | For going out the sectional die of muscle prefabricated components shaping |
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CN201721171896.5U CN207156079U (en) | 2017-09-13 | 2017-09-13 | For going out the sectional die of muscle prefabricated components shaping |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107553699A (en) * | 2017-09-13 | 2018-01-09 | 长沙远大住宅工业集团股份有限公司 | For going out the sectional die and forming method of the shaping of muscle prefabricated components |
CN111873164A (en) * | 2020-07-29 | 2020-11-03 | 江苏蓝海住宅工业有限公司 | Production system of concrete prefabricated part and production process of production system |
CN112252711A (en) * | 2020-09-28 | 2021-01-22 | 晟通科技集团有限公司 | Anti-bank template and template frame |
-
2017
- 2017-09-13 CN CN201721171896.5U patent/CN207156079U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107553699A (en) * | 2017-09-13 | 2018-01-09 | 长沙远大住宅工业集团股份有限公司 | For going out the sectional die and forming method of the shaping of muscle prefabricated components |
CN111873164A (en) * | 2020-07-29 | 2020-11-03 | 江苏蓝海住宅工业有限公司 | Production system of concrete prefabricated part and production process of production system |
CN111873164B (en) * | 2020-07-29 | 2021-08-10 | 江苏蓝海住宅工业有限公司 | Production system of concrete prefabricated part and production process of production system |
CN112252711A (en) * | 2020-09-28 | 2021-01-22 | 晟通科技集团有限公司 | Anti-bank template and template frame |
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