CN107599150A - It is a kind of go out muscle prefabricated components forming method - Google Patents
It is a kind of go out muscle prefabricated components forming method Download PDFInfo
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- CN107599150A CN107599150A CN201710824365.XA CN201710824365A CN107599150A CN 107599150 A CN107599150 A CN 107599150A CN 201710824365 A CN201710824365 A CN 201710824365A CN 107599150 A CN107599150 A CN 107599150A
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- template
- mould
- blend stop
- forming method
- prefabricated components
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- 210000003205 muscle Anatomy 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000000203 mixture Substances 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 230000002787 reinforcement Effects 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000005266 casting Methods 0.000 claims abstract description 4
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 238000007373 indentation Methods 0.000 claims abstract description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 11
- 239000007779 soft material Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Landscapes
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The present invention relates to it is a kind of go out muscle prefabricated components forming method, first make the first template and the second template according to demand；First end mould, the second end mould and the second template are arranged again, then load transverse steel in the indentation, there of blend stop, longitudinal reinforcement is installed between first end mould and the second end mould；The first template is inserted on the inside of the second template again, and together with the first template and the second template tensed by bolt；Casting concrete, vibrate, conserve；When the solidification of prefabricated component crude green body reaches the demoulding and required, bolt is unclamped, the first template is sling, the first template is separated with concrete and the second template；The second template is beaten to blend stop notch side opposite direction, transverse steel is completely disengaged the breach on blend stop, then the second template is deviate from.The forming method short molding cycle of the present invention, transverse steel load mould directly above mould, shorten total time needed for shaping；And it is die-filling, be convenient in demoulding, demoulding difficulty reduces, and demoulding efficiency is increased dramatically.
Description
Technical field
The present invention relates to it is a kind of go out muscle prefabricated components forming method, belong to concrete mold field shaping technique.
Background technology
It using concrete is stock in advance in building element made of factory that concrete prefabricated element, which is, including wall, beam,
The assembled architecture part such as plate, post.Because prefabricated components need to be connected to form intensity with other components, so prefabricated components is outer
Usually reserve the reinforcing bar of protrusion in surface.These reserved reinforcing bars are because protrusion is in the outer surface of prefabricated components, so being referred to as
Muscle.When two ends for going out muscle of prefabricated component form enclosed construction by bar connecting again, the muscle that goes out at this moment is referred to as stirrup.
The concrete prefabricated element of standard is usually rectangular parallelepiped structure, is hexahedron.According to different assembling demands, coagulation
Can setting for native prefabricated components surface simultaneously goes out muscle, two sides goes out muscle, until six faces go out muscle.It can strengthen the old and new's coagulation except going out muscle
Outside bonding strength between soil, mat surface is set on the surface of prefabricated component can also further enhance connection between New-old concrete
Intensity.During shaping, typically stirrup through corresponding template and need to be fixed on target location, it is great in constructing amount and inconvenient for operation, take off
, it is necessary to template be hauled out along stirrup is horizontal, this operation is also extremely inconvenient, increases the demoulding difficulty during mould.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of short molding cycle, the demoulding it is fast go out muscle prefabricated components into
Type method.
In order to solve the above-mentioned technical problem, technical scheme is as follows：It is a kind of go out muscle prefabricated components forming method,
By mould pouring molding, the mould includes the first template, the second template, first end mould and the second end mould, first mould
The groove vertical with the first template length direction, the bottom side insertion of groove and the first template are offered on plate；In second template
Provided with the blend stop shifted to install with groove, the side of blend stop offers at least two breach for being used to shelve reinforcing bar；First mould
Plate and the second template may be combined to form an integral mold plate, and the indentation, there formation per bar groove and corresponding blend stop is available for what reinforcing bar passed through to wear
Muscle hole；
Comprise the following steps：
(1) according to it is to be formed go out the shapes of muscle prefabricated components, size and reinforcing bar configuring condition make the first template and second
Template；
(2) first end mould, the second end mould and the second template are arranged on chassis, wherein, two piece of second template difference is removable
It is fixed on unloading between first end mould and the second end mould, two piece of second template is arranged in parallel；
(3) bottom transverse steel and top transverse steel are respectively charged at the bottom notch of blend stop and at top notch,
Meanwhile install longitudinal reinforcement between first end mould and the second end mould；
(4) the first template is inserted on the inside of the second template, and the first template and the second template is tensed one by bolt
Rise；So transverse steel is stuck in wearing in muscle hole between the first template and the second template；
(5) casting concrete, vibrate, conserve, obtain prefabricated component crude green body；
(6) when the solidification of prefabricated component crude green body reaches the demoulding and required, bolt is unclamped, the first template is sling, makes the first template
Separated with concrete and the second template；
(7) the second template is beaten to blend stop notch side opposite direction, transverse steel is completely disengaged the breach on blend stop, then will
Second template is deviate from.
Further, the quantity of the groove is a plurality of that more bar grooves are uniformly distributed along the first template length direction.
Further, first template is provided with a plurality of first reinforcement parallel with the first template width direction, carries
The intensity of the first template is risen, is advantageous to obtain the second best in quality prefabricated components.
Further, the lateral surface of the blend stop is provided with the second reinforcement, to improve blend stop intensity, prevents from deforming, obtains
Obtain the second best in quality prefabricated components.The lateral surface of shelves bar refers to grade bar backwards to the side of the first template.
Further, the top of first template is provided with the first supporting plate, can so facilitate at the top of the first template
Continue to install other moulds additional, such as siphonal lobe layer mould, facilitate the shaping of siphonal lobe layer；The bottom of second template is provided with the second support
Plate, so that stably the second template is placed on working face, template accidental displacement is prevented, causes prefabricated components Quality Down.
Further, the inner surface of first template is provided with the inner liner made of soft material, and inner liner can incite somebody to action
First template is kept apart with concrete, and such first template is not directly contacted with concrete, concrete curing to be bonded in
In one template, it is easier the demoulding.Preferably, rubber film layer or plastic film layer, such as PE film layers.
Further, first template, which is provided with, tenses screwed hole, is fixed with support member in the second template, on support member
Provided with tensing the corresponding fastener hole of screwed hole, the second template is bonded with the first template by bolt tension, can so ensure the
Together with one template is consistently adjacent to the second template, ensure Forming Quality；During the demoulding, bolt is turned on, it is convenient
It is easy-to-use, improve operating efficiency.
Wherein, first end mould and the second end mould can use common template, such as in the prior art, produce the 6th generation Side fascia
Rib and lower floor's lower stop edge in lower floor used；, only need to be by first end mould, the second end mould and two group of first template, the during shaping
Two form assemblies get up to be formed the mould used in structure prefabricated components.
The muscle prefabricated components that go out of the present invention refer mainly to concrete and go out muscle prefabricated components.
One kind goes out muscle prefabricated components, is made using upper described mould or forming method.
Compared with prior art, beneficial effects of the present invention are as follows：
(1) be molded by sectional die, mould therefor combination after good airproof performance, compared with prior art in waist-shaped hole,
Greatly reduce the generation of spillage, be advantageous to save construction material, and obtain the prefabricated components of uniform component；
(2) molding cycle is shorter, and by the use of sectional die, transverse steel loads mould directly above mould,
Elapsed time is short, shortens total time needed for shaping；
(3) it is die-filling, be convenient in demoulding, demoulding difficulty reduces, and demoulding efficiency is increased dramatically；
(4) die-filling, knockout course, it is smaller to each template action power, and template structural strength itself is high, is unlikely to deform damage
It is bad, service life length, reduce mold use, maintenance cost.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram under a kind of first template and the second template unassembled state used in the present invention.
Fig. 2 is the dimensional structure diagram under a kind of first template and the second template assemblies state used in the present invention.
Fig. 3 is the positive structure diagram under a kind of first template and the second template assemblies state used in the present invention.
Fig. 4 is some region of mplifying structure schematic diagram in Fig. 3.
Fig. 5 is a kind of front view in first template part region used in the present invention.
Fig. 6 is a kind of front view of second template used in the present invention.
Fig. 7 is a kind of first end mould, the second end mould and the second form assembly status architecture schematic diagram used in the present invention.
Fig. 8 is a kind of first end mould, the second end mould, the first template and the second form assembly status architecture used in the present invention
Schematic diagram.
Fig. 9 is the mplifying structure schematic diagram that region is tensed in Fig. 8.
Embodiment
The present invention is described in detail below with reference to accompanying drawing 1 to accompanying drawing 9 and in conjunction with the embodiments.It should be noted that not
In the case of conflict, the feature in embodiment and embodiment in the present invention can be mutually combined.For sake of convenience, hereinafter such as
There are " on ", " under ", "left", "right" printed words, only represent that the upper and lower, left and right direction with accompanying drawing in itself is consistent, not to structure
Play restriction effect.
It is a kind of go out muscle prefabricated components forming method, by mould pouring molding, the mould includes the first template 1, the
Two templates 2, the end mould 6 of first end mould 5 and second, the groove vertical with the first template length direction is offered in first template 1
101, the bottom side insertion of the template 1 of groove 101 and first；Second template 2 is provided with the blend stop 201 shifted to install with groove 101,
The side of blend stop 201 offers two breach for being used to shelve reinforcing bar；First template 1 may be combined to form with the second template 2
One integral mold plate, per formed between bar groove 101 and corresponding blend stop 201 be available for that reinforcing bar passes through wear muscle hole 3 and wear muscle hole 4；
Comprise the following steps：
(1) according to it is to be formed go out the shapes of muscle prefabricated components, size and reinforcing bar configuring condition make the first template 1 and second
Template；
(2) first end mould 5, the second end mould 6 and the second template 2 are arranged on chassis, wherein, two piece of second template 2 is distinguished
It is detachably secured between the end mould 6 of first end mould 5 and second, two piece of second template 2 is arranged in parallel；
(3) bottom transverse steel and top transverse direction steel are respectively charged at the bottom notch of blend stop 201 and at top notch
Muscle, meanwhile, install longitudinal reinforcement between the end mould 6 of first end mould 5 and second；
(4) the first template 1 is inserted into the inner side of the second template 2, and the first template 1 and the second template 2 is tensed by bolt
Together；
(5) casting concrete, vibrate, conserve, obtain prefabricated component crude green body；
(6) when the solidification of prefabricated component crude green body reaches the demoulding and required, bolt is unclamped, the first template 1 is sling, makes the first template
1 separates with concrete and the second template 2；
(7) the second template 2 is beaten to the notch side opposite direction of blend stop 201, transverse steel is completely disengaged lacking on blend stop 201
Mouthful, then the second template 2 is deviate from.
The quantity of the groove 101 is a plurality of, and more bar grooves 101 are uniformly distributed along the length direction of the first template 1.
Wherein, the first template 1 is provided with a plurality of first reinforcement 102 parallel with the first template width direction；The gear
The lateral surface of bar 201 is provided with the second reinforcement 202.
The blend stop 201 is " convex " shape blend stop, and the side for being somebody's turn to do " convex " shape blend stop is provided with towards the length direction of the second template 2 projection
Protrusive board, bottom notch and top transverse direction steel for shelving bottom transverse steel are formed respectively on the bottom and top of the protrusive board
The top notch of muscle.
The top of first template 1 is provided with the first supporting plate 103.
The bottom of second template 2 is provided with the second supporting plate 203.
The inner surface of first template 1 is provided with the inner liner made of soft material.
First template 1, which is provided with, tenses screwed hole 104, and support member 204, support member 204 are fixed with the second template 2
It is provided with tensing 104 corresponding fastener hole of screwed hole, the second template 2 is tensed by bolt with the first template 1 and is bonded.
One kind goes out muscle prefabricated components, is made using forming method as described above.
The content that above-described embodiment illustrates should be understood to that these embodiments are only used for being illustrated more clearly that the present invention, without
For limiting the scope of the present invention, after the present invention has been read, the various equivalent form of values of the those skilled in the art to the present invention
Modification each fall within the application appended claims limited range.
Claims (9)
1. it is a kind of go out muscle prefabricated components forming method, pass through mould pouring molding, it is characterised in that the mould include first
Template (1), the second template (2), first end mould (5) and the second end mould (6), offer and the first mould on first template (1)
The vertical groove of plate length direction (101), groove (101) and the bottom side of the first template (1) penetrate；Set on second template (2)
There is the blend stop (201) shifted to install with groove (101), the side of blend stop (201) offers at least two and is used to shelve lacking for reinforcing bar
Mouthful；First template (1) may be combined to form an integral mold plate with the second template (2), every bar groove (101) and corresponding blend stop
(201) indentation, there formed be available for reinforcing bar to pass through wear muscle hole (3；4)；
Comprise the following steps：
(1) according to it is to be formed go out the shapes of muscle prefabricated components, size and reinforcing bar configuring condition make the first template (1) and the second mould
Plate；
(2) first end mould (5), the second end mould (6) and the second template (2) are arranged on chassis, wherein, two piece of second template (2)
It is detachably secured to respectively between first end mould (5) and the second end mould (6), two piece of second template (2), which is parallel to each other, to be set
Put；
(3) bottom transverse steel and top transverse steel are respectively charged at the bottom notch of blend stop (201) and at top notch,
Meanwhile install longitudinal reinforcement between first end mould (5) and the second end mould (6)；
(4) the first template (1) is inserted on the inside of the second template (2), and the first template (1) and the second template (2) is passed through into bolt
Tense together；
(5) casting concrete, vibrate, conserve, obtain prefabricated component crude green body；
(6) when the solidification of prefabricated component crude green body reaches the demoulding and required, bolt is unclamped, the first template (1) is sling, makes the first template
(1) separated with concrete and the second template (2)；
(7) the second template (2) is beaten to blend stop (201) notch side opposite direction, transverse steel is completely disengaged on blend stop (201)
Breach, then the second template (2) is deviate from.
2. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that the quantity of the groove (101)
To be a plurality of, more bar grooves (101) are uniformly distributed along the first template (1) length direction.
3. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that on first template (1)
Provided with a plurality of first reinforcement (102) parallel with the first template width direction；The lateral surface of the blend stop (201) is provided with the
Two reinforcements (202).
4. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that the blend stop (201) is
" convex " shape blend stop, the side for being somebody's turn to do " convex " shape blend stop are provided with towards the raised protrusive board of the second template (2) length direction, the bottom of the protrusive board
The top notch of bottom notch and top transverse steel for shelving bottom transverse steel is formed respectively on portion and top.
5. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that first template (1)
Top is provided with the first supporting plate (103).
6. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that second template (2)
Bottom is provided with the second supporting plate (203).
7. it is according to claim 1 go out muscle prefabricated components forming method, it is characterised in that first template (1)
Inner surface is provided with the inner liner made of soft material.
8. according to the forming method for going out muscle prefabricated components described in claim any one of 1-7, it is characterised in that first mould
Plate (1), which is provided with, tenses screwed hole (104), is fixed with support member (204) in the second template (2), support member (204) be provided with
Fastener hole corresponding to screwed hole (104) is tensed, the second template (2) is tensed by bolt with the first template (1) and is bonded.
9. one kind goes out muscle prefabricated components, it is characterised in that is made using the forming method as described in claim 1-8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710824365.XA CN107599150A (en) | 2017-09-13 | 2017-09-13 | It is a kind of go out muscle prefabricated components forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710824365.XA CN107599150A (en) | 2017-09-13 | 2017-09-13 | It is a kind of go out muscle prefabricated components forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107599150A true CN107599150A (en) | 2018-01-19 |
Family
ID=61062185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710824365.XA Pending CN107599150A (en) | 2017-09-13 | 2017-09-13 | It is a kind of go out muscle prefabricated components forming method |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108327047A (en) * | 2018-04-08 | 2018-07-27 | 长沙远大住宅工业集团股份有限公司 | A kind of rib mould liner, rib mold and prefabricated components production method |
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| GB1292286A (en) * | 1968-10-28 | 1972-10-11 | Axel Herbert Wikstroem | Improvements in or relating to the manufacture of building elements |
| KR101045317B1 (en) * | 2011-03-17 | 2011-06-29 | (주)삼오포레스 | Manufacturing method of porous concrete cobble |
| CN205969425U (en) * | 2016-08-03 | 2017-02-22 | 岳周丰 | Exempt from moulding box of release agent |
| CN206048460U (en) * | 2016-08-24 | 2017-03-29 | 北京中铁房山桥梁有限公司 | A kind of nylon sheet wallboard mould and wallboard formwork for placing system |
| CN106891433A (en) * | 2017-03-02 | 2017-06-27 | 上海建工材料工程有限公司 | A kind of Precast Concrete Box Girder comb board fixer |
| CN107030877A (en) * | 2017-05-20 | 2017-08-11 | 西咸新区矩阵实业有限公司 | It is a kind of for steel performance steel loose tool of prefabricated component and preparation method thereof |
-
2017
- 2017-09-13 CN CN201710824365.XA patent/CN107599150A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292286A (en) * | 1968-10-28 | 1972-10-11 | Axel Herbert Wikstroem | Improvements in or relating to the manufacture of building elements |
| KR101045317B1 (en) * | 2011-03-17 | 2011-06-29 | (주)삼오포레스 | Manufacturing method of porous concrete cobble |
| CN205969425U (en) * | 2016-08-03 | 2017-02-22 | 岳周丰 | Exempt from moulding box of release agent |
| CN206048460U (en) * | 2016-08-24 | 2017-03-29 | 北京中铁房山桥梁有限公司 | A kind of nylon sheet wallboard mould and wallboard formwork for placing system |
| CN106891433A (en) * | 2017-03-02 | 2017-06-27 | 上海建工材料工程有限公司 | A kind of Precast Concrete Box Girder comb board fixer |
| CN107030877A (en) * | 2017-05-20 | 2017-08-11 | 西咸新区矩阵实业有限公司 | It is a kind of for steel performance steel loose tool of prefabricated component and preparation method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108327047A (en) * | 2018-04-08 | 2018-07-27 | 长沙远大住宅工业集团股份有限公司 | A kind of rib mould liner, rib mold and prefabricated components production method |
| CN108327047B (en) * | 2018-04-08 | 2023-12-26 | 长沙远大住宅工业集团股份有限公司 | Edge blocking die lining, edge blocking die and prefabricated part production method |
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Application publication date: 20180119 |