CN207140187U - A kind of semi-automatic plug vulcanizer - Google Patents
A kind of semi-automatic plug vulcanizer Download PDFInfo
- Publication number
- CN207140187U CN207140187U CN201720779544.1U CN201720779544U CN207140187U CN 207140187 U CN207140187 U CN 207140187U CN 201720779544 U CN201720779544 U CN 201720779544U CN 207140187 U CN207140187 U CN 207140187U
- Authority
- CN
- China
- Prior art keywords
- vertical shift
- supporting rod
- plug
- lower template
- semi
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000009966 trimming Methods 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000004073 vulcanization Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 22
- 229920002545 silicone oil Polymers 0.000 claims description 17
- 229920001971 elastomer Polymers 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 3
- 206010053615 Thermal burn Diseases 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 210000003739 neck Anatomy 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000013519 translation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- -1 polytetrafluoroethylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of semi-automatic plug vulcanizer, including frame, cope plate, lower template, upper bolster and die shoe, cope plate to be fixedly installed on upper bolster bottom；Lower template is fixedly installed on the top of die shoe；Also include the heating arrangements being engaged with cope plate and/or lower template；Ejection bar is provided with lower template, ejection bar is connected by ejecting bar elevating mechanism with die shoe, and ejection bar is located between two horizontally-arranged shrinkage pool of lower template edge；Traversing trimming mechanism and vertical shift slice mechanism are provided with semi-automatic plug vulcanizer.The semi-automatic plug vulcanizing machine structure is reasonable, by setting ejection piece, traversing trimming mechanism and vertical shift slice mechanism, the automated job of trimming and discharging can be achieved, all transfer efficients of vulcanizing equipment can not only be increased, the manually operated of worker can be also reduced, reduces worker's operation intensity and scald risk.The invention also discloses a kind of vulcanization based on semi-automatic plug vulcanizer to go out blade technolgy.
Description
Technical field
It the utility model is related to Medical rubber plug production equipment technology, and in particular to a kind of semi-automatic plug vulcanization
Machine.
Background technology
The vulcanizing equipment of Medical rubber plug is mainly used in going out the sheet rubber for waiting weight by mould heating vulcanization generation plug
Piece, the plug in plug slice are arranged in array, and the connecting portion between plug needs to carry out punching press excision in subsequent handling.Sulphur
Change cope plate in mould to separate with lower template fastening under the drive of mold lifting mechanism, the die cavity of cope plate is used to form plug
Cap portion, the die cavity in lower template are used to form plug neck.
The optimum curing temperature of butyl rubber is 170 DEG C, and the plug slice after vulcanizing in the prior art is more using manual
Take out, the slitter edge of plug slice outer rim is then wiped out with scissors, then carry out follow-up visual inspection and reject the operation of substandard products.Due to glue
The temperature height for filling in slice further takes out, it is necessary to cool down a period of time, and time-consuming for stripping plug slice manually, therefore vulcanizing equipment
Turnover is slower；Long-time high-temperature operation, operating personnel, which exist, the danger such as is burned.Therefore, it is necessary to glue of the prior art
Fill in vulcanizer and carry out structure improvement.
Utility model content
The purpose of this utility model is to overcome defect present in prior art, there is provided a kind of automaticity is higher,
Reduce the semi-automatic plug vulcanizer manually to discharge.
To realize above-mentioned technique effect, the technical solution of the utility model is：A kind of semi-automatic plug vulcanizer, including machine
Frame, cope plate, lower template, upper bolster and die shoe, cope plate are fixedly installed on upper bolster bottom；Lower template is fixedly installed on down
The top of die holder；Also include the heating arrangements being engaged with cope plate and/or lower template；Characterized in that, set in lower template
There is ejection bar, ejection bar is connected by ejecting bar elevating mechanism with die shoe, and ejection bar is located at two horizontally-arranged shrinkage pool of lower template edge
Between；Traversing trimming mechanism and vertical shift slice mechanism are provided with semi-automatic plug vulcanizer.
Preferable technical scheme is that traversing trimming mechanism includes traversing guide rail, Cutter apron and cutting knife, and traversing guide rail is arranged on
Both sides above lower template, Cutter apron are connected by cutting knife traversing driving device with frame, and cutting knife is by cutting knife elevating mechanism with cutting
Tool rest connects.Slitter edge is after excision, and due to the adhesion effect between rubber and mould, slitter edge is attached to the surface of lower template.
Preferable technical scheme is that vertical shift slice mechanism includes vertical shift guide rail and vertical shift support, and vertical shift guide rail is consolidated with frame
Fixed connection, vertical shift support are connected by vertical shift driving mechanism with frame, and vertical shift guide rail is arranged on both sides above lower template and is located at
The lower section of traversing guide rail, vertical shift support are provided with parallel the first supporting rod and the second supporting rod, the first supporting rod and second
Supporting rod is connected by cantilever with vertical shift support respectively, and the second supporting rod is located at below the first supporting rod, and the first supporting rod is with indulging
Move support to be fixedly connected, the second supporting rod is articulated and connected with vertical shift support, sets between the cantilever and vertical shift support of the second supporting rod
Cantilever drive mechanism is equipped with, cantilever drive mechanism is used for the spacing for adjusting the first supporting rod and the second supporting rod, the second supporting rod
For clamping connecting portion and/or plug crown face of the top pressure between adjacent two horizontally-arranged plug cap projection of plug slice edge
On, the first supporting rod be used for clamp connecting portion of the top pressure between adjacent two horizontally-arranged plug neck projection of plug slice edge and/
Or on plug cap bottom surface.
In order to which slitter edge is separated with the top surface of lower template, also scraper can be set below vertical shift support, slitter edge is struck off.On
It is preferably polytetrafluoroethylene (PTFE) material to state scraper.Frictional force is smaller between polytetrafluoroethylene (PTFE) scraper and slitter edge, and slitter edge can automatically disengage.
The edge of plug slice is lifted off lower template for the ease of ejection bar, preferable technical scheme is that ejection bar is set
Between the first horizontally-arranged shrinkage pool of lower template edge and the second horizontally-arranged shrinkage pool.
Preferable technical scheme is that the blade of cutting knife is enclosing square.
In order to increase the frictional force between supporting rod and slice, preferable technical scheme is the first supporting rod and the second folder
The surface for holding bar coats and is provided with rubber layer, and rubber layer surface is provided with anti-skid bulge.
For the ease of plug slice is exported in time, preferable technical scheme is, in addition to conveyer belt, film sulfided state
Lower vertical shift support and conveyer belt are located at longitudinal both sides of die shoe respectively, and vertical shift guide rail is extended to above conveyer belt.
In order to realize the automatic spraying of silicone oil, preferable technical scheme is that silicone oil spraying machine is additionally provided with vertical shift support
Structure, silicone oil spraying mechanism include silicone oil storage tank, source of the gas, several upper nozzles and lower nozzle, and several upper nozzles and lower nozzle lead to
Piping connects with silicone oil storage tank and source of the gas respectively.
Another object of the present utility model is to provide a kind of vulcanization slice work based on above-mentioned semi-automatic plug vulcanizer
Skill, it is characterised in that comprise the following steps：
S1：Film will be weighed surely as in lower template；
S2：Plug slice is made in vulcanizing treatment；
S3：Start the slitter edge that traversing trimming mechanism punching removes plug slice outer rim；
S4：Eject bar to rise the plug ejection lower template of both sides, tilt plug slice edge；
S5：Start vertical shift trimming mechanism and clamp vertical shift behind plug slice edge, plug slice is separated with lower template.
Preferably technical scheme is, it is characterised in that to upper mould when the vertical shift support also including vertical shift trimming mechanism resets
The processing step of plate and lower template spray silicone oil.
The advantages of the utility model and beneficial effect are：
The semi-automatic plug vulcanizing machine structure is reasonable, by setting ejection piece, traversing trimming mechanism and vertical shift slice mechanism,
The automated job of trimming and discharging can be achieved, all transfer efficients of vulcanizing equipment can not only be increased, can also reduce the hand of worker
Dynamic operation, reduce worker's operation intensity and scald risk.
Brief description of the drawings
Fig. 1 is the structural representation of the semi-automatic plug vulcanizer embodiment 1 of the utility model；
Fig. 2 is Fig. 1 top view；
Fig. 3 is the structural representation of lower template, die shoe and vertical shift slice mechanism；
Fig. 4 is the partial enlarged drawing of A in Fig. 3；
Fig. 5 is the structural representation of bolster in embodiment 2, upper and lower die holder and vertical shift slice mechanism
Fig. 6 is the partial enlarged drawing of B in Fig. 5.
In figure：1st, frame；2nd, cope plate；3rd, lower template；4th, upper bolster；5th, die shoe；6th, bar is ejected；7th, bar lifting is ejected
Mechanism；8th, traversing guide rail；9th, Cutter apron；10th, cutting knife；11st, vertical shift guide rail；12nd, vertical shift support；13rd, the first supporting rod；14th,
Two supporting rods；15th, cantilever drive mechanism；16th, anti-skid bulge；17th, conveyer belt；18th, silicone oil storage tank；19th, source of the gas；20th, upper nozzle；
21st, lower nozzle；22nd, plug slice.
Embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and can not limit protection model of the present utility model with this
Enclose.
Embodiment 1
As shown in Figures 1 to 4, the semi-automatic plug vulcanizer of embodiment 1, including frame 1, cope plate 2, lower template 3, upper bolster
4 and die shoe 5, cope plate 2 be fixedly installed on the bottom of upper bolster 4；Lower template 3 is fixedly installed on the top of die shoe 5；Also include
The heating arrangements being engaged with cope plate 2 and/or lower template 3（Not shown in figure）；Ejection bar 6, ejection are provided with lower template 3
Bar 6 is connected by ejecting bar elevating mechanism 7 with die shoe 5, and ejection bar 6 is located between 3 edge of lower template, two horizontally-arranged shrinkage pool；Half certainly
Traversing trimming mechanism and vertical shift slice mechanism are provided with dynamic plug vulcanizer.
Traversing trimming mechanism includes traversing guide rail 8, Cutter apron 9 and cutting knife 10, and traversing guide rail is arranged on the top of lower template 3 two
Side, Cutter apron 9 are connected by cutting knife traversing driving device with frame 1, and cutting knife 10 is connected by cutting knife elevating mechanism and Cutter apron 9
Connect.
Vertical shift slice mechanism includes vertical shift guide rail 11 and vertical shift support 12, and vertical shift guide rail 11 is fixedly connected with frame 1, vertical shift
Support 12 is connected by vertical shift driving mechanism with frame 1, and vertical shift guide rail 11 is arranged on the top both sides of lower template 3 and led positioned at traversing
The lower section of rail 8, vertical shift support 12 are provided with parallel the first supporting rod 13 and the second supporting rod 14, the first supporting rod 13 and
Two supporting rods 14 are connected by cantilever 15 with vertical shift support 12 respectively, and the second supporting rod 14 is located at the lower section of the first supporting rod 13, the
One supporting rod 13 is fixedly connected with vertical shift support 12, and the second supporting rod 14 is articulated and connected with vertical shift support 12, the second supporting rod 14
Cantilever and vertical shift support 12 between be provided with cantilever drive mechanism 15, cantilever drive mechanism 15 is used to adjust the first supporting rod 13
With the spacing of the second supporting rod 14, the second supporting rod 14 is used to clamp top pressure in adjacent 22 edge of plug slice, two horizontally-arranged plug
On connecting portion and/or plug crown face between cap projection, the first supporting rod 13 is used to clamp top pressure in adjacent plug slice
On connecting portion and/or plug cap bottom surface between 22 edge, two horizontally-arranged plug neck projection.
Ejection bar 6 is arranged between the first horizontally-arranged shrinkage pool of edge of lower template 3 and the second horizontally-arranged shrinkage pool.
The blade of cutting knife 10 is enclosing square.As an alternative solution, cutting knife is alternatively the ring-type cutting knife of motor driving rotation.
The surface of first supporting rod 13 and the second supporting rod 14, which coats, is provided with rubber layer 15, and the surface of rubber layer 15 is set
There is anti-skid bulge 16.Non-slip process can be salient point, netted projection.
Embodiment 2
As shown in FIG. 5 and 6, the difference of embodiment 2 and embodiment 1 is, in addition to conveyer belt 17, under film sulfided state
Vertical shift support 12 and conveyer belt 17 are located at longitudinal both sides of die shoe 5 respectively, and vertical shift guide rail extends to the top of conveyer belt 17.
It is additionally provided with silicone oil spraying mechanism on vertical shift support, silicone oil spraying mechanism includes silicone oil storage tank 18, source of the gas 19, some
Individual upper nozzle 20 and lower nozzle 21, several upper nozzles 20 and lower nozzle 21 by pipeline respectively with silicone oil storage tank 18 and source of the gas 19
Connection.
The job step of embodiment 1 is：
S1：Film will be weighed surely as in lower template；
S2：Plug slice 22 is made in vulcanizing treatment, and cope plate rises to be separated with lower template；
S3：Start traversing trimming mechanism, Cutter apron moves to the top of plug slice 22, and cutting knife is in cutting knife elevating mechanism
Descending under drive, punching removes the slitter edge of the outer rim of plug slice 22, and cutting knife resets, the traversing reset of Cutter apron；
S4：Eject bar to rise the plug ejection lower template of both sides, tilt the edge of plug slice 22；
S5：Vertical shift support longitudinal translation, until the second supporting rod be located at rubber slice lower surface two horizontally-arranged plug necks it
Between, cantilever drive mechanism drive the second supporting rod rise, while eject bar decline guarantee will not to the second supporting rod formed move
Interference, it is in clamp position to rubber slice to make the first supporting rod and the second supporting rod, and the projection on the two sides of plug slice 22 can be simultaneously
Position-limiting action is played, in the presence of vertical shift driving mechanism, vertical shift support longitudinal translation, two supporting rods are necessarily high apart from lower template
Degree translation, plug slice 22 is separated with lower template；Start vertical shift trimming mechanism and clamp vertical shift behind the edge of plug slice 22, will
Plug slice 22 separates with lower template, and after release plug slice 22, vertical shift support resets.
The job step of embodiment 2 also includes, and plug slice 22 is dropped down onto and exported on conveyer belt, in vertical shift support reseting procedure
In, start silicone oil spraying mechanism, the processing step of silicone oil is sprayed to cope plate and lower template.
Cylinder, oil cylinder can be selected in traversing driving device and vertical shift driving mechanism, or selects and include motor and leading screw
The drive mechanism of nut transmission mechanism.Specific type selecting can determine according to stroke length and automation degree of equipment.
Described above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model technical principle is not departed from, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as the scope of protection of the utility model.
Claims (8)
1. a kind of semi-automatic plug vulcanizer, including frame, cope plate, lower template, upper bolster and die shoe, cope plate is fixed and set
Put in upper bolster bottom；Lower template is fixedly installed on the top of die shoe；Also include what is be engaged with cope plate and/or lower template
Heating arrangements；Characterized in that, being provided with ejection bar in lower template, ejection bar is connected by ejecting bar elevating mechanism with die shoe
Connect, ejection bar is located between two horizontally-arranged shrinkage pool of lower template edge；Be provided with semi-automatic plug vulcanizer traversing trimming mechanism and
Vertical shift slice mechanism.
2. semi-automatic plug vulcanizer according to claim 1, it is characterised in that traversing trimming mechanism includes traversing lead
Rail, Cutter apron and cutting knife, traversing guide rail are arranged on both sides above lower template, and Cutter apron passes through cutting knife traversing driving device and frame
Connection, cutting knife are connected by cutting knife elevating mechanism with Cutter apron.
3. semi-automatic plug vulcanizer according to claim 1 or 2, it is characterised in that vertical shift slice mechanism includes vertical shift
Guide rail and vertical shift support, vertical shift guide rail are fixedly connected with frame, and vertical shift support is connected by vertical shift driving mechanism with frame, vertical shift
Guide rail is arranged on both sides above lower template and the lower section of traversing guide rail, vertical shift support is provided with the first parallel supporting rod
With the second supporting rod, the first supporting rod and the second supporting rod are connected by cantilever with vertical shift support respectively, and the second supporting rod is located at
Below first supporting rod, the first supporting rod is fixedly connected with vertical shift support, and the second supporting rod is articulated and connected with vertical shift support, and second
Be provided with cantilever drive mechanism between the cantilever and vertical shift support of supporting rod, cantilever drive mechanism be used to adjusting the first supporting rod and
The spacing of second supporting rod, the second supporting rod are used to clamp top pressure in adjacent two horizontally-arranged plug cap projection of plug slice edge
Between connecting portion and/or plug crown face on, the first supporting rod is used for that to clamp top pressure horizontally-arranged at adjacent plug slice edge two
On connecting portion and/or plug cap bottom surface between plug neck projection.
4. semi-automatic plug vulcanizer according to claim 3, it is characterised in that ejection article is arranged on lower template edge the
Between one horizontally-arranged shrinkage pool and the second horizontally-arranged shrinkage pool.
5. semi-automatic plug vulcanizer according to claim 2, it is characterised in that the blade of cutting knife is enclosing square.
6. semi-automatic plug vulcanizer according to claim 3, it is characterised in that the first supporting rod and the second supporting rod
Surface, which coats, is provided with rubber layer, and rubber layer surface is provided with anti-skid bulge.
7. semi-automatic plug vulcanizer according to claim 3, it is characterised in that also including conveyer belt, film vulcanization shape
Vertical shift support and conveyer belt are located at longitudinal both sides of die shoe respectively under state, and vertical shift guide rail is extended to above conveyer belt.
8. semi-automatic plug vulcanizer according to claim 7, it is characterised in that silicone oil spray is additionally provided with vertical shift support
Mechanism is spilt, silicone oil spraying mechanism includes silicone oil storage tank, source of the gas, several upper nozzles and lower nozzle, several upper nozzles and lower spray
Head is connected with silicone oil storage tank and source of the gas respectively by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720779544.1U CN207140187U (en) | 2017-06-30 | 2017-06-30 | A kind of semi-automatic plug vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720779544.1U CN207140187U (en) | 2017-06-30 | 2017-06-30 | A kind of semi-automatic plug vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207140187U true CN207140187U (en) | 2018-03-27 |
Family
ID=61672047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720779544.1U Withdrawn - After Issue CN207140187U (en) | 2017-06-30 | 2017-06-30 | A kind of semi-automatic plug vulcanizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207140187U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399036A (en) * | 2017-06-30 | 2017-11-28 | 江阴市海华橡塑有限公司 | A kind of semi-automatic plug vulcanizer and vulcanize and blade technolgy |
-
2017
- 2017-06-30 CN CN201720779544.1U patent/CN207140187U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107399036A (en) * | 2017-06-30 | 2017-11-28 | 江阴市海华橡塑有限公司 | A kind of semi-automatic plug vulcanizer and vulcanize and blade technolgy |
| CN107399036B (en) * | 2017-06-30 | 2023-11-17 | 江阴市海华橡塑有限公司 | Semi-automatic rubber plug vulcanizing machine and vulcanizing and sheet discharging process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180327 Effective date of abandoning: 20231117 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180327 Effective date of abandoning: 20231117 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |