CN207139076U - A kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine and its circuit - Google Patents
A kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine and its circuit Download PDFInfo
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- CN207139076U CN207139076U CN201720641779.4U CN201720641779U CN207139076U CN 207139076 U CN207139076 U CN 207139076U CN 201720641779 U CN201720641779 U CN 201720641779U CN 207139076 U CN207139076 U CN 207139076U
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Abstract
It the utility model is related to inverter type welder technical field; concretely it is a kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine and its circuit; the utility model is controlled by single-chip microcomputer; the function of means butt welding machine on the basis of hardware circuit plus software is strengthened; when the design of protection circuit; both the salvo of hardware had been used; also the monitoring and protection of software are added; on preceding control panel; numeral method function and light emitting diode indicator function are added, plays warning and the purpose reminded;In addition the utility model is also additionally arranged the numeral method function of a display magnitude of voltage, can show floating voltage numerical value in the unloaded state, then can be with real-time display weldingvoltage output valve in welding process.Possess the multi-functional features such as manual electric arc welding, DC argon arc welding and DC pulse argon arc welding while the utility model is rational in infrastructure, function admirable, performance parameters, universal compatibility are high, reliability is high.
Description
Technical field
Inverter type welder technical field is the utility model is related to, is concretely a kind of monolithic processor controlled more work(of IGBT single tubes
Can argon arc welding machine and its circuit.
Background technology
The sales volume of argon arc welding machine is very big, is widely used.But welding machine quality can be influenceed by very many factors, such as wind
Road design, board design, control circuit, making industry etc., these factors eventually influence the competitiveness of product in market.
At present, on domestic and international market, the rated current of contravariant argon arc welding machine is usually 120 ~ 500A level.For this
For class welding machine, if design is not quite reasonable, easily there is problems with:1)Arcing time factor does not reach expection.Reason:Welding machine work
Make cooling deficiency, i.e. cooling air channel design existing defects, the radiating of key power device cannot ensure;2)High frequency signals
Machine is out of control caused by improper or failure situation.Reason:The interference problem that high-frequency signal is brought does not draw attention, and deals with improperly
It is caused;3)Complex manufacturing, production cost are high.
A kind of Stability Analysis of Structures, the monolithic processor controlled IGBT single tubes technical grade Multifunctional argon arc welding of rapid heat dissipation are designed for this
Machine and its circuit are extremely necessary.
The content of the invention
The problem that the utility model breaches prior art is to devise a kind of Stability Analysis of Structures, the single-chip microcomputer of rapid heat dissipation
The IGBT single tube technical grade Multifunctional argon arc welding machines and its circuit of control.
In order to achieve the above object, the utility model devises a kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding
Machine, including cabinet, mainboard, control panel, it is characterised in that:Cabinet is made up of bottom plate, front panel, rear board and case, case
Top is provided with handle, and rear board the latter half is embedded with blower fan, and the front of blower fan is provided with blower fan guard, and the rear board first half sets up separately
There are water supply connector, inlet suction port, fixed mount, electric source connecting box, having air switch, four base angles in bottom plate lower section are fixed in fixed mount
Under-chassis is respectively fixed with, mainboard is provided with above bottom plate, the side of mainboard is provided with transformer, inductance, set between transformer and inductance
There is high-frequency absorption plate, the opposite side of inductance is provided with pressure switch fixed mount, and the top of inductance is provided with three-way connection, three-way connection
Top is connected with high-frequency inductor, and the side of high-frequency inductor is provided with current sensor, and the opposite side of high-frequency inductor is provided with connecting copper bar,
Mainboard, current sensor, high-frequency inductor, median septum is equipped with above connecting copper bar, the top of median septum is provided with protective ring, three
Commutating phase bridge, high frequency run-on tab, three phase mains, control panel and magnetic valve, the front of median septum are provided with control panel, on front panel
It is embedded with three core aviation sockets, water route out splice going splice, both positive and negative polarity out splice going splice, preceding defeated air outlet adapter, two core aviation sockets, key-shaped
Switch, knob, three core aviation sockets, water route out splice going splice, both positive and negative polarity out splice going splice, preceding defeated air outlet adapter, two core aviation sockets,
Keyswitch, knob are connected through front panel with control panel.
The mainboard is recovered to export cowling panel, single tube IGBT module, radiator, fast recovery diode, IGBT inversions by fast
Plate, gripper shoe groups are into the side of supporting plate is provided with fast recovery diode, and fast recovery diode is sticked above radiator one, dissipates
The side of hot device one is connected with supporting plate, and the opposite side of radiator one is connected with the fast output cowling panel that recovers, supporting plate it is another
Side is connected with the side of radiator two, and radiator two is provided with single tube IGBT module, thermistor, collets, radiator two
Opposite side is connected with IGBT inversion plates.
The utility model have also been devised a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine, including
IGBT inverter circuits, IGBT drive controls circuit, rectifying output circuit, high frequency striking current, control panel circuit and accessory power supply
Circuit, it is characterised in that:No. 1 port of PWR1 ports is divided into Shi Yilu, respectively the current collection end with IGBT pipes T16, IGBT pipes T11
Current collection end, IGBT pipes T13 current collection end, IGBT pipes T12 current collection end, electric capacity C56 one end, electric capacity C9 one end, resistance
R93 one end, electric capacity C15 one end, thermistor RT4 one end, relay J25 No. 4 ports are connected, thermistor RT4
The other end be divided into two-way, be connected respectively with relay J25 No. 3 ports, DC+IN1 ports, the electric capacity C15 other end is divided into
Nine tunnels, respectively one end with electric capacity C3, the resistance R93 other end, resistance R95 one end, the electric capacity C16 other end, electric capacity C13
One end, the electric capacity C9 other end, electric capacity C12 one end, the electric capacity C56 other end, electric capacity C57 one end be connected, IGBT pipes
T12 transmitting terminal is divided into four tunnels, respectively the current collection end with IGBT pipes T10, IGBT pipes T13 transmitting terminal, IGBT pipes T14 current collection
End, OUTA1 ports are connected, and IGBT pipes T11 transmitting terminal is divided into four tunnels, respectively the current collection end with IGBT pipes T15, IGBT pipes T16
Transmitting terminal, IGBT pipes T17 current collection end, transformer T18 No. 1 port be connected, transformer T18 No. 2 ports and OUTB1 ends
Mouth is connected, and transformer T18 No. 3 ports are connected with CT-B ports, and transformer T18 No. 4 ports are connected with CT-A ports, PWR1
No. 2 ports be divided into ten tunnels, the transmitting of the transmitting terminal with IGBT pipes T17, IGBT pipes T15 transmitting terminal, IGBT pipes T14 respectively
End, IGBT pipes T10 transmitting terminal, the electric capacity C57 other end, the electric capacity C12 other end, the electric capacity C13 other end, resistance R95
The other end, the electric capacity C3 other end, DC-IN1 ports be connected, IGBT pipes T17 base stage is connected with G4B ports, IGBT pipes T16
Base stage be connected with G2B ports, IGBT pipes T15 base stage is connected with G4A ports, IGBT pipes T14 base stage and G3B ports phase
Even, IGBT pipes T13 base stage is connected with G1B ports, and IGBT pipes T12 base stage is connected with G1A ports, IGBT pipes T11 base stage
It is connected with G2A ports, IGBT pipes T10 base stage is connected with G3A ports, and No. 1 port of the relay J25 is divided into three tunnels, point
One end of one end, diode D9 not with diode D7, triode Q19 colelctor electrode are connected, the diode D9 other end with it is steady
Pressure diode ZD3 one end is connected, and triode Q19 base stage is connected with voltage-regulator diode ZD4 one end, voltage-regulator diode ZD4
The other end be divided into two-way, the other end with voltage-regulator diode ZD3, resistance R4 one end are connected respectively, triode Q19 transmitting
Pole is connected with electric capacity C14 one end, and the electric capacity C14 other end is divided into two-way, respectively the other end with resistance R4, the one of resistance R3
End is connected, and the resistance R3 other end is divided into two-way, and one end with diode D7, relay J25 No. 2 ports are connected respectively.
The IGBT drive controls circuit is as follows:DRV1 No. 1 port is connected with VCC ports, and DRV1 No. 2 ports connect
Ground, DRV1 No. 3 ports are connected with-VCC ports, and DRV1 No. 4 ports are divided into four tunnels for PWM-A ports, respectively with electric capacity C58
One end, resistance R100 one end, electric capacity C46 one end, resistance R78 one end be connected, the resistance R78 other end is divided into two
Road, respectively the other end with electric capacity C46, voltage-regulator diode Z45 one end be connected, the voltage-regulator diode Z45 other end and three poles
Pipe Q15 base stage is connected, and triode Q15 transmitting terminal is divided into two-way, respectively with VCC ports, triode Q16 transmitting terminal phase
Even, triode Q15 colelctor electrode is connected with resistance R77 one end, and the resistance R77 other end is divided into two-way, respectively with triode
Q17 colelctor electrode, transformer TR2 No. 1 port are connected, triode Q17 transmitting terminal ground connection, triode Q17 base stage with it is steady
Pressure diode Z46 one end is connected, and the voltage-regulator diode Z46 other end is divided into two-way, respectively the other end with resistance R100, electricity
The other end for holding C58 is connected, and DRV1 No. 5 ports are divided into 4 tunnels for PWM-B ports, respectively one end with resistance R79, electric capacity C51
One end, resistance R75 one end, electric capacity C52 one end be connected, the resistance R79 other end is divided into two-way, respectively with electric capacity C51
The other end, voltage-regulator diode Z35 one end be connected, the voltage-regulator diode Z35 other end is connected with triode Q16 base stage,
Triode Q16 colelctor electrode is connected with resistance R76 one end, and the resistance R76 other end is divided into two-way, respectively with triode Q18
Colelctor electrode, transformer TR2 No. 2 ports be connected, triode Q18 grounded emitter, triode Q18 base stage and voltage stabilizing two
Pole pipe Z36 one end is connected, and the voltage-regulator diode Z36 other end is divided into two-way, respectively the other end with resistance R75, electric capacity C52
The other end be connected, transformer TR2 No. 3 ports are divided into five tunnels, respectively the colelctor electrode with triode Q9, resistance R90 one end,
Voltage-regulator diode Z49 one end, resistance R56 one end, voltage-regulator diode Z38 one end are connected, and voltage-regulator diode Z38's is another
End is divided into two-way, and the other end with resistance R56, voltage-regulator diode Z37 one end are connected respectively, and voltage-regulator diode Z37's is another
End is connected with resistance R55 one end, and the resistance R55 other end is divided into three tunnels, respectively one end with resistance R80, the one of electric capacity C25
End, voltage-regulator diode Z47 one end are connected, and the resistance R80 other end is connected with voltage-regulator diode Z48 one end, the pole of voltage stabilizing two
The pipe Z48 other end is divided into two-way, and the other end with resistance R90, the voltage-regulator diode Z49 other end are connected respectively, voltage stabilizing two
The pole pipe Z47 other end is divided into three tunnels, respectively the other end with electric capacity C25, triode Q9 emitter stage, the one of diode D11
End is connected, and triode Q9 base stage is divided into two-way, and one end with diode D16, resistance R88 one end are connected respectively, diode
The D11 other end is divided into three tunnels, respectively the other end with diode D16, the resistance R88 other end, transformer TR2 No. 4 ends
Mouth is connected, and transformer TR2 No. 5 ports are divided into three tunnels, respectively one end with diode D19, diode D20 one end, resistance
R98 one end is connected, and the diode D20 other end is divided into two-way, respectively the other end with resistance R98, triode Q21 base stage
It is connected, the diode D19 other end is divided into three tunnels, respectively the emitter stage with triode Q21, electric capacity C27 one end, the pole of voltage stabilizing two
Pipe Z53 one end is connected, the voltage-regulator diode Z53 other end is divided into three tunnels, respectively the other end with electric capacity C27, resistance R99
One end, resistance R63 one end are connected, and the resistance R99 other end is connected with voltage-regulator diode Z54 one end, voltage-regulator diode Z54
The other end be divided into two-way, one end with resistance R101 one end, voltage-regulator diode Z55 is connected respectively, the resistance R63 other end with
Voltage-regulator diode Z41 one end is connected, and the voltage-regulator diode Z41 other end is divided into two-way, respectively one end with resistance R64, steady
Pressure diode Z42 one end is connected, and the voltage-regulator diode Z42 other end is divided into five tunnels, respectively the other end with resistance R64, steady
The pressure diode Z55 other end, the resistance R101 other end, triode Q21 colelctor electrode, transformer TR2 No. 6 port phases
Even, transformer TR2 No. 7 ports are divided into five tunnels, respectively the colelctor electrode with triode Q20, resistance R97 one end, the pole of voltage stabilizing two
Pipe Z52 one end, resistance R60 one end, voltage-regulator diode Z40 one end are connected, and the voltage-regulator diode Z40 other end is divided into two
Road, respectively the other end with resistance R60, voltage-regulator diode Z39 one end be connected, voltage-regulator diode the Z39 other end and resistance
R59 one end is connected, and the resistance R59 other end is divided into three tunnels, respectively one end with resistance R96, electric capacity C26 one end, voltage stabilizing
Diode Z50 one end is connected, and the resistance R96 other end is connected with voltage-regulator diode Z51 one end, voltage-regulator diode Z51's
The other end is divided into two-way, and the other end with resistance R97, the voltage-regulator diode Z52 other end are connected respectively, voltage-regulator diode Z50
The other end be divided into three tunnels, the other end with electric capacity C26, triode Q20 emitter stage, diode D17 one end are connected respectively,
Triode Q20 base stage is divided into two-way, and one end with diode D18, resistance R91 one end are connected respectively, and diode D17's is another
One end is divided into three tunnels, and the other end with diode D18, the resistance R91 other end, transformer TR2 No. 8 ports are connected respectively,
Transformer TR2 No. 9 ports are divided into three tunnels, respectively one end with diode D14, diode D15 one end, the one of resistance R50
End is connected, and the diode D15 other end is divided into two-way, and the other end with resistance R50, triode Q8 base stage are connected respectively, and two
The pole pipe D14 other end is divided into three tunnels, respectively the emitter stage with triode Q8, electric capacity C24 one end, voltage-regulator diode Z32
One end is connected, and the voltage-regulator diode Z32 other end is divided into three tunnels, respectively the other end with electric capacity C24, resistance R51 one end, electricity
Resistance R65 one end is connected, and the resistance R51 other end is connected with voltage-regulator diode Z33 one end, and voltage-regulator diode Z33's is another
End is divided into two-way, and one end with resistance R52 one end, voltage-regulator diode Z34 is connected respectively, resistance the R65 other end and voltage stabilizing two
Pole pipe Z43 one end is connected, and the voltage-regulator diode Z43 other end is divided into two-way, respectively one end with resistance R87, the pole of voltage stabilizing two
Pipe Z44 one end is connected, and the voltage-regulator diode Z44 other end is divided into five tunnels, respectively the other end with resistance R87, the pole of voltage stabilizing two
The pipe Z34 other end, the resistance R52 other end, triode Q8 colelctor electrode, transformer TR2 No. 10 ports are connected.
Described rectifying output circuit is as follows:Transformer T1 No. 3 ports are divided into five tunnels, respectively one end with resistance R1,
Diode D4 one end, diode D4 ' one end, diode D3 one end, diode D3 ' one end are connected, and resistance R1's is another
One end is connected with resistance R2 one end, and the resistance R2 other end is connected with electric capacity C14 one end, and the electric capacity C14 other end is divided into
16 tunnels, the respectively other end with diode D4, the diode D4 ' other end, the diode D3 other end, diode D3 '
The other end, electric capacity C15 one end, diode D2 one end, diode D2 ' one end, OUT1 ports, diode D1 one end,
Diode D1 ' one end, diode D8 one end, diode D8 ' one end, diode D7 one end, the one of diode D7 '
End, OUT2 ports, diode D6 one end, diode D6 ' one end, diode D5 one end, diode D5 ' one end, electricity
One end, the electric capacity C13 one end for holding C17 are connected, and the electric capacity C13 other end is connected with J2, electric capacity the C17 other end and resistance R8
One end be connected, the resistance R8 other end is connected with resistance R7 one end, and the resistance R7 other end is divided into five tunnels, respectively with two poles
The pipe D6 other end, the diode D6 ' other end, the diode D5 other end, the diode D5 ' other end, the 8 of transformer T1
Number port is connected, and transformer T1 No. 5 ports are divided into five tunnels, respectively the other end with diode D7, diode D7 ' it is another
End, the diode D8 other end, the diode D8 ' other end, resistance R5 one end are connected, resistance the R5 other end and resistance R6
One end be connected, the resistance R6 other end is connected with the electric capacity C16 other end, and transformer T1 No. 6 ports are divided into five tunnels, respectively
The other end, the diode D2 ' other end, the diode D1 other end, diode D1 ' other end, resistance with diode D2
R3 one end, the resistance R3 other end are connected with resistance R4 one end, the resistance R4 other end with electric capacity C15 one end, electric capacity
The C13 other end is connected with support chip J2.
The hf arc starting circuit is as follows:Chip U2 VREF ports are divided into two-way, respectively one end with resistance R11, electricity
Resistance R4 one end is connected, and the resistance R11 other end is divided into two-way, respectively the VFB ports with chip U2, No. 1 of support chip J5
Port is connected, and support chip J5 No. 2 ports ground connection, support chip J5 No. 3 ports are connected with electric capacity C14 one end, electric capacity
C14 other end ground connection, chip U2 VCC ports are connected with chip U4 VOUT ports, chip U4 GND ports ground connection, core
Piece U4 VIN ports are connected with 28V power supplys, chip U2 GND ports ground connection, chip U2 OUT terminal mouth and resistance R2 one end
It is connected, the resistance R2 other end is divided into two-way, and one end with resistance R17, FET T3 gate pole are connected respectively, resistance R17
Other end ground connection, FET T3 drain electrode is connected with transformer T4 No. 1 port, transformer T4 No. 2 ports and 28V
Power supply is connected, and transformer T4 No. 3 ports are divided into two-way, and No. 2 ports with G2 ports, electric capacity C15 one end are connected respectively, electricity
The other end for holding C15 is connected with support chip J7 No. 1 port, supports chip J7 No. 2 ports to be divided into two-way, respectively with G2 ends
Mouthful No. 1 port, transformer T4 HV ports be connected, FET T3 source electrode is divided into two-way, respectively with the one of resistance R18
End, resistance R16 one end are connected, resistance R18 other end ground connection, the resistance R16 other end and chip U2 ISENSE ports
It is connected, the resistance R4 other end is connected with chip U2 RT/CT ports.
The control panel circuit is as follows:Peripheral interface J28 No. 1 port is R_LINK ports, is divided into two-way, respectively with electricity
One end, the resistance R154 one end for holding C135 are connected, and No. 2 ports of the peripheral interface J28 are P_LINK ports, are divided into two
Road, respectively one end with electric capacity C136, resistance R156 one end be connected, No. 3 ports of the peripheral interface J28 are KEY1 ends
Mouthful, be connected with electric capacity C137 one end, peripheral interface J28 No. 4 ports are 24VP ports, are divided into two-way, respectively with resistance
R155 one end, electric capacity C139 one end is connected, and peripheral interface J28 No. 5 ports are GND_SIGNAL ports, with electric capacity C138
One end be connected, peripheral interface J28 No. 6 ports are Remote_POT ports, are connected with electric capacity C140 one end, peripheral interface
J28 No. 7 ports are UP ports, are connected with electric capacity C141 one end, and peripheral interface J28 No. 8 ports are DOWN ports, with electricity
The one end for holding C142 is connected, and the other end of the electric capacity C135 ~ C142 is harness-integrated to be connected with J27 ports, institute resistance R155's
The other end is divided into three tunnels, and the other end with 24V power supplys, the resistance R156 other end, resistance R154 is connected respectively, the KEY1 ends
Mouth is connected with photoelectrical coupler U14 No. 2 ports, and photoelectrical coupler U14 No. 1 port is connected with resistance R49 one end, resistance
The R49 other end is connected with 24V power supplys, and photoelectrical coupler U14 No. 4 ports are connected with 5V power supplys, and the 3 of photoelectrical coupler U14
Number port is divided into two-way, and one end with arc welding gun switch port, resistance R45 is connected respectively, resistance R45 other end ground connection;It is described
R_LINK ports are connected with photoelectrical coupler U20 No. 2 ports, photoelectrical coupler U20 No. 1 port and resistance R79 one end
It is connected, the resistance R79 other end is connected with 24V power supplys, and photoelectrical coupler U20 No. 4 ports are connected with 5V power supplys, photoelectric coupling
Device U20 No. 3 ports are divided into two-way, and one end with R_LINK_F ports, resistance R78 is connected respectively, resistance R78 another termination
Ground;The P_LINK ports are connected with photoelectrical coupler U21 No. 2 ports, photoelectrical coupler U21 No. 1 port and resistance R81
One end be connected, the resistance R81 other end is connected with 24V power supplys, and photoelectrical coupler U21 No. 4 ports are connected with 5V power supplys, light
Electric coupler U21 No. 3 ports are divided into two-way, and one end with P_LINK_F ports, resistance R80 is connected respectively, and resistance R80's is another
One end is grounded;The UP ports are connected with photoelectrical coupler U23 No. 2 ports, photoelectrical coupler U23 No. 1 port and resistance
R104 one end is connected, and the resistance R104 other end is connected with 24V power supplys, photoelectrical coupler U23 No. 4 ports and 5V power supply phases
Even, photoelectrical coupler U20 No. 3 ports are divided into two-way, and one end with GUN_UP ports, resistance R103 is connected respectively, resistance
R103 other end ground connection;The DOWN ports are connected with photoelectrical coupler U22 No. 2 ports, No. 1 of photoelectrical coupler U22
Port is connected with resistance R84 one end, and the resistance R84 other end is connected with 24V power supplys, photoelectrical coupler U22 No. 4 ports with
5V power supplys are connected, and photoelectrical coupler U22 No. 3 ports are divided into two-way, respectively with GUN_DOWN ports, resistance R83 one end phase
Even, resistance R83 other end ground connection;The 24V power supplys are also connected with photoelectrical coupler U45 No. 4 ports, photoelectrical coupler
U45 No. 3 ports are connected with resistance R160 one end, and the resistance R160 other end is divided into two-way, respectively with the one of resistance R159
End, triode Q17 base stage are connected, and the resistance R159 other end is connected with signal ground, triode Q17 emitter stage and signal ground
It is connected, triode Q17 colelctor electrode is connected with HF2 No. 1 port, and HF2 No. 2 ports are connected with signal ground, photoelectrical coupler
U45 No. 2 ports ground connection, photoelectrical coupler U45 No. 1 port are connected with resistance R171 one end, the resistance R171 other end
It is connected with HF ports;The 24V power supplys are divided into one end respectively with resistance R175 of three tunnels, diode D43 one end, air-path interface
GAS2 No. 1 port is connected, and the resistance R175 other end is divided into three tunnels, respectively one end with resistance R177, photoelectrical coupler U47
No. 4 ports, FET T14 gate pole be connected, FET T14 drain electrode is divided into two-way, respectively with diode D43's
The other end, air-path interface GAS2 No. 2 ports are connected, and the resistance R177 other end is divided into three tunnels, respectively with FET T14's
Source electrode, signal ground, photoelectrical coupler U47 No. 3 ports are connected, photoelectrical coupler U47 No. 2 ports ground connection, photoelectrical coupler
U47 No. 1 port is connected with resistance R176 one end, and the resistance R176 other end is connected with gas trap;The 24V power supplys are divided into
One end with resistance R172, diode D42 one end, ZNFJ2 No. 1 port are connected respectively on three tunnels, the resistance R172 other end
It is divided into three tunnels, one end with resistance R174, photoelectrical coupler U46 No. 4 ports, FET T15 gate pole are connected respectively, field
Effect pipe T15 drain electrode is divided into two-way, and the other end with diode D42, ZNFJ2 No. 2 ports are connected respectively, resistance R174
The other end be divided into three tunnels, the source electrode with FET T15, signal ground, photoelectrical coupler U46 No. 3 ports are connected respectively, light
Electric coupler U46 No. 2 ports ground connection, photoelectrical coupler U46 No. 1 port are connected with resistance R173 one end, resistance R173
The other end be connected with ZNFJ ports;The 24V power supplys are divided into one end respectively with resistance R178 of three tunnels, the one of diode D44
End, water route interface Water2 No. 1 port be connected, the resistance R178 other end is divided into three tunnels, respectively one end with resistance R180,
Photoelectrical coupler U48 No. 4 ports, FET T16 gate pole are connected, and FET T16 drain electrode is divided into two-way, respectively
No. 3 ports of the other end, water route interface Water2 with diode D44 are connected, and the resistance R178 other end is divided into three tunnels, respectively
No. 3 ports of source electrode, signal ground, photoelectrical coupler U48 with FET T16 are connected, photoelectrical coupler U48 No. 2 ports
Ground connection, photoelectrical coupler U48 No. 1 port are connected with resistance R179 one end, resistance the R179 other end and water route relay
It is connected;The 5V power supplys are connected with control chip U4 VIN ports, control chip U4 GND ports ground connection, control chip U4's
VOUT ports are connected with resistance R183 one end, and the resistance R183 other end is connected with one end of LED 5, light
The other end ground connection of diode (LED) 5;The one end of the 5V power supplys also with resistance R181 is connected, and the resistance R181 other end is divided into
Two-way, respectively one end with electric capacity C30, No. 1 port of JS2 ports be connected, the electric capacity C30 other end is divided into two-way, respectively with
Ground, JS2 No. 2 ports are connected;Control chip U8 VIN ports are connected with VCC ports, control chip U8 GND ports point
For three tunnels, one end with ground, electric capacity C158 one end, LED 6 is connected respectively, LED 6 it is another
One end is connected with resistance R184 one end, and the resistance R184 other end is divided into two-way, respectively the other end with electric capacity C158, chip
U8 VOUT ports are connected;Control board chip U9 SHDN ports are divided into four tunnels, respectively one end with resistance R4, resistance R22
One end, electric capacity C6 one end, diode D22 one end are connected, and the electric capacity C6 other end is divided into two-way, respectively with resistance R22's
The other end, ground are connected, and the diode D22 other end is connected with resistance R208, and the resistance R4 other end is divided into five tunnels, respectively with
Resistance R27 one end, resistance R7 one end, diode D5 one end, diode D6 one end, resistance R26 one end are connected, and two
The pole pipe D5 other end is divided into two-way, and one end with diode D7, No. 1 port of HGQ1 ports are connected respectively, diode D6's
The other end is divided into two-way, and one end with diode D8, No. 2 ports of HGQ1 ports are connected respectively, and the resistance R7 other end is divided into
Three tunnels, respectively the other end with diode D7, the diode D8 other end, ground be connected, the resistance R27 other end and VCC ends
Mouth is connected, and the resistance R26 other end is connected with CT ports, and control chip U9 COMP ports are connected with ERA- ports, controls core
Piece U9 ERA+ ports are connected with resistance R199 one end, and the resistance R199 other end is divided into four tunnels, respectively with resistance R205's
One end, resistance R196 one end, diode D18 one end, resistance R190 one end are connected, the resistance R205 other end and three poles
Pipe Q6 colelctor electrode is connected, triode Q6 grounded emitter, and triode Q6 base stage is connected with resistance R211, resistance R196's
The other end is grounded, and diode D18's is grounded anotherly, and the resistance R190 other end is divided into three tunnels, respectively with the one of electric capacity C39
End, voltage-regulator diode VD2 one end, amplifier U51A No. 1 port are connected, the electric capacity C39 other end and resistance R30 one end
It is connected, the resistance R30 other end is divided into seven tunnels, respectively one end with voltage-regulator diode VD2, amplifier U51A No. 2 ports, two
Pole pipe D21 one end, diode D20 one end, resistance R197 one end, resistance R200 one end, resistance R186 one end phase
Even, the diode D20 other end is divided into three tunnels, respectively with ground, the diode D21 other end, amplifier U51A No. 3 ports
It is connected, the resistance R197 other end is connected with HALL ports, and the resistance R186 other end is connected with resistance R185 one end, resistance
The R185 other end is connected with diode D32 one end, and the diode D32 other end is divided into three tunnels, respectively with resistance R200's
The other end, amplifier U53B No. 7 ports, resistance R191 one end are connected, and the resistance R191 other end is divided into three tunnels, respectively with
Resistance R213 one end, resistance R28 one end, amplifier U53B No. 6 ports are connected, and the resistance R213 other end is with sliding electricity
Resistance VR6 sliding end is connected, and swept resistance VR6 one end is connected with VCC ports, swept resistance the VR6 other end and-VCC ends
Mouth is connected, and amplifier U53B No. 5 ports ground connection, the resistance R28 other end is connected with swept resistance VR7 sliding end, slided
Resistance VR7 one end is divided into two-way, and No. 14 ports with amplifier U50D, amplifier U50D No. 13 ports are connected respectively, sliding
Dynamic resistance VR7 other end ground connection, amplifier U50D No. 12 ports are connected with TO10 ports, the HALL ports also with resistance
R51 one end is connected, and the resistance R51 other end is divided into three tunnels, respectively one end with resistance R130, resistance R131, resistance R136
It is connected, resistance R130 other end ground connection;Control chip U9 GND ports ground connection, control chip U9 VC ports and resistance R2
One end be connected, the resistance R2 other end is connected with VCC ports, and control chip U9 VIN ports are connected with VCC ports, control
Chip U9 CS/SS ports are connected with SS ports, control chip U9 AOUT ends and No. 4 port PWM-A phases of Driver1 chips
Even, control chip U9 BOUT ends are connected with No. 5 port PWM-B of Driver1 chips, control chip U9 CT ports and three poles
Pipe Q3 base stage is connected, and triode Q3 colelctor electrode is connected with VREF ports, and triode Q3 emitter stage is divided into three tunnels, respectively with
Electric capacity C126 one end, resistance R31 one end, electric capacity C125 one end are connected, and the electric capacity C125 other end is with resistance R193's
One end is connected, and the resistance R193 other end is divided into five tunnels, respectively the other end with resistance R31, resistance R24 one end, electric capacity
The C125 other end, resistance R14 one end, control chip U9 CS+ ports are connected, resistance the R24 other end and CT ports phase
Even, resistance R14 other end ground connection, control chip U9 CS- ports are divided into three tunnels, respectively one end with resistance R192, ground,
FET T18 source electrode is connected, and FET T18 gate pole is divided into two-way, respectively one end with resistance R209, diode
D45 one end is connected, and resistance R209 other end ground connection, the diode D45 other end is connected with BP ports, FET T18
Drain electrode be connected with resistance R215 one end, the resistance R215 other end is divided into two-way, respectively the other end with resistance R192,
Control chip U9 RT ports are connected, and No. 1 port of the Driver1 chips is connected with VCC ports, No. 2 of Driver1 chips
Port is-VCC ports, and the BP ports are connected with amplifier U36C No. 8 ports, and amplifier U36C No. 9 ports are divided into three
Road, respectively one end with diode D25, diode D26 one end, J11 No. 3 ports be connected, the diode D25 other end point
For two-way, No. 1 port with VCC ports, J11 is connected respectively, and the diode D26 other end is divided into two-way, respectively with-VCC ends
Mouth, J11 No. 2 ports are connected, and amplifier U36C No. 10 ports are divided into two-way, respectively one end with resistance R135, resistance
R134 one end is connected, and resistance R135 other end ground connection, the resistance R134 other end is connected with VCC ports, and the 4 of J11 ports
Number port ground connection;Control chip U38 No. 1 port is connected with signal ground, and control chip U38 No. 2 ports are with resistance R140's
One end is connected, and the resistance R140 other end is connected with amplifier U37B No. 7 ports, amplifier U37B No. 5 ports and periphery
Port PO T-phase connects, amplifier U37B No. 6 ports are divided into two-way, respectively No. 4 ports with control chip U38, resistance R141
One end is connected, and the resistance R141 other end is connected with signal ground, and control chip U38 No. 5 ports are divided into two-way, respectively with resistance
R144 one end, amplifier U39B No. 5 ports are connected, resistance R144 other end ground connection, amplifier U39B No. 6 ports point
For two-way, one end with resistance R145, amplifier U39B No. 7 ports are connected respectively, and the resistance R145 other end is divided into two-way,
One end with resistance R146, voltage-regulator diode Z4 one end are connected respectively, resistance R146 other end ground connection, voltage-regulator diode Z4
The other end ground connection, control chip U38 No. 6 ports are connected with VCC ports;Control chip U43 No. 1 port and signal ground phase
Even, control chip U43 No. 2 ports are connected with resistance R148 one end, the resistance R148 other end and No. 1 of amplifier U40A
Port is connected, and amplifier U40A No. 2 ports are divided into two-way, respectively one end with resistance R149, control chip U43 No. 4 ends
Mouth is connected, and the resistance R149 other end is connected with signal ground, amplifier U40A No. 3 ports and swept resistance VR5 sliding end
It is connected, swept resistance VR5 one end is connected with resistance R150 one end, and the swept resistance VR5 other end is connected with signal ground, electricity
The resistance R150 other end is divided into two-way, and No. 1 port with VFB1 ports, resistance R167 one end are connected respectively, and the 2 of VFB1 ports
Number port is connected with signal ground, and the resistance R167 other end is divided into two-way, respectively one end with resistance R168, voltage-regulator diode
Z48 one end is connected, and the resistance R168 other end is connected with signal ground, and the voltage-regulator diode Z48 other end is divided into two-way difference
No. 1 port of one end, photoelectrical coupler U41A with resistance R169 is connected, and the resistance R169 other end is divided into two-way, respectively with
Signal ground, photoelectrical coupler U41A No. 2 ports are connected, photoelectrical coupler U41A No. 3 ports ground connection, photoelectrical coupler U41A
No. 4 ports be connected with FET T13 source electrode, FET T13 drain electrode is connected with SS ports, FET T13
Gate pole connected with resistance R170;No. 1 port of the control panel GND1 ports is connected with 5V power supplys, control panel GND1 ports
No. 2 ports are connected with resistance R54 one end, and the resistance R54 other end is connected with 5V power supplys, No. 3 ends of control panel GND1 ports
Mouth ground connection;No. 1 port of control panel OT4 ports is divided into three tunnels, respectively one end with resistance R137, the one of voltage-regulator diode Z46
End, electric capacity C122 one end are connected, and the resistance R137 other end is connected with 5V power supplys, and the electric capacity C122 other end is divided into three tunnels,
The other end with voltage-regulator diode Z46, ground, No. 2 ports of control panel OT4 ports are connected respectively;The 1 of control panel OT3 ports
Number port is divided into three tunnels, and one end with resistance R138, voltage-regulator diode Z47 one end, electric capacity C121 one end are connected respectively, electricity
The resistance R138 other end is connected with 5V power supplys, and the electric capacity C121 other end is divided into three tunnels, another with voltage-regulator diode Z47 respectively
End, ground, No. 2 ports of control panel OT3 ports are connected.
The auxiliary power circuit is as follows:Chip U5 VFB ports are divided into five tunnels, respectively with the 3 of photoelectrical coupler U14B
Number port, electric capacity C22 one end, electric capacity C23 one end, resistance R17 one end, resistance R13 one end are connected, resistance R17's
The other end is divided into two-way, and the other end with signal ground, electric capacity C23 is connected respectively, and the resistance R13 other end is divided into two-way, respectively
The COMP ports of the other end, chip U5 with electric capacity C22 are connected, and chip U5 RT/CT ports are divided into two-way, respectively with resistance
R21 one end, electric capacity C26 one end is connected, and the electric capacity C26 other end is connected with signal ground, and the resistance R21 other end is divided into two
Road, respectively one end with electric capacity C52, chip U5 VREF ports be connected, the electric capacity C52 other end is connected with signal ground, chip
U5 ISNS ports are divided into two-way, and one end with electric capacity C29, resistance R22 one end are connected respectively, the electric capacity C29 other end with
Signal ground is connected, and the resistance R22 other end is connected with CFB ports, and chip U5 VCC ports are divided into two-way, respectively with V port,
Electric capacity C24 one end is connected, and the electric capacity C24 other end is connected with signal ground, and chip U5 GND ports are connected with signal ground, core
Piece U5 OUT terminal mouth is connected with PWM port, and PWM port is connected with resistance R23 one end, the resistance R23 other end and field-effect
Pipe T6 gate pole is connected, and FET T6 source electrode is divided into three tunnels, respectively one end with resistance R29, resistance R30 one end, CFB
Port is connected, and the resistance R30 other end is divided into two-way, and the other end with resistance R29, signal ground are connected respectively, FET T6
Drain electrode be divided into two-way, one end with diode D30, transformer T5 No. 8 ports are connected respectively, and diode D30's is another
End is divided into three tunnels, and one end with resistance R26, resistance R20 one end, electric capacity C25 one end are connected respectively, and resistance R26's is another
End is divided into four tunnels, respectively the other end with resistance R20, the electric capacity C25 other end, VIN ports, transformer T5 No. 10 port phases
Even, transformer T5 No. 12 ports are connected with diode D6 one end, and the diode D6 other end is divided into two-way, respectively with electric capacity
C51 one end, resistance R25 one end is connected, and the resistance R25 other end is connected with V port, electric capacity the C51 other end and signal
Ground is connected, and transformer T5 No. 14 ports are divided into two-way, and one end with signal ground, electric capacity C55 is connected respectively, and electric capacity C55's is another
One end is grounded, and transformer T5 No. 7 ports are connected with diode D4 one end, and the diode D4 other end is divided into three tunnels, respectively
One end of one end, resistance R67 with electric capacity C45, No. 1 port of FAN1 ports are connected, and No. 2 ports of FAN ports are divided into four tunnels,
The other end with resistance R67, ground, the electric capacity C45 other end, transformer T5 No. 6 ports are connected respectively, and the 3 of transformer T5
Number port is connected with diode D26 one end, and the diode D26 other end is divided into two-way, respectively one end with electric capacity C47, core
Piece U13 VIN ports are connected, and chip U13 VOUT ports are divided into three tunnels, respectively one end with electric capacity C49, the one of resistance R66
End, electric capacity C50 one end are connected, and the electric capacity C50 other end is divided into Shi Erlu, respectively one end with electric capacity C57, electric capacity C56
One end, resistance R69 one end, ground, photoelectrical coupler U14A No. 2 ports, electric capacity C49 one end, resistance R68 one end,
Chip U13 GND ports, resistance R63 one end, electric capacity C47 one end, electric capacity C48 one end, transformer T5 No. 2 ports
It is connected, the electric capacity C56 other end is connected with the electric capacity C57 other end, and photoelectrical coupler U14A No. 1 port is with resistance R64's
One end is connected, and the resistance R64 other end is divided into two-way, respectively the other end with resistance R69, voltage-regulator diode Z20 one end phase
Even, the voltage-regulator diode Z20 other end is divided into three tunnels, respectively the other end with resistance R63, the electric capacity C48 other end, diode
D32 one end is connected, and the diode D32 other end is connected with transformer T5 No. 1 port, the VIN ports also with resistance R75
One end be connected, the resistance R75 other end is divided into two-way, respectively one end with resistance R74, voltage-regulator diode Z2 one end phase
Even, the voltage-regulator diode Z2 other end is divided into one end respectively with resistance R24 of two-way, triode Q5 base stage is connected, triode
Q5 colelctor electrode is connected with COMP ports, and triode Q5 emitter stage is divided into three tunnels, respectively the other end with resistance R24, signal
Ground, the resistance R74 other end are connected;The one end of the CFB ports also with resistance R28 is connected, and the resistance R28 other end is divided into two
Road, respectively one end with resistance R27, IGCT Q2 G ports be connected, the resistance R27 other end is connected with signal ground, IGCT
Q2 K ports are connected with signal ground, and IGCT Q2 A ports are connected with V port;One end phase of the V port also with resistance R62
Even, the resistance R62 other end is divided into three tunnels, and one end with VIN ports, resistance R70 one end, electric capacity C31 is connected respectively, resistance
The R70 other end is connected with diode D33 one end, and the diode D33 other end is connected with No. 1 port of J2 ports, electric capacity
The C31 other end is divided into two-way, and No. 2 ports with signal ground, J2 ports are connected respectively;No. 1 of the J37 ports of power supply chip
Port is connected with diode D34 one end, and the diode D34 other end is connected with resistance R77 one end, and resistance R77's is another
End is divided into two-way, and one end with resistance R55, photoelectrical coupler U15 No. 1 port are connected respectively, and the resistance R55 other end is divided into
Four tunnels, respectively one end with resistance R54, piezo-resistance R59 one end, photoelectrical coupler U16 No. 2 ports, photoelectrical couplers
U15 No. 2 ports are connected, and the piezo-resistance R59 other end is connected with No. 3 ports of the J37 ports of power supply chip, resistance
The R54 other end is divided into two-way, and one end with resistance R76, photoelectrical coupler U16 No. 1 port are connected respectively, resistance R76's
The other end is connected with diode D35 one end, the diode D35 other end and No. 5 port phases of the J37 ports of power supply chip
Even, photoelectrical coupler U16 No. 4 ports are divided into three tunnels, respectively one end with resistance R57, electric capacity C37 one end, FET
T8 gate pole is connected, and the resistance R57 other end is divided into two-way, and one end with resistance R71,15V power supplys are connected respectively, resistance R71
The other end be divided into three tunnels, the drain electrode with FET T8, resistance R61 one end, FET T7 gate pole are connected respectively,
FET T8 source ground, the resistance R61 other end are divided into three tunnels, respectively the drain electrode with FET T7, resistance R38
One end, photoelectrical coupler U10 No. 1 port be connected, FET T7 source electrode is divided into two-way, respectively with photoelectrical coupler
U10 No. 2 ports, ground are connected, and photoelectrical coupler U10 No. 3 ports are connected with No. 2 ports of QX1 ports, photoelectrical coupler
U10 No. 4 ports are connected with No. 1 port of QX1 ports, and the resistance R38 other end is connected with 15V power supplys, the electric capacity C37's
The other end is divided into three tunnels, respectively No. 3 ports with photoelectrical coupler U16, electric capacity C38 one end, No. 4 of photoelectrical coupler U15
Port is connected, and the electric capacity C38 other end is divided into two-way, is connected respectively with photoelectrical coupler U15 No. 3 ports, ground.
The utility model compared with prior art, is controlled by single-chip microcomputer, plus soft on the basis of hardware circuit
The function of the means butt welding machine of part is strengthened, and when the design of protection circuit, both using the salvo of hardware, also adds
The monitoring and protection of software have been gone up, on preceding control panel, has added numeral method function and light emitting diode indicated work
Can, prompting can be wherein provided in charactron parameter adjustment before welding and welding process, such as when current regulation
The registration of charactron is the current given value of current value of adjustment parameter, and the welding electricity of current generation can be also shown in welding process
Stream;Wherein light emitting diode plays indicative function in parameter regulation and welding process before welding, such as in manual welding state
When the regulation of lower welding parameter, when adjusting hot start electric current, accordingly with corresponding to hot start mark on facial mask
Light emitting diode will be lighted, and when welding enters normal welded condition, indicate the light emitting diode of welding current just
It can light, when generation situations such as welding machine enters protection or water shortage, its corresponding indicator lamp will be lighted, and play warning
And the purpose reminded;In addition the utility model is also additionally arranged the numeral method function of a display magnitude of voltage, in unloaded shape
Floating voltage numerical value can be shown under state, then can be with real-time display weldingvoltage output valve in welding process.The utility model
Different rated current can be produced in the case of by dial-up dish and a small amount of element of change by, which only needing, has the weldering of difference in functionality
Machine product.
While the utility model has rational in infrastructure, function admirable, performance parameters, universal compatibility height, reliability high
Possess the multi-functional features such as manual electric arc welding, DC argon arc welding and DC pulse argon arc welding.
Brief description of the drawings
Fig. 1 is structure composition explosive view of the present utility model;
Fig. 2 is the Structure explosion diagram of mainboard in the utility model;
Fig. 3 is main circuit topological structure of the present utility model;
Fig. 4 IGBT inverter circuits figures of the present utility model;
Fig. 5 is IGBT drive controls circuit theory diagrams of the present utility model;
Fig. 6 is rectifying output circuit schematic diagram of the present utility model;
Fig. 7 is hf arc starting circuit schematic diagram of the present utility model;
Fig. 8 is control panel circuit theory diagrams of the present utility model(One);
Fig. 9 is control panel circuit theory diagrams of the present utility model(Two);
Figure 10 is control panel circuit theory diagrams of the present utility model(Three);
Figure 11 is control panel circuit theory diagrams of the present utility model;
Figure 12 is auxiliary power circuit schematic diagram of the present utility model.
Embodiment
The utility model is further described with reference to accompanying drawing.
Referring to Fig. 1 ~ 2, the utility model devises a kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine, including
Cabinet, mainboard, control panel, it is characterised in that:Cabinet is made up of bottom plate 35, front panel 11, rear board 34 and case 26, case 26
Top be provided with handle 1, the latter half of rear board 34 is embedded with blower fan 33, and the front of blower fan 33 is provided with blower fan guard 32, behind
The top half of plate 34 is provided with water supply connector 31, inlet suction port 30, fixed mount 28, electric source connecting box 27, is fixed with fixed mount 28
Air switch 29, four base angles in the lower section of bottom plate 35 are respectively fixed with under-chassis 36, and the top of bottom plate 35 is provided with mainboard 23, the side of mainboard 23
Side is provided with transformer 37, inductance 15, high-frequency absorption plate 16 is provided between transformer 37 and inductance 15, the opposite side of inductance 15 is provided with
Pressure switch fixed mount 14, the top of inductance 15 are provided with three-way connection 17, and the top of three-way connection 17 is connected with high-frequency inductor 18,
The side of high-frequency inductor 18 is provided with current sensor 19, and the opposite side of high-frequency inductor 18 is provided with connecting copper bar 13, mainboard 23, electric current
Sensor 19, high-frequency inductor 18, the top of connecting copper bar 13 are equipped with median septum 25, and the top of median septum 25 is provided with protective ring
20th, three-phase commutation bridge 24, high frequency run-on tab 22, three phase mains 21, control panel 2 and magnetic valve 3, the front of median septum 25 are provided with control
Panel 4 processed, three core aviation sockets 12, water route out splice going splice 10, both positive and negative polarity out splice going splice 9, preceding output are embedded with front panel 11
Gas joint 8, two core aviation sockets 7, keyswitch 5, knob 6, three core aviation sockets 12, water route out splice going splice 10, both positive and negative polarity are defeated
Go out joint 9, preceding defeated air outlet adapter 8, two core aviation sockets 7, keyswitch 5, knob 6 through front panel 11 and control panel 4
It is connected.
Mainboard 23 recovers to export cowling panel 23-1, single tube IGBT module 23-9, radiator, fast extensive by fast in the utility model
Multiple diode 23-6, IGBT inversion plate 23-5, supporting plate 23-4 compositions, supporting plate 23-4 side is provided with fast recovery diode
23-6, fast recovery diode 23-6 are sticked above the 23-2 of radiator one, the 23-2 of radiator one side and supporting plate 23-4 phases
Even, the 23-2 of radiator one opposite side is connected with the fast output cowling panel 23-1 that recovers, supporting plate 23-4 opposite side and radiator
Two 23-3 side is connected, and the 23-3 of radiator two is provided with single tube IGBT module 23-9, thermistor 23-7, collets 23-8,
The 23-3 of radiator two opposite side is connected with IGBT inversion plates 23-5.
Referring to Fig. 3 ~ 12, the utility model devises a kind of electricity of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine
Road, including governor circuit, IGBT inverter circuits, IGBT drive controls circuit, rectifying output circuit, high frequency striking current, control
Plate circuit and auxiliary power circuit, it is characterised in that:The governor circuit is as follows:380V power supplys and the one of three-phase air switch K
Side is connected, and three-phase air switch K opposite side is divided into two-way, and the side with three phase mains 21, three-phase commutation bridge 24 are connected respectively,
The opposite side of three phase mains 21 is connected with the side of control panel 2, three-phase commutation bridge 24 and filter circuit A, IGBT inverter circuit B phases
Mutually and even, IGBT inverter circuits B is connected with the side of driving plate 38, and the opposite side of driving plate 38 is connected with the side of control panel 2,
Control panel 2 is also connected with rectifying output circuit D, hf arc starting circuit C, auxiliary power circuit E.
IGBT inverter circuits B is as follows in the utility model:No. 1 port of PWR1 ports is divided into Shi Yilu, respectively with IGBT
Pipe T16 current collection end, IGBT pipes T11 current collection end, IGBT pipes T13 current collection end, IGBT pipes T12 current collection end, electric capacity C56
One end, electric capacity C9 one end, resistance R93 one end, electric capacity C15 one end, thermistor RT4 one end, the 4 of relay J25
Number port is connected, and the thermistor RT4 other end is divided into two-way, respectively No. 3 ports with relay J25, DC+IN1 ports phase
Even, the electric capacity C15 other end is divided into nine tunnels, respectively one end with electric capacity C3, the resistance R93 other end, resistance R95 one end,
The electric capacity C16 other end, electric capacity C13 one end, the electric capacity C9 other end, electric capacity C12 one end, the electric capacity C56 other end, electricity
The one end for holding C57 is connected, and IGBT pipes T12 transmitting terminal is divided into four tunnels, respectively the current collection end with IGBT pipes T10, IGBT pipes T13
Transmitting terminal, IGBT pipes T14 current collection end, OUTA1 ports are connected, and IGBT pipes T11 transmitting terminal is divided into four tunnels, are managed respectively with IGBT
T15 current collection end, IGBT pipes T16 transmitting terminal, IGBT pipes T17 current collection end, transformer T18 No. 1 port are connected, transformer
T18 No. 2 ports are connected with OUTB1 ports, and transformer T18 No. 3 ports are connected with CT-B ports, transformer T18 No. 4 ends
Mouth is connected with CT-A ports, and PWR1 No. 2 ports are divided into ten tunnels, respectively the transmitting terminal with IGBT pipes T17, IGBT pipes T15 hair
Penetrate end, IGBT pipes T14 transmitting terminal, IGBT pipes T10 transmitting terminal, the electric capacity C57 other end, the electric capacity C12 other end, electric capacity
The C13 other end, the resistance R95 other end, the electric capacity C3 other end, DC-IN1 ports are connected, IGBT pipes T17 base stage with
G4B ports are connected, and IGBT pipes T16 base stage is connected with G2B ports, and IGBT pipes T15 base stage is connected with G4A ports, IGBT pipes
T14 base stage is connected with G3B ports, and IGBT pipes T13 base stage is connected with G1B ports, IGBT pipes T12 base stage and G1A ports
It is connected, IGBT pipes T11 base stage is connected with G2A ports, and IGBT pipes T10 base stage is connected with G3A ports, the relay J25
No. 1 port be divided into three tunnels, one end with diode D7, diode D9 one end, triode Q19 colelctor electrode are connected respectively,
The diode D9 other end is connected with voltage-regulator diode ZD3 one end, triode Q19 base stage and the one of voltage-regulator diode ZD4
End is connected, and the voltage-regulator diode ZD4 other end is divided into two-way, respectively the other end with voltage-regulator diode ZD3, resistance R4 one end
Be connected, triode Q19 emitter stage is connected with electric capacity C14 one end, and the electric capacity C14 other end is divided into two-way, respectively with resistance
The R4 other end, resistance R3 one end are connected, and the resistance R3 other end is divided into two-way, respectively one end with diode D7, relay
Device J25 No. 2 ports are connected.
IGBT drive controls circuit is as follows in the utility model:DRV1 No. 1 port is connected with VCC ports, No. 2 of DRV1
Port is grounded, and DRV1 No. 3 ports are connected with-VCC ports, and DRV1 No. 4 ports are that PWM-A ports are divided into four tunnels, respectively with
Electric capacity C58 one end, resistance R100 one end, electric capacity C46 one end, resistance R78 one end are connected, the resistance R78 other end
It is divided into two-way, the other end with electric capacity C46, voltage-regulator diode Z45 one end are connected respectively, the voltage-regulator diode Z45 other end
Be connected with triode Q15 base stage, triode Q15 transmitting terminal is divided into two-way, respectively with VCC ports, triode Q16 transmitting
End is connected, and triode Q15 colelctor electrode is connected with resistance R77 one end, and the resistance R77 other end is divided into two-way, respectively with three
Pole pipe Q17 colelctor electrode, transformer TR2 No. 1 port are connected, triode Q17 transmitting terminal ground connection, triode Q17 base stage
It is connected with voltage-regulator diode Z46 one end, the voltage-regulator diode Z46 other end is divided into two-way, another with resistance R100 respectively
End, the electric capacity C58 other end are connected, and DRV1 No. 5 ports are divided into 4 tunnels for PWM-B ports, respectively one end with resistance R79, electricity
Hold C51 one end, resistance R75 one end, electric capacity C52 one end are connected, the resistance R79 other end is divided into two-way, respectively with electricity
Hold the C51 other end, voltage-regulator diode Z35 one end is connected, the voltage-regulator diode Z35 other end and triode Q16 base stage
Be connected, triode Q16 colelctor electrode is connected with resistance R76 one end, and the resistance R76 other end is divided into two-way, respectively with three poles
Pipe Q18 colelctor electrode, transformer TR2 No. 2 ports are connected, triode Q18 grounded emitter, triode Q18 base stage with
Voltage-regulator diode Z36 one end is connected, and the voltage-regulator diode Z36 other end is divided into two-way, respectively the other end with resistance R75,
The electric capacity C52 other end is connected, and transformer TR2 No. 3 ports are divided into five tunnels, respectively the colelctor electrode with triode Q9, resistance R90
One end, voltage-regulator diode Z49 one end, resistance R56 one end, voltage-regulator diode Z38 one end be connected, voltage-regulator diode
The Z38 other end is divided into two-way, and the other end with resistance R56, voltage-regulator diode Z37 one end are connected respectively, voltage-regulator diode
The Z37 other end is connected with resistance R55 one end, and the resistance R55 other end is divided into three tunnels, respectively one end with resistance R80, electricity
One end, the voltage-regulator diode Z47 one end for holding C25 are connected, and the resistance R80 other end is connected with voltage-regulator diode Z48 one end,
The voltage-regulator diode Z48 other end is divided into two-way, respectively the other end with resistance R90, voltage-regulator diode Z49 other end phase
Even, the voltage-regulator diode Z47 other end is divided into three tunnels, respectively the other end with electric capacity C25, triode Q9 emitter stage, two poles
Pipe D11 one end is connected, and triode Q9 base stage is divided into two-way, respectively one end with diode D16, resistance R88 one end phase
Even, the diode D11 other end is divided into three tunnels, respectively the other end with diode D16, the resistance R88 other end, transformer
TR2 No. 4 ports are connected, transformer TR2 No. 5 ports are divided into three tunnels, respectively one end with diode D19, diode D20
One end, resistance R98 one end are connected, and the diode D20 other end is divided into two-way, respectively the other end with resistance R98, triode
Q21 base stage is connected, and the diode D19 other end is divided into three tunnels, respectively the emitter stage with triode Q21, the one of electric capacity C27
End, voltage-regulator diode Z53 one end are connected, and the voltage-regulator diode Z53 other end is divided into three tunnels, another with electric capacity C27 respectively
End, resistance R99 one end, resistance R63 one end are connected, and the resistance R99 other end is connected with voltage-regulator diode Z54 one end,
The voltage-regulator diode Z54 other end is divided into two-way, and one end with resistance R101 one end, voltage-regulator diode Z55 is connected respectively, resistance
The R63 other end is connected with voltage-regulator diode Z41 one end, and the voltage-regulator diode Z41 other end is divided into two-way, respectively with resistance
R64 one end, voltage-regulator diode Z42 one end is connected, and the voltage-regulator diode Z42 other end is divided into five tunnels, respectively with resistance R64
The other end, the voltage-regulator diode Z55 other end, the resistance R101 other end, triode Q21 colelctor electrode, transformer TR2
No. 6 ports are connected, and transformer TR2 No. 7 ports are divided into five tunnels, respectively the colelctor electrode with triode Q20, resistance R97 one end,
Voltage-regulator diode Z52 one end, resistance R60 one end, voltage-regulator diode Z40 one end are connected, and voltage-regulator diode Z40's is another
End is divided into two-way, and the other end with resistance R60, voltage-regulator diode Z39 one end are connected respectively, and voltage-regulator diode Z39's is another
End is connected with resistance R59 one end, and the resistance R59 other end is divided into three tunnels, respectively one end with resistance R96, the one of electric capacity C26
End, voltage-regulator diode Z50 one end are connected, and the resistance R96 other end is connected with voltage-regulator diode Z51 one end, the pole of voltage stabilizing two
The pipe Z51 other end is divided into two-way, and the other end with resistance R97, the voltage-regulator diode Z52 other end are connected respectively, voltage stabilizing two
The pole pipe Z50 other end is divided into three tunnels, respectively the other end with electric capacity C26, triode Q20 emitter stage, the one of diode D17
End is connected, and triode Q20 base stage is divided into two-way, and one end with diode D18, resistance R91 one end are connected respectively, diode
The D17 other end is divided into three tunnels, respectively the other end with diode D18, the resistance R91 other end, transformer TR2 No. 8 ends
Mouth is connected, and transformer TR2 No. 9 ports are divided into three tunnels, respectively one end with diode D14, diode D15 one end, resistance
R50 one end is connected, and the diode D15 other end is divided into two-way, respectively the other end with resistance R50, triode Q8 base stage
It is connected, the diode D14 other end is divided into three tunnels, respectively the emitter stage with triode Q8, electric capacity C24 one end, the pole of voltage stabilizing two
Pipe Z32 one end is connected, the voltage-regulator diode Z32 other end is divided into three tunnels, respectively the other end with electric capacity C24, resistance R51
One end, resistance R65 one end are connected, and the resistance R51 other end is connected with voltage-regulator diode Z33 one end, voltage-regulator diode Z33
The other end be divided into two-way, one end with resistance R52 one end, voltage-regulator diode Z34 is connected respectively, the resistance R65 other end with
Voltage-regulator diode Z43 one end is connected, and the voltage-regulator diode Z43 other end is divided into two-way, respectively one end with resistance R87, steady
Pressure diode Z44 one end is connected, and the voltage-regulator diode Z44 other end is divided into five tunnels, respectively the other end with resistance R87, steady
The pressure diode Z34 other end, the resistance R52 other end, triode Q8 colelctor electrode, transformer TR2 No. 10 ports are connected.
Rectifying output circuit is as follows in the utility model:Transformer T1 No. 3 ports are divided into five tunnels, respectively with resistance R1's
One end, diode D4 one end, diode D4 ' one end, diode D3 one end, diode D3 ' one end are connected, resistance R1
The other end be connected with resistance R2 one end, the resistance R2 other end is connected with electric capacity C14 one end, the electric capacity C14 other end
It is divided into 16 tunnels, respectively the other end with diode D4, the diode D4 ' other end, the diode D3 other end, diode
D3 ' the other end, electric capacity C15 one end, diode D2 one end, diode D2 ' one end, OUT1 ports, diode D1
One end, diode D1 ' one end, diode D8 one end, diode D8 ' one end, diode D7 one end, diode D7 '
One end, OUT2 ports, diode D6 one end, diode D6 ' one end, diode D5 one end, the one of diode D5 '
End, electric capacity C17 one end, electric capacity C13 one end are connected, and the electric capacity C13 other end is connected with J2, the electric capacity C17 other end with
Resistance R8 one end is connected, and the resistance R8 other end is connected with resistance R7 one end, and the resistance R7 other end is divided into five tunnels, respectively
The other end, the diode D6 ' other end, the diode D5 other end with diode D6, the diode D5 ' other end, transformation
Device T1 No. 8 ports are connected, and transformer T1 No. 5 ports are divided into five tunnels, respectively the other end with diode D7, diode D7 '
The other end, the diode D8 other end, the diode D8 ' other end, resistance R5 one end be connected, the resistance R5 other end with
Resistance R6 one end is connected, and the resistance R6 other end is connected with the electric capacity C16 other end, and transformer T1 No. 6 ports are divided into five
Road, respectively the other end with diode D2, the diode D2 ' other end, the diode D1 other end, diode D1 ' it is another
End, resistance R3 one end, resistance the R3 other end and resistance R4 one end, one end phase of the resistance R4 other end and electric capacity C15
Even, the electric capacity C13 other end is connected with support chip J2.
The utility model medium-high frequency arc striking circuit is as follows:Chip U2 VREF ports are divided into two-way, respectively with resistance R11's
One end, resistance R4 one end are connected, and the resistance R11 other end is divided into two-way, respectively the VFB ports with chip U2, support chip
J5 No. 1 port is connected, support chip J5 No. 2 ports ground connection, support chip J5 No. 3 ports and electric capacity C14 one end phase
Even, electric capacity C14 other end ground connection, chip U2 VCC ports are connected with chip U4 VOUT ports, chip U4 GND ports
Ground connection, chip U4 VIN ports are connected with 28V power supplys, chip U2 GND ports ground connection, chip U2 OUT terminal mouth and resistance R2
One end be connected, the resistance R2 other end is divided into two-way, and one end with resistance R17, FET T3 gate pole are connected respectively, electricity
R17 other end ground connection is hindered, FET T3 drain electrode is connected with transformer T4 No. 1 port, transformer T4 No. 2 ports
It is connected with 28V power supplys, transformer T4 No. 3 ports are divided into two-way, respectively No. 2 ports with G2 ports, electric capacity C15 one end phase
Even, the electric capacity C15 other end is with supporting chip J7 No. 1 port to be connected, and support chip J7 No. 2 ports are divided into two-way, respectively
The HV ports of No. 1 port, transformer T4 with G2 ports are connected, and FET T3 source electrode is divided into two-way, respectively with resistance R18
One end, resistance R16 one end be connected, resistance R18 other end ground connection, the resistance R16 other end and chip U2 ISENSE
Port is connected, and the resistance R4 other end is connected with chip U2 RT/CT ports.
Control panel circuit is as follows in the utility model:Peripheral interface J28 No. 1 port is R_LINK ports, is divided into two-way,
One end with electric capacity C135, resistance R154 one end are connected respectively, and No. 2 ports of the peripheral interface J28 are P_LINK ports,
It is divided into two-way, one end with electric capacity C136, resistance R156 one end are connected respectively, and No. 3 ports of the peripheral interface J28 are
KEY1 ports, be connected with electric capacity C137 one end, peripheral interface J28 No. 4 ports are 24VP ports, are divided into two-way, respectively with
Resistance R155 one end, electric capacity C139 one end is connected, and peripheral interface J28 No. 5 ports are GND_SIGNAL ports, with electric capacity
C138 one end is connected, and peripheral interface J28 No. 6 ports are Remote_POT ports, are connected with electric capacity C140 one end, periphery
Interface J28 No. 7 ports are UP ports, are connected with electric capacity C141 one end, and peripheral interface J28 No. 8 ports are DOWN ports,
It is connected with electric capacity C142 one end, the other end of the electric capacity C135 ~ C142 is harness-integrated to be connected with J27 ports, institute's resistance
The R155 other end is divided into three tunnels, and the other end with 24V power supplys, the resistance R156 other end, resistance R154 is connected respectively, described
KEY1 ports are connected with photoelectrical coupler U14 No. 2 ports, photoelectrical coupler U14 No. 1 port and resistance R49 one end phase
Even, the resistance R49 other end is connected with 24V power supplys, and photoelectrical coupler U14 No. 4 ports are connected with 5V power supplys, photoelectrical coupler
U14 No. 3 ports are divided into two-way, and one end with arc welding gun switch port, resistance R45 is connected respectively, resistance R45 another termination
Ground;The R_LINK ports are connected with photoelectrical coupler U20 No. 2 ports, photoelectrical coupler U20 No. 1 port and resistance R79
One end be connected, the resistance R79 other end is connected with 24V power supplys, and photoelectrical coupler U20 No. 4 ports are connected with 5V power supplys, light
Electric coupler U20 No. 3 ports are divided into two-way, and one end with R_LINK_F ports, resistance R78 is connected respectively, and resistance R78's is another
One end is grounded;The P_LINK ports are connected with photoelectrical coupler U21 No. 2 ports, photoelectrical coupler U21 No. 1 port with
Resistance R81 one end is connected, and the resistance R81 other end is connected with 24V power supplys, photoelectrical coupler U21 No. 4 ports and 5V power supplys
It is connected, photoelectrical coupler U21 No. 3 ports are divided into two-way, and one end with P_LINK_F ports, resistance R80 is connected respectively, resistance
R80 other end ground connection;The UP ports are connected with photoelectrical coupler U23 No. 2 ports, photoelectrical coupler U23 No. 1 port
It is connected with resistance R104 one end, the resistance R104 other end is connected with 24V power supplys, photoelectrical coupler U23 No. 4 ports and 5V
Power supply is connected, and photoelectrical coupler U20 No. 3 ports are divided into two-way, and one end with GUN_UP ports, resistance R103 is connected respectively,
Resistance R103 other end ground connection;The DOWN ports are connected with photoelectrical coupler U22 No. 2 ports, photoelectrical coupler U22's
No. 1 port is connected with resistance R84 one end, and the resistance R84 other end is connected with 24V power supplys, photoelectrical coupler U22 No. 4 ends
Mouthful be connected with 5V power supplys, photoelectrical coupler U22 No. 3 ports are divided into two-way, respectively with GUN_DOWN ports, resistance R83 one
End is connected, resistance R83 other end ground connection;The 24V power supplys are also connected with photoelectrical coupler U45 No. 4 ports, photoelectric coupling
Device U45 No. 3 ports are connected with resistance R160 one end, and the resistance R160 other end is divided into two-way, respectively with resistance R159's
One end, triode Q17 base stage are connected, and the resistance R159 other end is connected with signal ground, triode Q17 emitter stage and signal
Ground is connected, and triode Q17 colelctor electrode is connected with HF2 No. 1 port, and HF2 No. 2 ports are connected with signal ground, photoelectric coupling
Device U45 No. 2 ports ground connection, photoelectrical coupler U45 No. 1 port are connected with resistance R171 one end, and resistance R171's is another
End is connected with HF ports;The 24V power supplys are divided into one end respectively with resistance R175 of three tunnels, diode D43 one end, gas circuit connect
Mouth GAS2 No. 1 port is connected, and the resistance R175 other end is divided into three tunnels, respectively one end with resistance R177, photoelectrical coupler
U47 No. 4 ports, FET T14 gate pole are connected, and FET T14 drain electrode is divided into two-way, respectively with diode
The D43 other end, air-path interface GAS2 No. 2 ports are connected, and the resistance R177 other end is divided into three tunnels, respectively with FET
T14 source electrode, signal ground, photoelectrical coupler U47 No. 3 ports are connected, photoelectrical coupler U47 No. 2 ports ground connection, photoelectricity coupling
Clutch U47 No. 1 port is connected with resistance R176 one end, and the resistance R176 other end is connected with gas trap;The 24V power supplys
It is divided into one end, diode D42 one end, ZNFJ2 No. 1 port of three tunnels respectively with resistance R172 to be connected, resistance R172's is another
One end is divided into three tunnels, respectively one end with resistance R174, photoelectrical coupler U46 No. 4 ports, FET T15 gate pole phase
Even, FET T15 drain electrode is divided into two-way, and the other end with diode D42, ZNFJ2 No. 2 ports are connected respectively, electricity
The resistance R174 other end is divided into three tunnels, respectively the source electrode with FET T15, signal ground, photoelectrical coupler U46 No. 3 ports
It is connected, photoelectrical coupler U46 No. 2 ports ground connection, photoelectrical coupler U46 No. 1 port is connected with resistance R173 one end, electricity
The resistance R173 other end is connected with ZNFJ ports;The 24V power supplys are divided into one end respectively with resistance R178 of three tunnels, diode
D44 one end, water route interface Water2 No. 1 port are connected, and the resistance R178 other end is divided into three tunnels, respectively with resistance R180
One end, photoelectrical coupler U48 No. 4 ports, FET T16 gate pole be connected, FET T16 drain electrode is divided into two
Road, respectively the other end with diode D44, water route interface Water2 No. 3 ports be connected, the resistance R178 other end is divided into three
Road, respectively the source electrode with FET T16, signal ground, photoelectrical coupler U48 No. 3 ports be connected, the 2 of photoelectrical coupler U48
Number port ground connection, photoelectrical coupler U48 No. 1 port are connected with resistance R179 one end, the resistance R179 other end and water route
Relay is connected;The 5V power supplys are connected with control chip U4 VIN ports, control chip U4 GND ports ground connection, control core
Piece U4 VOUT ports are connected with resistance R183 one end, the resistance R183 other end and one end phase of LED 5
Even, the other end ground connection of LED 5;The one end of the 5V power supplys also with resistance R181 is connected, and resistance R181's is another
End is divided into two-way, and one end with electric capacity C30, No. 1 port of JS2 ports are connected respectively, and the electric capacity C30 other end is divided into two-way,
No. 2 ports with ground, JS2 are connected respectively;Control chip U8 VIN ports are connected with VCC ports, control chip U8 GND
Port is divided into three tunnels, and one end with ground, electric capacity C158 one end, LED 6 is connected respectively, light emitting diode
The LED6 other end is connected with resistance R184 one end, and the resistance R184 other end is divided into two-way, another with electric capacity C158 respectively
One end, chip U8 VOUT ports are connected;Control board chip U9 SHDN ports are divided into four tunnels, respectively one end with resistance R4,
Resistance R22 one end, electric capacity C6 one end, diode D22 one end are connected, and the electric capacity C6 other end is divided into two-way, respectively with
The resistance R22 other end, ground are connected, and the diode D22 other end is connected with resistance R208, and the resistance R4 other end is divided into five
Road, respectively one end with resistance R27, resistance R7 one end, diode D5 one end, diode D6 one end, the one of resistance R26
End is connected, and the diode D5 other end is divided into two-way, and one end with diode D7, No. 1 port of HGQ1 ports are connected respectively, and two
The pole pipe D6 other end is divided into two-way, and one end with diode D8, No. 2 ports of HGQ1 ports are connected respectively, and resistance R7's is another
One end is divided into three tunnels, and the other end with diode D7, the diode D8 other end, ground are connected respectively, the resistance R27 other end
It is connected with VCC ports, the resistance R26 other end is connected with CT ports, and control chip U9 COMP ports are connected with ERA- ports,
Control chip U9 ERA+ ports are connected with resistance R199 one end, and the resistance R199 other end is divided into four tunnels, respectively with resistance
R205 one end, resistance R196 one end, diode D18 one end, resistance R190 one end are connected, the resistance R205 other end
It is connected with triode Q6 colelctor electrode, triode Q6 grounded emitter, triode Q6 base stage is connected with resistance R211, resistance
R196 the other end ground connection, diode D18's is grounded anotherly, and the resistance R190 other end is divided into three tunnels, respectively with electric capacity C39
One end, voltage-regulator diode VD2 one end, amplifier U51A No. 1 port be connected, the electric capacity C39 other end is with resistance R30's
One end is connected, and the resistance R30 other end is divided into seven tunnels, respectively one end with voltage-regulator diode VD2, amplifier U51A No. 2 ends
Mouth, diode D21 one end, diode D20 one end, resistance R197 one end, resistance R200 one end, the one of resistance R186
End is connected, and the diode D20 other end is divided into three tunnels, respectively with ground, the diode D21 other end, No. 3 of amplifier U51A
Port is connected, and the resistance R197 other end is connected with HALL ports, and the resistance R186 other end is connected with resistance R185 one end,
The resistance R185 other end is connected with diode D32 one end, and the diode D32 other end is divided into three tunnels, respectively with resistance
The R200 other end, amplifier U53B No. 7 ports, resistance R191 one end are connected, and the resistance R191 other end is divided into three tunnels,
One end with resistance R213, resistance R28 one end, amplifier U53B No. 6 ports are connected respectively, the resistance R213 other end with
Swept resistance VR6 sliding end is connected, and swept resistance VR6 one end is connected with VCC ports, the swept resistance VR6 other end with-
VCC ports are connected, and amplifier U53B No. 5 ports ground connection, the resistance R28 other end is connected with swept resistance VR7 sliding end,
Swept resistance VR7 one end is divided into two-way, respectively No. 14 ports with amplifier U50D, amplifier U50D No. 13 port phases
Even, swept resistance VR7 other end ground connection, amplifier U50D No. 12 ports are connected with TO10 ports, and the HALL ports are also
It is connected with resistance R51 one end, the resistance R51 other end is divided into three tunnels, respectively one end with resistance R130, resistance R131, electricity
Resistance R136 is connected, resistance R130 other end ground connection;Control chip U9 GND ports ground connection, control chip U9 VC ports with
Resistance R2 one end is connected, and the resistance R2 other end is connected with VCC ports, control chip U9 VIN ports and VCC ports phase
Even, control chip U9 CS/SS ports are connected with SS ports, control chip U9 AOUT ends and No. 4 ports of Driver1 chips
PWM-A is connected, and control chip U9 BOUT ends are connected with No. 5 port PWM-B of Driver1 chips, control chip U9 CT ends
Mouth is connected with triode Q3 base stage, and triode Q3 colelctor electrode is connected with VREF ports, and triode Q3 emitter stage is divided into three
Road, respectively one end with electric capacity C126, resistance R31 one end, electric capacity C125 one end be connected, the electric capacity C125 other end and electricity
Resistance R193 one end is connected, and the resistance R193 other end is divided into five tunnels, respectively the other end with resistance R31, the one of resistance R24
End, the electric capacity C125 other end, resistance R14 one end, control chip U9 CS+ ports are connected, resistance the R24 other end and CT
Port is connected, and resistance R14 other end ground connection, control chip U9 CS- ports are divided into three tunnels, respectively with the one of resistance R192
End, ground, FET T18 source electrode are connected, and FET T18 gate pole is divided into two-way, respectively one end with resistance R209,
Diode D45 one end is connected, and resistance R209 other end ground connection, the diode D45 other end is connected with BP ports, field-effect
Pipe T18 drain electrode is connected with resistance R215 one end, and the resistance R215 other end is divided into two-way, another with resistance R192 respectively
One end, control chip U9 RT ports are connected, and No. 1 port of the Driver1 chips is connected with VCC ports, Driver1 chips
No. 2 ports be-VCC ports, the BP ports are connected with amplifier U36C No. 8 ports, amplifier U36C No. 9 ports point
For three tunnels, one end with diode D25, diode D26 one end, J11 No. 3 ports are connected respectively, and diode D25's is another
End be divided into two-way, No. 1 port with VCC ports, J11 is connected respectively, and the diode D26 other end is divided into two-way, respectively with-
VCC ports, J11 No. 2 ports are connected, and amplifier U36C No. 10 ports are divided into two-way, respectively one end with resistance R135, electricity
Resistance R134 one end is connected, and resistance R135 other end ground connection, the resistance R134 other end is connected with VCC ports, J11 ports
No. 4 port ground connection;Control chip U38 No. 1 port is connected with signal ground, and control chip U38 No. 2 ports are with resistance R140's
One end is connected, and the resistance R140 other end is connected with amplifier U37B No. 7 ports, amplifier U37B No. 5 ports and periphery
Port PO T-phase connects, amplifier U37B No. 6 ports are divided into two-way, respectively No. 4 ports with control chip U38, resistance R141
One end is connected, and the resistance R141 other end is connected with signal ground, and control chip U38 No. 5 ports are divided into two-way, respectively with resistance
R144 one end, amplifier U39B No. 5 ports are connected, resistance R144 other end ground connection, amplifier U39B No. 6 ports point
For two-way, one end with resistance R145, amplifier U39B No. 7 ports are connected respectively, and the resistance R145 other end is divided into two-way,
One end with resistance R146, voltage-regulator diode Z4 one end are connected respectively, resistance R146 other end ground connection, voltage-regulator diode Z4
The other end ground connection, control chip U38 No. 6 ports are connected with VCC ports;Control chip U43 No. 1 port and signal ground phase
Even, control chip U43 No. 2 ports are connected with resistance R148 one end, the resistance R148 other end and No. 1 of amplifier U40A
Port is connected, and amplifier U40A No. 2 ports are divided into two-way, respectively one end with resistance R149, control chip U43 No. 4 ends
Mouth is connected, and the resistance R149 other end is connected with signal ground, amplifier U40A No. 3 ports and swept resistance VR5 sliding end
It is connected, swept resistance VR5 one end is connected with resistance R150 one end, and the swept resistance VR5 other end is connected with signal ground, electricity
The resistance R150 other end is divided into two-way, and No. 1 port with VFB1 ports, resistance R167 one end are connected respectively, and the 2 of VFB1 ports
Number port is connected with signal ground, and the resistance R167 other end is divided into two-way, respectively one end with resistance R168, voltage-regulator diode
Z48 one end is connected, and the resistance R168 other end is connected with signal ground, and the voltage-regulator diode Z48 other end is divided into two-way difference
No. 1 port of one end, photoelectrical coupler U41A with resistance R169 is connected, and the resistance R169 other end is divided into two-way, respectively with
Signal ground, photoelectrical coupler U41A No. 2 ports are connected, photoelectrical coupler U41A No. 3 ports ground connection, photoelectrical coupler U41A
No. 4 ports be connected with FET T13 source electrode, FET T13 drain electrode is connected with SS ports, FET T13
Gate pole connected with resistance R170;No. 1 port of the control panel GND1 ports is connected with 5V power supplys, control panel GND1 ports
No. 2 ports are connected with resistance R54 one end, and the resistance R54 other end is connected with 5V power supplys, No. 3 ends of control panel GND1 ports
Mouth ground connection;No. 1 port of control panel OT4 ports is divided into three tunnels, respectively one end with resistance R137, the one of voltage-regulator diode Z46
End, electric capacity C122 one end are connected, and the resistance R137 other end is connected with 5V power supplys, and the electric capacity C122 other end is divided into three tunnels,
The other end with voltage-regulator diode Z46, ground, No. 2 ports of control panel OT4 ports are connected respectively;The 1 of control panel OT3 ports
Number port is divided into three tunnels, and one end with resistance R138, voltage-regulator diode Z47 one end, electric capacity C121 one end are connected respectively, electricity
The resistance R138 other end is connected with 5V power supplys, and the electric capacity C121 other end is divided into three tunnels, another with voltage-regulator diode Z47 respectively
End, ground, No. 2 ports of control panel OT3 ports are connected.
Auxiliary power circuit is as follows in the utility model:Chip U5 VFB ports are divided into five tunnels, respectively with photoelectrical coupler
U14B No. 3 ports, electric capacity C22 one end, electric capacity C23 one end, resistance R17 one end, resistance R13 one end is connected, electricity
The resistance R17 other end is divided into two-way, and the other end with signal ground, electric capacity C23 is connected respectively, and the resistance R13 other end is divided into two
Road, respectively the other end with electric capacity C22, chip U5 COMP ports be connected, chip U5 RT/CT ports are divided into two-way, respectively
One end, electric capacity C26 one end with resistance R21 are connected, and the electric capacity C26 other end is connected with signal ground, the resistance R21 other end
It is divided into two-way, one end with electric capacity C52, chip U5 VREF ports are connected respectively, electric capacity the C52 other end and signal ground phase
Even, chip U5 ISNS ports are divided into two-way, and one end with electric capacity C29, resistance R22 one end are connected respectively, and electric capacity C29's is another
One end is connected with signal ground, and the resistance R22 other end is connected with CFB ports, and chip U5 VCC ports are divided into two-way, respectively with V
Port, electric capacity C24 one end are connected, and the electric capacity C24 other end is connected with signal ground, chip U5 GND ports and signal ground phase
Even, chip U5 OUT terminal mouth is connected with PWM port, and PWM port is connected with resistance R23 one end, the resistance R23 other end and
FET T6 gate pole is connected, and FET T6 source electrode is divided into three tunnels, respectively one end with resistance R29, the one of resistance R30
End, CFB ports are connected, and the resistance R30 other end is divided into two-way, and the other end with resistance R29, signal ground are connected respectively, field effect
Should pipe T6 drain electrode be divided into two-way, one end with diode D30, transformer T5 No. 8 ports are connected respectively, diode D30
The other end be divided into three tunnels, one end with resistance R26, resistance R20 one end, electric capacity C25 one end are connected respectively, resistance R26
The other end be divided into four tunnels, respectively the other end with resistance R20, the electric capacity C25 other end, VIN ports, No. 10 of transformer T5
Port is connected, and transformer T5 No. 12 ports are connected with diode D6 one end, and the diode D6 other end is divided into two-way, respectively
One end, resistance R25 one end with electric capacity C51 are connected, and the resistance R25 other end is connected with V port, the electric capacity C51 other end
It is connected with signal ground, transformer T5 No. 14 ports are divided into two-way, and one end with signal ground, electric capacity C55 is connected respectively, electric capacity
C55 other end ground connection, transformer T5 No. 7 ports are connected with diode D4 one end, and the diode D4 other end is divided into three
Road, respectively one end with electric capacity C45, resistance R67 one end, No. 1 port of FAN1 ports be connected, No. 2 ports of FAN ports point
For four tunnels, the other end with resistance R67, ground, the electric capacity C45 other end, transformer T5 No. 6 ports are connected respectively, transformation
Device T5 No. 3 ports are connected with diode D26 one end, and the diode D26 other end is divided into two-way, respectively with electric capacity C47's
One end, chip U13 VIN ports are connected, and chip U13 VOUT ports are divided into three tunnels, respectively one end with electric capacity C49, resistance
R66 one end, electric capacity C50 one end is connected, and the electric capacity C50 other end is divided into Shi Erlu, respectively one end with electric capacity C57, electricity
Hold C56 one end, resistance R69 one end, ground, photoelectrical coupler U14A No. 2 ports, electric capacity C49 one end, resistance R68
One end, chip U13 GND ports, resistance R63 one end, electric capacity C47 one end, electric capacity C48 one end, the 2 of transformer T5
Number port is connected, and the electric capacity C56 other end is connected with the electric capacity C57 other end, photoelectrical coupler U14A No. 1 port and resistance
R64 one end is connected, and the resistance R64 other end is divided into two-way, respectively the other end with resistance R69, the one of voltage-regulator diode Z20
End is connected, and the voltage-regulator diode Z20 other end is divided into three tunnels, respectively the other end with resistance R63, the electric capacity C48 other end, two
Pole pipe D32 one end is connected, and the diode D32 other end is connected with transformer T5 No. 1 port, the VIN ports also with electricity
Resistance R75 one end is connected, and the resistance R75 other end is divided into two-way, respectively one end with resistance R74, the one of voltage-regulator diode Z2
End is connected, and the voltage-regulator diode Z2 other end is divided into one end respectively with resistance R24 of two-way, triode Q5 base stage is connected, and three
Pole pipe Q5 colelctor electrode is connected with COMP ports, and triode Q5 emitter stage is divided into three tunnels, respectively the other end with resistance R24,
Signal ground, the resistance R74 other end are connected;The one end of the CFB ports also with resistance R28 is connected, the resistance R28 other end point
For two-way, one end with resistance R27, IGCT Q2 G ports are connected respectively, and the resistance R27 other end is connected with signal ground, brilliant
Brake tube Q2 K ports are connected with signal ground, and IGCT Q2 A ports are connected with V port;The V port also with resistance R62 one
End is connected, and the resistance R62 other end is divided into three tunnels, and one end with VIN ports, resistance R70 one end, electric capacity C31 is connected respectively,
The resistance R70 other end is connected with diode D33 one end, and the diode D33 other end is connected with No. 1 port of J2 ports,
The electric capacity C31 other end is divided into two-way, and No. 2 ports with signal ground, J2 ports are connected respectively;The J37 ports of power supply chip
No. 1 port be connected with diode D34 one end, the diode D34 other end is connected with resistance R77 one end, resistance R77's
The other end is divided into two-way, and one end with resistance R55, photoelectrical coupler U15 No. 1 port are connected respectively, the resistance R55 other end
It is divided into four tunnels, respectively one end with resistance R54, piezo-resistance R59 one end, photoelectrical coupler U16 No. 2 ports, photoelectricity coupling
Clutch U15 No. 2 ports are connected, and the piezo-resistance R59 other end is connected with No. 3 ports of the J37 ports of power supply chip, electricity
The resistance R54 other end is divided into two-way, and one end with resistance R76, photoelectrical coupler U16 No. 1 port are connected respectively, resistance R76
The other end be connected with diode D35 one end, No. 5 ports of the diode D35 other end and the J37 ports of power supply chip
It is connected, photoelectrical coupler U16 No. 4 ports are divided into three tunnels, respectively one end with resistance R57, electric capacity C37 one end, field-effect
Pipe T8 gate pole is connected, and the resistance R57 other end is divided into two-way, and one end with resistance R71,15V power supplys are connected respectively, resistance
The R71 other end is divided into three tunnels, respectively the drain electrode with FET T8, resistance R61 one end, FET T7 gate pole phase
Even, FET T8 source ground, the resistance R61 other end is divided into three tunnels, respectively the drain electrode with FET T7, resistance
R38 one end, photoelectrical coupler U10 No. 1 port are connected, and FET T7 source electrode is divided into two-way, respectively with photoelectric coupling
Device U10 No. 2 ports, ground are connected, and photoelectrical coupler U10 No. 3 ports are connected with No. 2 ports of QX1 ports, photoelectric coupling
Device U10 No. 4 ports are connected with No. 1 port of QX1 ports, and the resistance R38 other end is connected with 15V power supplys, the electric capacity C37
The other end be divided into three tunnels, No. 3 ports with photoelectrical coupler U16, electric capacity C38 one end, the 4 of photoelectrical coupler U15 respectively
Number port is connected, and the electric capacity C38 other end is divided into two-way, is connected respectively with photoelectrical coupler U15 No. 3 ports, ground.
In specific implementation, the utility model is controlled by single-chip microcomputer, and software is added on the basis of hardware circuit
The function of means butt welding machine strengthened, when the design of protection circuit, both using the salvo of hardware, also add
The monitoring and protection of software, on preceding control panel, add numeral method function and light emitting diode indicator function,
Prompting can be wherein provided in charactron parameter adjustment before welding and welding process, it is digital such as when current regulation
The registration of pipe is the current given value of current value of adjustment parameter, and the welding current of current generation can be also shown in welding process;
Wherein light emitting diode plays indicative function in parameter regulation and welding process before welding, is such as welded under manual welding state
When connecing the regulation of parameter, when adjusting hot start electric current, accordingly with luminous corresponding to hot start mark on facial mask
Diode will be lighted, and when welding enters normal welded condition, indicate that the light emitting diode of welding current will point
Bright, when welding machine enters protection or occurs situations such as water shortage, its corresponding indicator lamp will be lighted, play warning and
The purpose of prompting;In addition the utility model is also additionally arranged the numeral method function of a display magnitude of voltage, in the unloaded state
Floating voltage numerical value can be shown, then can be with real-time display weldingvoltage output valve in welding process.The utility model only needs
The welding machine that can produce different rated current in the case of by dial-up dish and a small amount of element of change has difference in functionality produces
Product.
Each PCB of the utility model butt welding machine and the overall structure of welding machine are optimized, designed production
PCB and welding machine be all to be subjected to the long-term test in market, and be proved to be the high welding machine of reliability, practicality.
In the design such as it is fast recover output cowling panel A1, IGBT inversion plate A5, control panel 2, preceding control panel 4 our company other one
It can be used on a little types, there is certain versatility, preceding control panel 4 therein is by the different choice of dial-up dish, i.e.,
The product of different size model can be formed.It is the preceding control panel 4, high frequency run-on tab 22, three-phase electricity source plate 21, control panel 2, fast
The element recovered on the pcb boards such as output cowling panel A1, IGBT inversion plate A5, high-frequency absorption plate 16 is all to use SMT mount technologies
Highly-efficient processing is carried out, ensures the quality and aesthetic property of finished product.
From the point of view of the control device of function, the utility model mainly realize three phase mains input control, rectifying and wave-filtering,
Rectification and output, the argon arc welding high frequency starting the arc and high-frequency absorption are controlled, opened again for IGBT inversion controls, transformation, fast recovery diode
Acquisition, the zero load of manual electric arc welding parameter, welding current, hot start electric current, Arc and the DC argon arc welding in powered-down source and straight
Supplied gas before stream pulsed argon arc welding parameter the time, after supply gas that time, electric current are slow to be risen and ramp down time would, striking and receive arc current, electric arc
Thrust, pulse frequency and dutycycle,(Background current and valley point current)The work such as control.In the effect of control circuit and program
Under, realize the direct current of butt welding machine and the control requirement of the welding parameters of DC pulse argon arc welding and manual electric arc welding.
Operation principle of the present utility model is summarized as follows:Nominal input voltage of the present utility model is three-phase 380V, outside
It is 532V to connect power supply input voltage after over commutation, and this voltage directly to electrochemical capacitor if charging, it may appear that bigger
Current spike, to avoid current spike from impacting electrochemical capacitor and circuit, so the processing side of the utility model welding machine
Formula is increase soft starting circuit, and the partial circuit is mainly by electrochemical capacitor C1, diode D1 ~ D2, resistance R1 ~ R2, voltage-stabiliser tube ZD1
~ ZD2, relay J21 ~ J23, PTC resistor RT1 ~ RT2 compositions.Charged in the welding machine start starting stage to main circuit electrochemical capacitor
When be loop by PTC, become big characteristic as temperature raises using PTC resistor value, suppress electrochemical capacitor charging current
Peak value, after the VCC transmitted on drive connection line DRV is charged to C1 electric capacity, when reaching breakdown ZD1 current potential,
Metal-oxide-semiconductor Q14C, E both ends turn on, so that relay coil obtains electric, the normally opened contact of relay closure, are formed with PTC branch roads
Form in parallel, according to shunt resistance rule, main circuit current is by the loop of relay contact to the electrolysis electricity on main circuit
Appearance is charged, and machine enters normal mode of operation.Main circuit electrochemical capacitor is increased by the way of three groups of parallel connections of connecting two-by-two
Big pressure-resistant and flow-resistant capacity, when series capacitance, it is possible to occur in which electric capacity both ends if dealt with improperly
Magnitude of voltage exceedes that its is pressure-resistant, the voltage very little that another electric capacity both ends is got this occurrence of.In the utility model
Welding machine then using an identical resistance on the electric capacity both ends of two series connection are in parallel respectively, ensures electricity by the partial pressure of resistance
The voltage at electric capacity both ends is solved in its normal range of operation.Direct current after external power supply rectification supplies three-phase electricity source plate simultaneously
21, the low tensions such as+24V, -15V ,+15V of other circuits needs are provided by switch transformer and its peripheral electron component
Source, mainboard, main transformer primary current detection Hall current sensor, main transformer, fast recovery output cowling panel, temperature-sensitive electricity
Resistance, inductance, high-frequency arc strike coil, high frequency run-on tab, high-frequency absorption plate etc. form inversion major loop of the present utility model.Its is specific
Implementation is as follows:By single tube IGBT module in the case where being amplified the control of PWM ripples of processing through overdrive circuit, high pressure
DC conversion is the medium frequency alternating current for reaching tens KHz, the effect of main transformer be realize medium frequency alternating current decompression and
The purpose of secondary High-current output, fast-recovery commutation output board, then it is by the friendship of the secondary output low-voltage, high-current of main transformer
Stream electricity is converted into direct current, is filtered to obtain using inductance for the direct current after rectification and exports than shallower direct current
Stream, eventually through being connected to fast public plug in the both positive and negative polarity Europe of welding machine.
Fig. 6 is rectifying output circuit schematic diagram of the present utility model, and access in parallel is led respectively by T-A and T-A1, T-B and T-B1
The secondary output of transformer.OUT1 and OUT2 is coupled in parallel to the cathode output end of welding machine.The major function of this circuit is to realize
The rectification of transformer secondary output alternating current, exchange is converted into direct current.As seen from the figure, fast recovery output cowling panel is extensive soon by 4 groups
Multiple diode (led) module composition, each group is equipped with RC series connection resistance capaciting absorpting circuits, amounts to 8 diode groups(STTH60P03SW)
Module, each STTH60P03SW inside modules are formed by two identical fast recovery diodes are in parallel, in order to
Increase its rated current for allowing to pass through.The main effect played in this circuit arrangement of presence of RC series connection resistance capaciting absorpting circuits is
The peak voltage of fast recovery diode conducting moment is reduced, prevents too high peak voltage from causing fast recovery diode that event occurs
Barrier, resistance capaciting absorpting circuit is one of important measure of welding machine guaranteed reliability.For such as being served as using fast recovery diode
For the electric welding machine of secondary rectifying device, for the smaller machine of rated current, single tube can be used to recover two poles soon
Pipe realizes the purpose of rectification, if the machine of high current, if this welding machine rated current is 400A, can use high current grade
's(Such as 60A)Fast recovery diode module realize the purpose of rectification.
Fig. 7 is hf arc starting circuit schematic diagram of the present utility model, and hf arc starting circuit is mainly used for realizing argon arc welding
When the contactless striking of high frequency and design.Under manual electric arc welding pattern, the effect of control circuit is will not to form high frequency
Striking, high pressure is needed during the argon arc welding starting the arc, in order to produce high pressure on the basis of manual electric arc welding and be transported to output
In loop, design and employ circuit shown in Fig. 7.As shown in Figure 7, hf arc starting circuit is mainly by U2 (UC3845), field-effect
Pipe T3 (IRF640N), U4(CJ78L15), high-frequency step-up transformer T4, during spark amplifier and some resistance and electric capacity etc.
Composition.Wherein two cores insert the high-frequency inductor 18 that shell J5 is connected to welding machine output main circuit, and three cores are inserted shell J7 and are connected on control panel,
When welding machine selects argon arc welding pattern(Including DC argon arc welding and DC pulse argon arc welding)When, and when arc welding gun switch closes,
When detecting arc welding gun switch closure signal according to single-chip microcomputer, 1,3 pin that three cores on high frequency run-on tab 22 insert shell J 5 are led
It is logical, it is provided simultaneously with 28V voltages.Wherein 3 pin voltage signals pass through three-terminal voltage-stabilizing chip U3(CJ78L15)U1 is provided(UC3845)'s
Operating voltage, 1 pin voltage signal and U2(UC3845)A reference source compare so that U2(UC3845)6 pin output voltage signals
Turn on FET T3 (IRF640N), high-frequency step-up transformer T4 primary sides have electric current to flow through, work as U2(UC3845)3 pin
The voltage signal and U2 of receiving(UC3845)2 pin Setting signals it is identical when, U2(UC3845)Shut-off, striking terminate.Work as spark
After the voltage at amplifier both ends reaches its breakdown the air gap, electric capacity C8, C9 can export the high-frequency inductor 18 of major loop with welding machine
Vibration is formed, after the boosting twice by the high frequency transformer on high frequency run-on tab 22 and high-frequency inductor, argon can be caused
Several millimeters of the air gap in arc-welding welding gun between tungsten electrode and workpiece, so as to;Ignite welding arc immediately, realizes high-frequency arc strike
Welding.This part is the operation principle of the hf arc starting circuit of the utility model welding machine.
The high frequency of the utility model welding machine receives arc circuit, mainly by 1 piezo-resistance, 4 electric capacity, 1 resistance and one
Diode forms.OUT+ and OUT- passes through fast work socket in the both positive and negative polarity Europe of screw connection to output respectively.
IGBT inversion and its drive control circuit theory diagrams of Fig. 3 ~ 4 for the utility model welding machine, TR2 are driving transformation
Device, there are a primary output and 4 secondary outputs.Primary output is by control chip on board U9(UC3846)The PWM ripples provided
Signal, signal are to insert shell by seven cores to transmit, and the push-pull circuit formed by two groups of triodes is linked into driving transformation
Device TR2 primary, driving transformer TR2 secondary with devices such as diode, voltage-stabiliser tube, resistance, electric capacity by being cooperatively configured
IGBT 4 groups of drive control circuits, every group includes two-way identical drive signal, driving transformer TR2 3,4 taps and 5,6
The drive signal of tap is synchronous, and the drive signal of two further pairs tap is identical, and this two groups of drive signals are phases
It is anti-, in control process this two groups of drive signals in the presence of a dead time.Made in the design of the utility model welding machine
Inversion device is single tube IGBT(STGW40H120DF2)It is voltage-type device, but due to the presence of grid capacitance, therefore need
Want certain driving power.The driving force of simple UC3846 output PWM ripples insufficient for IGBT can normal work,
So need IGBT drive circuit to be amplified its driving force, and 8 of the secondary output end use in driving transformer TR2
Road drive signal rather than 4 road drive signal the reason for be also increase IGBT driving reliability.
Figure 11 is control panel circuit of the present utility model, and digital DC argon arc welding front panel circuitry part is by U25
(TM1629B) numeral method chip, common cathode 38 segment numeral pipes U4 and U5, dial-up dish J9, diode D20 ~ D31, luminous
Diode (LED) 27, LED53 and LED60 ~ LED25, resistance R46 ~ R47 and R59 ~ R61, electric capacity C10, button SW4 ~ SW6, rotation
The elements such as encoder U14 form.It is to pass through J9 between the digital DC argon arc welding front panel and control panel(10 cores insert shell)Enter
The transmission of row information.The voltage of digital DC argon arc welding front panel work is provided by the 5 of J9,6,8 pin.The charactron and hair
The position of optical diode selects signal to be provided by U25 (TM1629B) 1,2,4,5,31,32 pin, when to signal be low potential when its
Corresponding charactron is in the state that can be switched on, charactron or a series of light emitting diodes of being controlled respectively to signal,
This control mode is more conventional, as long as the reader for having certain hardware programming ability can know control from circuit diagram
Mode, so not repeating one by one herein, refer to figure numbers DC argon arc welding front panel circuitry part.The digital DC argon
Arc-welding front panel is on some other machine of our company and general, includes the weldering of some same types of different rated current
Machine, the J9(Dial-up dish)Be exactly by way of gating, in a program discriminating digit DC argon arc welding front panel before this pair
The size for the load current value answered, according to J9(Dial-up dish)Front three binary combination respectively can be by digital DC argon arc welding
The load current value of front panel is set to 160A, 180A, 200A, 250A, 315A, 400A, its corresponding binary number be 000,
001、010、011、100、101.The digital DC argon arc welding operation of front panel mode has specifically on the facial mask of front panel
Mark, the button SW4 ~ SW6 is that facial mask is marked with the button of hand-type image, is respectively intended to control the type of cooling of welding machine
Selection, welding function selection and welding machine way choice;3, the left side indicator lamp existed side by side of facial mask is the digital direct
Argon arc welding front panel light emitting diode LED83 ~ LED85 is flowed, the state that manual welding is switched in welding function selection is strobed, its
Welder is correspond to respectively to indicate in the regulation of welding parameter hot start, welding current, Arc under carrying out manual welding pattern
Lamp;12 indicator lamps that facial mask middle body is described with graphic structure are digital DC argon arc welding front panel light-emitting diodes
Pipe LED68 ~ LED79, it is strobed when welding function selection is switched to argon arc welding, and the welding manner welded regarding length
Selection is different, and its light emitting diode gated is also different, is specially under argon arc welding function selection state and switches to
The LED 53, LED27 and LED60 ~ LED67 are all gated when under 4T bond patterns, and it adjusts argon arc in welder
The different phase of the welding parameter of weldering, which is lighted, plays indicative function, corresponds to initial current, slow rise time, peak point current, base respectively
Value electric current, ramp down time would, it is preceding supply gas, after supply gas, the unlatching of no pulse, pulse mode, dutycycle, pulse frequency, receive arc current, its
Middle background current, dutycycle, pulse frequency adjust parameter regulation of being only allowed for access under strobe pulse pattern opening
State, i.e., under the pattern of selection no pulse, after peak point current parameter regulation terminates, the setting of ramp down time would is entered,
Argon arc welding is switched to 80 ~ LED82 of LED when under 2T bond patterns and gated, and it adjusts the welding of argon arc welding in welder
The different phase of parameter, which is lighted, plays indicative function, corresponds to slow rise time, peak point current, background current, ramp down time would, preceding respectively
Supply gas, after supply gas, the unlatching of no pulse, pulse mode, dutycycle, pulse frequency.Set to each specific welding parameter
U14 is to rely on when putting(Encoder)、U25(TM1629B)And program Collaborative Control, embodiment is to lead to
The mode of procedure stipulation parameter values increase and decrease is crossed, rotary encoder knob, E_A1, E_A2 on encoder are detected by TM1629B
The similarities and differences of signal weld subtracting and increasing for each parameter setting to realize.
Accompanying drawing 9 be the utility model welding machine auxiliary power circuit schematic diagram, U5(UC3842)、T5(Switching Power Supply transformation
Device)And its many electronic devices of periphery constitute+24V ,+15V, -15V power circuits, the normal work of the pcb board of correlation is supplied
Make.The three-phase 220V external power supplys power supply that the utility model welding machine uses, in order to ensure that external power supply is correct, so auxiliary
Help in power circuit increase external input power whether the inspection circuit of phase shortage, the circuit part is mainly by 3 EL817
(optocoupler), 2 2N7002K (metal-oxide-semiconductor), 1 piezo-resistance, 1 5.1V voltage-stabiliser tube, 2 1N4007 diodes, 2 electric capacity and
10 resistance composition, embodiment are that what the cores of J37 tri- inserted shell connection is outside input three-phase 380V power supplys, when not sending out
During raw phase shortage phenomenon, two optocoupler conductings of U15 and U16, metal-oxide-semiconductor T6 gate voltages are dragged down, T6 cut-offs, metal-oxide-semiconductor T7 gate pole quilts
Plus 15V high level, promote metal-oxide-semiconductor T7 to turn on, optocoupler U10 1 pin current potential is dragged down, optocoupler U10 is not turned on, i.e.,
U10 3,4 pin are not turned on, and in the event of phase shortage phenomenon, then two optocouplers of U15, U16 can be at least not turned in the presence of a hook
Phenomenon so that metal-oxide-semiconductor T6 gate poles are coupled with to 15V high level, promote metal-oxide-semiconductor T6 to turn on, by metal-oxide-semiconductor T7 gate voltages
Drag down, T7 cut-offs, optocoupler U10 1 pin is coupled with 15V high level, promotes optocoupler U10 to turn on, i.e., the 3 of U10,4 pin are led
It is logical, shell is inserted by the core black of QX two and feeds back both different signals to check whether input power occurs phase shortage phenomenon.Outside
Power supply is connect on the basis of three phase mains, to prevent situations such as big ups and downs of artificial wrong voltage and line voltage from occurring
Under, electronic component causes to damage phenomenon, the utility model welding machine accessory power supply plate portion in external power supply overtension butt welding machine
Divide one detection of increase whether too high via the DC voltage after three-phase commutation bridge, too high, the circuit protected.It is specific real
Existing mode is as follows:When VIN inputs are too high, the voltage that R74 divides is enough to puncture voltage-stabiliser tube Z2, triode Q5 B, E both ends shape
Into pressure difference, promote Q5 to turn on, UC3842 1 pin signal is dragged down, realizes over-voltage protecting function.
Fig. 8 ~ 10 be the utility model welding machine control panel circuit theory diagrams, control system of the present utility model mainly with
Single-chip microcomputer is to realize manual electric arc welding, DC argon arc welding and straight under control of the core by hardware control circuit and software program
Flow the corresponding function of pulsed argon arc welding.Some interfaces of single-chip microcomputer are connected to many control circuits.Such as:1)Eight cores are inserted shell J6 and connected
Then three core aviation sockets 12 of wired foot-operated aviation plug connection on front panel connect with argon-arc welding gun switch aviation plug
Two core aviation sockets 7, can know whether argon-arc welding gun connects by the pin current potential of single-chip microcomputer Scanning Detction single-chip microcomputer 26, detect
27 pin current potentials can know whether wired ride connects, and detection 46 pin current potentials of detection can know whether arc welding gun switch is pressed, when
26th, 27 pin detect represents to have connected during high potential, otherwise represents not connected.The pin of single-chip microcomputer 44,23,24 is used for detecting UP/
The regulation of electric current is given on DOWM welding guns;2)8 cores are inserted to be connected inside shell with single-chip microcomputer, and outside is connected with a wireless module, is
Electric welding machine realizes that straighforward operation provides control device;3)OT1, OT2 are connected on the radiator where major power device IGBT,
Detection radiator temperature feedback signal is connected to the 5 of single-chip microcomputer, 39 pin.When temperature is not above safety value, OT1, OT2 signal
All it is high level, after having a temperature to exceed safety value in both this, the OT signals of feedback will become low level, monolithic
After machine examination measures this low level, UC3846 chips will be controlled, are at off state, when temperature drops to setting value
Afterwards, welding machine can continue to output electric current, so be achieved that the Thermal protection of welding machine;4)Optocoupler, triode and some electric capacity,
Resistance forms high-frequency signal given circuit, and inserting shell by red three cores is connected on high frequency run-on tab, when in argon arc welding welding mould
Under formula, after pressing arc welding gun switch, single-chip microcomputer detects that this signal that welding gun is pressed will send the signal for beating high frequency, specifically
The pin of single-chip microcomputer 8 output high level is shown as, turns on optocoupler, three cores are inserted into the pin current potential of shell 1 drags down;5)Optocoupler U25, metal-oxide-semiconductor T6,
Diode and some resistance, electric capacity composition solenoid valve control circuit, the break-make that shell controls magnetic valve is inserted by blue two cores, when
Under argon arc welding bond pattern, determined according to the setting of welding parameters before welding, before welding and front and rear at the end of welding sent
The setting of gas time is controlled the break-make of its air valve by single-chip microcomputer again, is embodied in and is changed 6 pin output current potential by single-chip microcomputer,
To control optocoupler U25 break-make, and then metal-oxide-semiconductor T6 conducting situation is controlled, when metal-oxide-semiconductor T6 is turned on, magnetic valve normal work,
Realize that welding gun is supplied gas function;5)Optocoupler U26, metal-oxide-semiconductor T7, diode and some resistance, capacitance group into draught fan control circuit, this
Utility model using single-chip microcomputer control blower fan by the way of, realize the setting of intelligent blower, its realization rate be under no-load condition,
High level signal is provided by the pin of single-chip microcomputer 9, is optocoupler U26 conductings, drags down metal-oxide-semiconductor T7 gate electrode drive signals, stall blower fan,
The output situation for the different control fan powers of state being presently in by detecting welding machine, realizes energy-efficient intelligent blower
Set;6)Optocoupler U27, metal-oxide-semiconductor T8, diode and some resistance, electric capacity composition water tank control circuit, are given by the pin of single-chip microcomputer 28
Go out high level signal, be optocoupler U26 conductings, drag down metal-oxide-semiconductor T8 gate electrode drive signals, water tank is stopped, welded by detecting
The output situation for the different control water tank power supplys of state that machine is presently in, above-mentioned function is in preceding control panel of the present utility model
And program simultaneously participate in the case of realize.
Setting signal is provided by the pin of single-chip microcomputer 31, and current feedback signal is to sample main transformer primary electrical by Hall sensor
The signal of stream, this signal are linked into the A/D thief hatch of single-chip microcomputer, and Voltage Feedback is the isolation that signal is carried out by HCNR200
Sample, and institute's detectable voltage signals are linked into the A/D thief hatch of single-chip microcomputer, give and adjusted with feedback signal via follow-up PI
Circuit passes the signal along to UC3846 5 pin in-phase input ends, and the pulsewidth of UC3846 pwm signal or duty are controlled with this
Than, and then to control the change of the output voltage of welding machine and electric current, to meet the requirement of the output characteristics under different bond patterns.
Inevitably need to beat high frequency due to welding under argon arc welding high-frequency arc strike mode, if do not handled this when
The good interference problem caused by high frequency, it is more likely that display charactron drive signal can be caused abnormal, or even lose sound
Should, to avoid the generation of this phenomenon, control panel, will after the setting of given parameters is received before the ad hoc meter of the utility model
Data transfer is to MAX3232 chips, and four cores being connected to afterwards by the slotting shell of four cores on control panel insert shell, and this four core inserts shell connection
MAX3232 chips on to control panel, the chip pass information to single-chip microcomputer, and single-chip microcomputer is when control display chip is shown
Wait and by first passing information to MAX3232, the information transfer between the two MAX3232 chips has stronger resist
Interference performance, so after this circuit design is applied, the solution and improvement that can compare are due to argon arc welding high-frequency arc strike band
The interference problem come.
All pcb boards of the utility model welding machine all complete the assembly work of surface-mounted device using advanced SMT technologies, make
Industry efficiency is improved, and error rate declines.Wherein control panel is special in order to ensure the correctness of control signal raising antijamming capability
4 laminates are not designed as.
The control process of the utility model welding machine manual electric arc welding output characteristics is summarized as follows:
After the three-phase air power switch on welding machine rear board is opened, in a short period of time, the control of welding machine each several part
Circuit, which obtains, electric enters working condition.Manual welding is selected by bond pattern button on preceding control panel, by pressing and rotating
The mode of encoder sets the parameters of manual welding bond pattern, that is, adjusts hot start size of current, welding current size
With Arc size parameter.Welding gun and workpiece are connected with welding terminal, you can into welded condition.By given
So that UC3846 exports the PWM waveform of certain dutycycle, welding machine is set to export a stable zero load before welded condition is introduced into
Voltage, after welded condition is entered, control circuit by handle receive after the signal that feeds back of Hall current sensor with to
Determine signal to be compared, error signal passes through PI(Proportional integration)The adjustment control of circuit, it is input to the drive signal production of welding machine
In raw chip UC3846, it is controlled to produce the pwm signal ripple of specific pulsewidth, this signal wave is carried out into power through overdrive circuit puts
Control single tube IGBT conducting situation after big, determine the size of welding machine output current.
The control process of the utility model welding machine DC argon arc welding output characteristics is summarized as follows:
After the three-phase air power switch on welding machine rear board is opened, in a short period of time, the control of welding machine each several part
Circuit, which obtains, electric enters working condition.Argon arc welding is selected by bond pattern button on preceding control panel, by passing through preceding chain of command
Arc welding gun switch mode of operation button selects " two steps on plate(Short weldering)" or " four steps(Long weldering)" mode of operation.Mode of operation will not
The difference of welding effect substantially is brought, the mode of operation of " short weldering ", refers to that pressing arc welding gun switch starts to weld, unclamps welding gun
Switch terminates welding, the mode of operation of " long weldering ", refers to pressing welding gun for the first time, welding machine is a kind of to be welded than relatively low electric current
Connect, after unclamping welding gun, welding enters normal welded condition, and hold mode, to welding gun is pressed for the second time, prepares to receive arc, pine
Terminate welding after snapping rifle.Press and rotary encoder by way of set every ginseng of DC argon arc welding bond pattern
Count, that is, time, the slow liter of electric current and ramp down time would, striking and receipts arc current, Arc, the pulse frequency of being supplied gas with after of being supplied gas before adjusting
Rate and dutycycle, background current and valley point current.Welding gun and workpiece are connected with welding terminal, connect tracheae, is beaten
Open gas cylinder to switch and regulate throughput, you can into welded condition.Argon arc welding zero load is in hardware limited pulse width and software limit arteries and veins
Under wide collective effect, floating voltage 0, when pressing arc welding gun switch, supplied gas before output, weld zone is protected, simultaneously
Close hardware limited pulse width and software limited pulse width so that UC3846 exports the PWM waveform of certain dutycycle, welding machine is being introduced into weldering
One stable floating voltage of state output is connect, at the same time single-chip microcomputer exports a high-frequency signal so that high-frequency arc ignition circuit
Start working, produce a high-frequency impulse, ignite welding arc, and high-frequency impulse is inhaled after striking terminates by high-frequency absorption plate electric capacity
Receive.After welded condition is entered, with giving after the signal that control circuit is fed back by handling reception Hall current sensor
Signal is compared, and error signal passes through PI(Proportional integration)The adjustment control of circuit, the drive signal for being input to welding machine produce
In chip UC3846, control it to produce the pwm signal ripple of specific pulsewidth, this signal wave is subjected to power amplification through overdrive circuit
Single tube IGBT conducting situation is controlled afterwards, determines the size of welding machine output current.The process that furtherly DC argon arc welding is realized,
During striking, it is controlled according to the size of the striking electric current of setting, after striking, electric current rises to the welding current of setting.Work as weldering
Connect current signal it is constant when, close and after reaching set-point as current detection signal increases, error signal reduces, and passes through
PI, which is adjusted, causes UC3846 output pwm pulse drive signal pulsewidth to reduce, and the output voltage of welding machine reduces.Here it is electric current to cut
Only degeneration factor, the feedback control only just played a role in the case that current feedback values are close to set-point.When given electricity
When flow valuve changes, Current cut-off negative feedback setting value is different, but control process is consistent.So in the small electricity of welding
It is formed without several negative characteristic curves, meeting the requirement that DC argon arc welding connects between stream and load current value.
The control process of the utility model welding machine DC pulse argon arc welding output characteristics is summarized as follows:
After the three-phase air power switch on welding machine rear board is opened, in a short period of time, the control of welding machine each several part
Circuit, which obtains, electric enters working condition.Argon arc welding is selected by bond pattern button on preceding control panel, by passing through preceding chain of command
Arc welding gun switch mode of operation button selects " two steps on plate(Short weldering)" or " four steps(Long weldering)" mode of operation.Mode of operation will not
The difference of welding effect substantially is brought, the mode of operation of " short weldering ", refers to that pressing arc welding gun switch starts to weld, unclamps welding gun
Switch terminates welding, the mode of operation of " long weldering ", refers to pressing welding gun for the first time, welding machine is a kind of to be welded than relatively low electric current
Connect, after unclamping welding gun, welding enters normal welded condition, and hold mode, to welding gun is pressed for the second time, prepares to receive arc, pine
Terminate welding after snapping rifle.Press and rotary encoder by way of set every ginseng of DC argon arc welding bond pattern
Count, that is, time, the slow liter of electric current and ramp down time would, striking and receipts arc current, Arc, the pulse frequency of being supplied gas with after of being supplied gas before adjusting
Rate and dutycycle, background current and valley point current.Welding gun and workpiece are connected with welding terminal, connect tracheae, is beaten
Open gas cylinder to switch and regulate throughput, you can into welded condition.Argon arc welding zero load is in hardware limited pulse width and software limit arteries and veins
Under wide collective effect, floating voltage 0, when pressing arc welding gun switch, supplied gas before output, weld zone is protected, simultaneously
Close hardware limited pulse width and software limited pulse width so that UC3846 exports the PWM waveform of certain dutycycle, welding machine is being introduced into weldering
One stable floating voltage of state output is connect, at the same time single-chip microcomputer exports a high-frequency signal so that high-frequency arc ignition circuit
Start working, produce a high-frequency impulse, ignite welding arc, and high-frequency impulse is inhaled after striking terminates by high-frequency absorption plate electric capacity
Receive.After welded condition is entered, with giving after the signal that control circuit is fed back by handling reception Hall current sensor
Signal is compared, and error signal passes through PI(Proportional integration)The adjustment control of circuit, the drive signal for being input to welding machine produce
In chip UC3846, control it to produce the pwm signal ripple of specific pulsewidth, this signal wave is subjected to power amplification through overdrive circuit
Single tube IGBT conducting situation is controlled afterwards, determines the size of welding machine output current.The output characteristics of welding machine is set to meet DC pulse
The requirement of argon arc welding welding.Further illustrate the process that pulse is realized, the substantially control in above-mentioned DC pulse argon arc welding
On the basis of, increase peak point current controls with background current in welding process.Specific manifestation of pulse mode when welding
To carry out saltus step between set peak point current and background current during welding current, the rule of this saltus step is to pass through butt welding
Connect what pulse frequency and pulse width in parameter determined, at the end of welding according to welding parameter receive arc current, ramp down time would and
The time is supplied gas afterwards to realize the process of welding.
Above is control process explanation when each PCB part of the utility model welding machine works.The utility model
Give structural representation and schematic diagram design and the mode of connection of the 1 ~ accompanying drawing of accompanying drawing 12 on the utility model welding machine
The output characteristics control of the manual electric arc welding of welding machine, DC argon arc welding and DC pulse argon arc welding is not only realized, it is designed
Control circuit and its connected mode are tested for a long time by market, the design of the cooling air channel of welding machine, for argon arc
Influence design anti-jamming circuit during weldering during high-frequency arc strike to numeral method, pcb board is using ripe SMT technologies processing life
Production, all it is to make the utility model welding machine product that there is the basic reason place of the advantage such as premium properties, rational in infrastructure, and meets
The important leverage that product is efficient, reliably produces.The content of the utility model patent application protection is that this welding machine of protection
Structure and circuit design.
Claims (9)
1. a kind of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine, including cabinet, mainboard, control panel, it is characterised in that:
Cabinet is by bottom plate(35), front panel(11), rear board(34)And case(26)Composition, case(26)Top be provided with handle(1),
Rear board(34)The latter half is embedded with blower fan(33), blower fan(33)Front be provided with blower fan guard(32), rear board(34)On
Half part is provided with water supply connector(31), inlet suction port(30), fixed mount(28), electric source connecting box(27), fixed mount(28)It is interior solid
Determine having air switch(29), bottom plate(35)The base angle of lower section four is respectively fixed with under-chassis(36), bottom plate(35)Top is provided with mainboard
(23), mainboard(23)Side be provided with transformer(37), inductance(15), transformer(37)With inductance(15)Between be provided with high frequency inhale
Receive plate(16), inductance(15)Opposite side be provided with pressure switch fixed mount(14), inductance(15)Top be provided with three-way connection
(17), three-way connection(17)Top be connected with high-frequency inductor(18), high-frequency inductor(18)Side be provided with current sensor
(19), high-frequency inductor(18)Opposite side be provided with connecting copper bar(13), mainboard(23), current sensor(19), high-frequency inductor
(18), connecting copper bar(13)Top be equipped with median septum(25), median septum(25)Top be provided with protective ring(20), three-phase it is whole
Flow bridge(24), high frequency run-on tab(22), three phase mains(21), control panel(2)And magnetic valve(3), median septum(25)Front set
There is control panel(4), front panel(11)On be embedded with three core aviation sockets(12), water route out splice going splice(10), both positive and negative polarity output
Joint(9), preceding defeated air outlet adapter(8), two core aviation sockets(7), keyswitch(5), knob(6), three core aviation sockets(12)、
Water route out splice going splice(10), both positive and negative polarity out splice going splice(9), preceding defeated air outlet adapter(8), two core aviation sockets(7), keyswitch
(5), knob(6)Run through front panel(11)With control panel(4)It is connected.
A kind of 2. monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 1, it is characterised in that:Institute
State mainboard(23)Recover to export cowling panel by fast(23-1), single tube IGBT module(23-9), radiator, fast recovery diode(23-
6), IGBT inversion plates(23-5), supporting plate(23-4)Composition, supporting plate(23-4)Side be provided with fast recovery diode(23-
6), fast recovery diode(23-6)It is sticked in radiator one(23-2)Top, radiator one(23-2)Side and supporting plate
(23-4)It is connected, radiator one(23-2)Opposite side recover to export cowling panel with fast(23-1)It is connected, supporting plate(23-4)'s
Opposite side and radiator two(23-3)Side be connected, radiator two(23-3)It is provided with single tube IGBT module(23-9), temperature-sensitive
Resistance(23-7), collets(23-8), radiator two(23-3)Opposite side and IGBT inversion plates(23-5)It is connected.
3. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine, including governor circuit, IGBT inverter circuits,
IGBT drive controls circuit, rectifying output circuit, high frequency striking current, control panel circuit and auxiliary power circuit, its feature exist
In:The governor circuit is as follows:380V power supplys are connected with three-phase air switch K side, three-phase air switch K opposite side point
For two-way, respectively with three phase mains(21)Side, three-phase commutation bridge(24)It is connected, three phase mains(21)Opposite side and control
Plate(2)Side be connected, three-phase commutation bridge(24)With filter circuit(A), IGBT inverter circuits(B)Mutually and even, IGBT inversions
Circuit(B)With driving plate(38)Side be connected, driving plate(38)Opposite side and control panel(2)Side be connected, control panel
(2)Also with rectifying output circuit(D), hf arc starting circuit(C), auxiliary power circuit(E)It is connected.
4. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:The IGBT inverter circuits(B)It is as follows:No. 1 port of PWR1 ports is divided into Shi Yilu, respectively with IGBT pipes T16 collection
Electric end, IGBT pipes T11 current collection end, IGBT pipes T13 current collection end, IGBT pipes T12 current collection end, electric capacity C56 one end, electric capacity
C9 one end, resistance R93 one end, electric capacity C15 one end, thermistor RT4 one end, relay J25 No. 4 port phases
Even, the thermistor RT4 other end is divided into two-way, is connected respectively with relay J25 No. 3 ports, DC+IN1 ports, electric capacity
The C15 other end is divided into nine tunnels, respectively one end with electric capacity C3, the resistance R93 other end, resistance R95 one end, electric capacity C16
The other end, electric capacity C13 one end, the electric capacity C9 other end, electric capacity C12 one end, the electric capacity C56 other end, electric capacity C57
One end is connected, and IGBT pipes T12 transmitting terminal is divided into four tunnels, respectively the current collection end with IGBT pipes T10, IGBT pipes T13 transmitting terminal,
IGBT pipes T14 current collection end, OUTA1 ports is connected, and IGBT pipes T11 transmitting terminal is divided into four tunnels, respectively with IGBT pipes T15 collection
Electric end, IGBT pipes T16 transmitting terminal, IGBT pipes T17 current collection end, transformer T18 No. 1 port are connected, and the 2 of transformer T18
Number port is connected with OUTB1 ports, and transformer T18 No. 3 ports are connected with CT-B ports, transformer T18 No. 4 ports with
CT-A ports are connected, and PWR1 No. 2 ports are divided into ten tunnels, respectively the transmitting terminal with IGBT pipes T17, IGBT pipes T15 transmitting terminal,
IGBT pipes T14 transmitting terminal, IGBT pipes T10 transmitting terminal, the electric capacity C57 other end, the electric capacity C12 other end, electric capacity C13
The other end, the resistance R95 other end, the electric capacity C3 other end, DC-IN1 ports are connected, IGBT pipes T17 base stage and G4B ports
It is connected, IGBT pipes T16 base stage is connected with G2B ports, and IGBT pipes T15 base stage is connected with G4A ports, IGBT pipes T14 base
Pole is connected with G3B ports, and IGBT pipes T13 base stage is connected with G1B ports, and IGBT pipes T12 base stage is connected with G1A ports,
IGBT pipes T11 base stage is connected with G2A ports, and IGBT pipes T10 base stage is connected with G3A ports, No. 1 of the relay J25
Port is divided into three tunnels, and one end with diode D7, diode D9 one end, triode Q19 colelctor electrode are connected respectively, diode
The D9 other end is connected with voltage-regulator diode ZD3 one end, and triode Q19 base stage is connected with voltage-regulator diode ZD4 one end,
The voltage-regulator diode ZD4 other end is divided into two-way, and the other end with voltage-regulator diode ZD3, resistance R4 one end are connected respectively, and three
Pole pipe Q19 emitter stage is connected with electric capacity C14 one end, and the electric capacity C14 other end is divided into two-way, another with resistance R4 respectively
End, resistance R3 one end are connected, and the resistance R3 other end is divided into two-way, respectively one end with diode D7, the 2 of relay J25
Number port is connected.
5. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:The IGBT drive controls circuit is as follows:DRV1 No. 1 port is connected with VCC ports, DRV1 No. 2 ports ground connection,
DRV1 No. 3 ports are connected with-VCC ports, and DRV1 No. 4 ports are divided into four tunnels for PWM-A ports, respectively with electric capacity C58's
One end, resistance R100 one end, electric capacity C46 one end, resistance R78 one end are connected, and the resistance R78 other end is divided into two-way,
The other end with electric capacity C46, voltage-regulator diode Z45 one end are connected respectively, voltage-regulator diode the Z45 other end and triode
Q15 base stage is connected, and triode Q15 transmitting terminal is divided into two-way, and the transmitting terminal with VCC ports, triode Q16 is connected respectively,
Triode Q15 colelctor electrode is connected with resistance R77 one end, and the resistance R77 other end is divided into two-way, respectively with triode Q17
Colelctor electrode, transformer TR2 No. 1 port be connected, triode Q17 transmitting terminal ground connection, triode Q17 base stage and voltage stabilizing two
Pole pipe Z46 one end is connected, and the voltage-regulator diode Z46 other end is divided into two-way, respectively the other end with resistance R100, electric capacity
The C58 other end is connected, DRV1 No. 5 ports are divided into 4 tunnels for PWM-B ports, respectively one end with resistance R79, electric capacity C51
One end, resistance R75 one end, electric capacity C52 one end are connected, and the resistance R79 other end is divided into two-way, respectively with electric capacity C51's
The other end, voltage-regulator diode Z35 one end are connected, and the voltage-regulator diode Z35 other end is connected with triode Q16 base stage, and three
Pole pipe Q16 colelctor electrode is connected with resistance R76 one end, and the resistance R76 other end is divided into two-way, respectively with triode Q18's
Colelctor electrode, transformer TR2 No. 2 ports are connected, triode Q18 grounded emitter, triode Q18 base stage and the pole of voltage stabilizing two
Pipe Z36 one end is connected, the voltage-regulator diode Z36 other end is divided into two-way, respectively the other end with resistance R75, electric capacity C52
The other end is connected, and transformer TR2 No. 3 ports are divided into five tunnels, respectively the colelctor electrode with triode Q9, resistance R90 one end, steady
Pressure diode Z49 one end, resistance R56 one end, voltage-regulator diode Z38 one end is connected, the voltage-regulator diode Z38 other end
It is divided into two-way, the other end with resistance R56, voltage-regulator diode Z37 one end are connected respectively, the voltage-regulator diode Z37 other end
It is connected with resistance R55 one end, the resistance R55 other end is divided into three tunnels, respectively one end with resistance R80, the one of electric capacity C25
End, voltage-regulator diode Z47 one end are connected, and the resistance R80 other end is connected with voltage-regulator diode Z48 one end, the pole of voltage stabilizing two
The pipe Z48 other end is divided into two-way, and the other end with resistance R90, the voltage-regulator diode Z49 other end are connected respectively, voltage stabilizing two
The pole pipe Z47 other end is divided into three tunnels, respectively the other end with electric capacity C25, triode Q9 emitter stage, the one of diode D11
End is connected, and triode Q9 base stage is divided into two-way, and one end with diode D16, resistance R88 one end are connected respectively, diode
The D11 other end is divided into three tunnels, respectively the other end with diode D16, the resistance R88 other end, transformer TR2 No. 4 ends
Mouth is connected, and transformer TR2 No. 5 ports are divided into three tunnels, respectively one end with diode D19, diode D20 one end, resistance
R98 one end is connected, and the diode D20 other end is divided into two-way, respectively the other end with resistance R98, triode Q21 base stage
It is connected, the diode D19 other end is divided into three tunnels, respectively the emitter stage with triode Q21, electric capacity C27 one end, the pole of voltage stabilizing two
Pipe Z53 one end is connected, the voltage-regulator diode Z53 other end is divided into three tunnels, respectively the other end with electric capacity C27, resistance R99
One end, resistance R63 one end are connected, and the resistance R99 other end is connected with voltage-regulator diode Z54 one end, voltage-regulator diode Z54
The other end be divided into two-way, one end with resistance R101 one end, voltage-regulator diode Z55 is connected respectively, the resistance R63 other end with
Voltage-regulator diode Z41 one end is connected, and the voltage-regulator diode Z41 other end is divided into two-way, respectively one end with resistance R64, steady
Pressure diode Z42 one end is connected, and the voltage-regulator diode Z42 other end is divided into five tunnels, respectively the other end with resistance R64, steady
The pressure diode Z55 other end, the resistance R101 other end, triode Q21 colelctor electrode, transformer TR2 No. 6 port phases
Even, transformer TR2 No. 7 ports are divided into five tunnels, respectively the colelctor electrode with triode Q20, resistance R97 one end, the pole of voltage stabilizing two
Pipe Z52 one end, resistance R60 one end, voltage-regulator diode Z40 one end are connected, and the voltage-regulator diode Z40 other end is divided into two
Road, respectively the other end with resistance R60, voltage-regulator diode Z39 one end be connected, voltage-regulator diode the Z39 other end and resistance
R59 one end is connected, and the resistance R59 other end is divided into three tunnels, respectively one end with resistance R96, electric capacity C26 one end, voltage stabilizing
Diode Z50 one end is connected, and the resistance R96 other end is connected with voltage-regulator diode Z51 one end, voltage-regulator diode Z51's
The other end is divided into two-way, and the other end with resistance R97, the voltage-regulator diode Z52 other end are connected respectively, voltage-regulator diode Z50
The other end be divided into three tunnels, the other end with electric capacity C26, triode Q20 emitter stage, diode D17 one end are connected respectively,
Triode Q20 base stage is divided into two-way, and one end with diode D18, resistance R91 one end are connected respectively, and diode D17's is another
One end is divided into three tunnels, and the other end with diode D18, the resistance R91 other end, transformer TR2 No. 8 ports are connected respectively,
Transformer TR2 No. 9 ports are divided into three tunnels, respectively one end with diode D14, diode D15 one end, the one of resistance R50
End is connected, and the diode D15 other end is divided into two-way, and the other end with resistance R50, triode Q8 base stage are connected respectively, and two
The pole pipe D14 other end is divided into three tunnels, respectively the emitter stage with triode Q8, electric capacity C24 one end, voltage-regulator diode Z32
One end is connected, and the voltage-regulator diode Z32 other end is divided into three tunnels, respectively the other end with electric capacity C24, resistance R51 one end, electricity
Resistance R65 one end is connected, and the resistance R51 other end is connected with voltage-regulator diode Z33 one end, and voltage-regulator diode Z33's is another
End is divided into two-way, and one end with resistance R52 one end, voltage-regulator diode Z34 is connected respectively, resistance the R65 other end and voltage stabilizing two
Pole pipe Z43 one end is connected, and the voltage-regulator diode Z43 other end is divided into two-way, respectively one end with resistance R87, the pole of voltage stabilizing two
Pipe Z44 one end is connected, and the voltage-regulator diode Z44 other end is divided into five tunnels, respectively the other end with resistance R87, the pole of voltage stabilizing two
The pipe Z34 other end, the resistance R52 other end, triode Q8 colelctor electrode, transformer TR2 No. 10 ports are connected.
6. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:Described rectifying output circuit is as follows:Transformer T1 No. 3 ports are divided into five tunnels, respectively one end with resistance R1, two poles
Pipe D4 one end, diode D4 ' one end, diode D3 one end, diode D3 ' one end are connected, the resistance R1 other end
It is connected with resistance R2 one end, the resistance R2 other end is connected with electric capacity C14 one end, and the electric capacity C14 other end is divided into 16
Road, respectively the other end with diode D4, the diode D4 ' other end, the diode D3 other end, diode D3 ' it is another
End, electric capacity C15 one end, diode D2 one end, diode D2 ' one end, OUT1 ports, diode D1 one end, two poles
Pipe D1 ' one end, diode D8 one end, diode D8 ' one end, diode D7 one end, diode D7 ' one end,
OUT2 ports, diode D6 one end, diode D6 ' one end, diode D5 one end, diode D5 ' one end, electric capacity
C17 one end, electric capacity C13 one end is connected, and the electric capacity C13 other end is connected with J2, and the electric capacity C17 other end is with resistance R8's
One end is connected, and the resistance R8 other end is connected with resistance R7 one end, and the resistance R7 other end is divided into five tunnels, respectively with diode
The D6 other end, the diode D6 ' other end, the diode D5 other end, the diode D5 ' other end, No. 8 of transformer T1
Port is connected, and transformer T1 No. 5 ports are divided into five tunnels, respectively the other end with diode D7, diode D7 ' the other end,
The diode D8 other end, the diode D8 ' other end, resistance R5 one end are connected, and the resistance R5 other end is with resistance R6's
One end is connected, and the resistance R6 other end is connected with the electric capacity C16 other end, and transformer T1 No. 6 ports are divided into five tunnels, respectively with
The diode D2 other end, the diode D2 ' other end, the diode D1 other end, the diode D1 ' other end, resistance R3
One end, the resistance R3 other end be connected with resistance R4 one end, the resistance R4 other end with electric capacity C15 one end, electric capacity C13
The other end with support chip J2 be connected.
7. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:The hf arc starting circuit is as follows:Chip U2 VREF ports are divided into two-way, respectively one end with resistance R11, resistance R4
One end be connected, the resistance R11 other end is divided into two-way, respectively the VFB ports with chip U2, support chip J5 No. 1 port
It is connected, support chip J5 No. 2 ports ground connection, support chip J5 No. 3 ports are connected with electric capacity C14 one end, electric capacity C14's
The other end is grounded, and chip U2 VCC ports are connected with chip U4 VOUT ports, chip U4 GND ports ground connection, chip U4's
VIN ports are connected with 28V power supplys, and chip U2 GND ports ground connection, chip U2 OUT terminal mouth is connected with resistance R2 one end, electricity
The resistance R2 other end is divided into two-way, and one end with resistance R17, FET T3 gate pole are connected respectively, the resistance R17 other end
Ground connection, FET T3 drain electrode are connected with transformer T4 No. 1 port, transformer T4 No. 2 ports and 28V power supply phases
Even, transformer T4 No. 3 ports are divided into two-way, and No. 2 ports with G2 ports, electric capacity C15 one end are connected respectively, electric capacity C15
The other end with supporting chip J7 No. 1 port to be connected, support chip J7 No. 2 ports are divided into two-way, respectively with the 1 of G2 ports
Number port, transformer T4 HV ports are connected, and FET T3 source electrode is divided into two-way, respectively one end with resistance R18, resistance
R16 one end is connected, and resistance R18 other end ground connection, the resistance R16 other end is connected with chip U2 ISENSE ports, electricity
The resistance R4 other end is connected with chip U2 RT/CT ports.
8. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:The control panel circuit is as follows:Peripheral interface J28 No. 1 port is R_LINK ports, is divided into two-way, respectively with electric capacity
C135 one end, resistance R154 one end is connected, and No. 2 ports of the peripheral interface J28 are P_LINK ports, are divided into two-way,
One end with electric capacity C136, resistance R156 one end are connected respectively, and No. 3 ports of the peripheral interface J28 are KEY1 ports, with
Electric capacity C137 one end is connected, and peripheral interface J28 No. 4 ports are 24VP ports, are divided into two-way, respectively with the one of resistance R155
End, electric capacity C139 one end are connected, and peripheral interface J28 No. 5 ports are GND_SIGNAL ports, one end phase with electric capacity C138
Even, peripheral interface J28 No. 6 ports are Remote_POT ports, are connected with electric capacity C140 one end, No. 7 of peripheral interface J28
Port is UP ports, is connected with electric capacity C141 one end, and peripheral interface J28 No. 8 ports are DOWN ports, with electric capacity C142's
One end is connected, and the other end of the electric capacity C135 ~ C142 is harness-integrated to be connected with J27 ports, the institute resistance R155 other end point
For three tunnels, the other end with 24V power supplys, the resistance R156 other end, resistance R154 is connected respectively, the KEY1 ports and photoelectricity
Coupler U14 No. 2 ports are connected, and photoelectrical coupler U14 No. 1 port is connected with resistance R49 one end, and resistance R49's is another
One end is connected with 24V power supplys, and photoelectrical coupler U14 No. 4 ports are connected with 5V power supplys, photoelectrical coupler U14 No. 3 ports point
For two-way, one end with arc welding gun switch port, resistance R45 is connected respectively, resistance R45 other end ground connection;The R_LINK ends
Mouth is connected with photoelectrical coupler U20 No. 2 ports, and photoelectrical coupler U20 No. 1 port is connected with resistance R79 one end, resistance
The R79 other end is connected with 24V power supplys, and photoelectrical coupler U20 No. 4 ports are connected with 5V power supplys, and the 3 of photoelectrical coupler U20
Number port is divided into two-way, and one end with R_LINK_F ports, resistance R78 is connected respectively, resistance R78 other end ground connection;It is described
P_LINK ports are connected with photoelectrical coupler U21 No. 2 ports, photoelectrical coupler U21 No. 1 port and resistance R81 one end
It is connected, the resistance R81 other end is connected with 24V power supplys, and photoelectrical coupler U21 No. 4 ports are connected with 5V power supplys, photoelectric coupling
Device U21 No. 3 ports are divided into two-way, and one end with P_LINK_F ports, resistance R80 is connected respectively, resistance R80 another termination
Ground;The UP ports are connected with photoelectrical coupler U23 No. 2 ports, and photoelectrical coupler U23 No. 1 port is with resistance R104's
One end is connected, and the resistance R104 other end is connected with 24V power supplys, and photoelectrical coupler U23 No. 4 ports are connected with 5V power supplys, light
Electric coupler U20 No. 3 ports are divided into two-way, and one end with GUN_UP ports, resistance R103 is connected respectively, and resistance R103's is another
One end is grounded;The DOWN ports are connected with photoelectrical coupler U22 No. 2 ports, photoelectrical coupler U22 No. 1 port and electricity
Resistance R84 one end is connected, and the resistance R84 other end is connected with 24V power supplys, photoelectrical coupler U22 No. 4 ports and 5V power supply phases
Even, photoelectrical coupler U22 No. 3 ports are divided into two-way, and one end with GUN_DOWN ports, resistance R83 is connected respectively, resistance
R83 other end ground connection;The 24V power supplys are also connected with photoelectrical coupler U45 No. 4 ports, No. 3 of photoelectrical coupler U45
Port is connected with resistance R160 one end, and the resistance R160 other end is divided into two-way, respectively one end with resistance R159, triode
Q17 base stage is connected, and the resistance R159 other end is connected with signal ground, and triode Q17 emitter stage is connected with signal ground, three poles
Pipe Q17 colelctor electrode is connected with HF2 No. 1 port, and HF2 No. 2 ports are connected with signal ground, photoelectrical coupler U45 No. 2 ends
Mouth ground connection, photoelectrical coupler U45 No. 1 port are connected with resistance R171 one end, resistance the R171 other end and HF ports phase
Even;The 24V power supplys be divided into one end respectively with resistance R175 of three tunnels, diode D43 one end, No. 1 of air-path interface GAS2
Port is connected, and the resistance R175 other end is divided into three tunnels, respectively one end with resistance R177, photoelectrical coupler U47 No. 4 ends
Mouthful, FET T14 gate pole be connected, FET T14 drain electrode is divided into two-way, respectively the other end with diode D43,
Air-path interface GAS2 No. 2 ports are connected, and the resistance R177 other end is divided into three tunnels, respectively the source electrode with FET T14, letter
Number ground, photoelectrical coupler U47 No. 3 ports are connected, photoelectrical coupler U47 No. 2 ports ground connection, No. 1 of photoelectrical coupler U47
Port is connected with resistance R176 one end, and the resistance R176 other end is connected with gas trap;The 24V power supplys are divided into three tunnels difference
One end of one end, diode D42 with resistance R172, ZNFJ2 No. 1 port are connected, and the resistance R172 other end is divided into three tunnels,
One end with resistance R174, photoelectrical coupler U46 No. 4 ports, FET T15 gate pole are connected respectively, FET T15
Drain electrode be divided into two-way, the other end with diode D42, ZNFJ2 No. 2 ports are connected respectively, the resistance R174 other end
It is divided into three tunnels, the source electrode with FET T15, signal ground, photoelectrical coupler U46 No. 3 ports are connected respectively, photoelectrical coupler
U46 No. 2 ports ground connection, photoelectrical coupler U46 No. 1 port are connected with resistance R173 one end, the resistance R173 other end
It is connected with ZNFJ ports;The 24V power supplys are divided into one end, diode D44 one end, water route of three tunnels respectively with resistance R178 and connect
Mouth Water2 No. 1 port is connected, and the resistance R178 other end is divided into three tunnels, respectively one end with resistance R180, photoelectric coupling
Device U48 No. 4 ports, FET T16 gate pole are connected, and FET T16 drain electrode is divided into two-way, respectively with diode
The D44 other end, water route interface Water2 No. 3 ports are connected, and the resistance R178 other end is divided into three tunnels, respectively with field-effect
Pipe T16 source electrode, signal ground, photoelectrical coupler U48 No. 3 ports are connected, photoelectrical coupler U48 No. 2 ports ground connection, photoelectricity
Coupler U48 No. 1 port is connected with resistance R179 one end, and the resistance R179 other end is connected with water route relay;It is described
5V power supplys are connected with control chip U4 VIN ports, control chip U4 GND ports ground connection, control chip U4 VOUT ports
It is connected with resistance R183 one end, the resistance R183 other end is connected with one end of LED 5, light emitting diode
LED5 other end ground connection;The one end of the 5V power supplys also with resistance R181 is connected, and the resistance R181 other end is divided into two-way, point
No. 1 port of one end, JS2 ports not with electric capacity C30 is connected, and the electric capacity C30 other end is divided into two-way, respectively with ground, JS2
No. 2 ports be connected;Control chip U8 VIN ports are connected with VCC ports, and control chip U8 GND ports are divided into three tunnels, point
One end not with ground, electric capacity C158 one end, LED 6 is connected, the other end and resistance of LED 6
R184 one end is connected, and the resistance R184 other end is divided into two-way, respectively the other end with electric capacity C158, chip U8 VOUT ends
Mouth is connected;Control board chip U9 SHDN ports are divided into four tunnels, respectively one end with resistance R4, resistance R22 one end, electric capacity C6
One end, diode D22 one end be connected, the electric capacity C6 other end is divided into two-way, respectively the other end with resistance R22, ground
It is connected, the diode D22 other end is connected with resistance R208, and the resistance R4 other end is divided into five tunnels, respectively with the one of resistance R27
End, resistance R7 one end, diode D5 one end, diode D6 one end, resistance R26 one end are connected, and diode D5's is another
One end is divided into two-way, and one end with diode D7, No. 1 port of HGQ1 ports are connected respectively, and the diode D6 other end is divided into
Two-way, respectively one end with diode D8, No. 2 ports of HGQ1 ports be connected, the resistance R7 other end is divided into three tunnels, respectively with
The diode D7 other end, the diode D8 other end, ground are connected, and the resistance R27 other end is connected with VCC ports, resistance
The R26 other end is connected with CT ports, and control chip U9 COMP ports are connected with ERA- ports, control chip U9 ERA+ ends
Mouth is connected with resistance R199 one end, and the resistance R199 other end is divided into four tunnels, respectively one end with resistance R205, resistance R196
One end, diode D18 one end, resistance R190 one end be connected, the resistance R205 other end and triode Q6 colelctor electrode
It is connected, triode Q6 grounded emitter, triode Q6 base stage is connected with resistance R211, resistance R196 other end ground connection,
Diode D18's is grounded anotherly, and the resistance R190 other end is divided into three tunnels, respectively one end with electric capacity C39, voltage-regulator diode
VD2 one end, amplifier U51A No. 1 port are connected, and the electric capacity C39 other end is connected with resistance R30 one end, resistance R30
The other end be divided into seven tunnels, one end with voltage-regulator diode VD2, amplifier U51A No. 2 ports, the one of diode D21 respectively
End, diode D20 one end, resistance R197 one end, resistance R200 one end, resistance R186 one end are connected, diode D20
The other end be divided into three tunnels, No. 3 ports with ground, the diode D21 other end, amplifier U51A are connected respectively, resistance
The R197 other end is connected with HALL ports, and the resistance R186 other end is connected with resistance R185 one end, and resistance R185's is another
One end is connected with diode D32 one end, and the diode D32 other end is divided into three tunnels, respectively the other end with resistance R200, put
Big device U53B No. 7 ports, resistance R191 one end is connected, and the resistance R191 other end is divided into three tunnels, respectively with resistance R213
One end, resistance R28 one end, amplifier U53B No. 6 ports be connected, the resistance R213 other end is with swept resistance VR6's
Sliding end is connected, and swept resistance VR6 one end is connected with VCC ports, and the swept resistance VR6 other end is connected with-VCC ports,
Amplifier U53B No. 5 ports ground connection, the resistance R28 other end are connected with swept resistance VR7 sliding end, swept resistance VR7
One end be divided into two-way, No. 14 ports with amplifier U50D, amplifier U50D No. 13 ports are connected respectively, swept resistance
VR7 other end ground connection, amplifier U50D No. 12 ports are connected with TO10 ports, and the HALL ports are also with resistance R51's
One end is connected, and the resistance R51 other end is divided into three tunnels, and one end with resistance R130, resistance R131, resistance R136 are connected respectively,
Resistance R130 other end ground connection;Control chip U9 GND ports ground connection, control chip U9 VC ports and resistance R2 one end
It is connected, the resistance R2 other end is connected with VCC ports, and control chip U9 VIN ports are connected with VCC ports, control chip U9
CS/SS ports be connected with SS ports, control chip U9 AOUT ends are connected with No. 4 port PWM-A of Driver1 chips, control
Coremaking piece U9 BOUT ends are connected with No. 5 port PWM-B of Driver1 chips, control chip U9 CT ports and triode Q3
Base stage be connected, triode Q3 colelctor electrode is connected with VREF ports, and triode Q3 emitter stage is divided into three tunnels, respectively with electric capacity
C126 one end, resistance R31 one end, electric capacity C125 one end are connected, the electric capacity C125 other end and resistance R193 one end
It is connected, the resistance R193 other end is divided into five tunnels, respectively the other end with resistance R31, resistance R24 one end, electric capacity C125
The other end, resistance R14 one end, control chip U9 CS+ ports are connected, and the resistance R24 other end is connected with CT ports, resistance
R14 other end ground connection, control chip U9 CS- ports are divided into three tunnels, respectively with resistance R192 one end, ground, field-effect
Pipe T18 source electrode is connected, and FET T18 gate pole is divided into two-way, respectively one end with resistance R209, the one of diode D45
End is connected, and resistance R209 other end ground connection, the diode D45 other end is connected with BP ports, FET T18 drain electrode
It is connected with resistance R215 one end, the resistance R215 other end is divided into two-way, respectively the other end with resistance R192, control chip
U9 RT ports are connected, and No. 1 port of the Driver1 chips is connected with VCC ports, No. 2 ports of Driver1 chips for-
VCC ports, the BP ports are connected with amplifier U36C No. 8 ports, and amplifier U36C No. 9 ports are divided into three tunnels, respectively
One end of one end, diode D26 with diode D25, J11 No. 3 ports are connected, and the diode D25 other end is divided into two-way,
No. 1 port with VCC ports, J11 is connected respectively, the diode D26 other end is divided into two-way, respectively with-VCC ports, J11
No. 2 ports are connected, and amplifier U36C No. 10 ports are divided into two-way, respectively one end with resistance R135, resistance R134 one end
It is connected, resistance R135 other end ground connection, the resistance R134 other end is connected with VCC ports, No. 4 ports ground connection of J11 ports;
Control chip U38 No. 1 port is connected with signal ground, and control chip U38 No. 2 ports are connected with resistance R140 one end, electricity
The resistance R140 other end is connected with amplifier U37B No. 7 ports, and amplifier U37B No. 5 ports are connected with peripheral port POT,
Amplifier U37B No. 6 ports are divided into two-way, and No. 4 ports with control chip U38, resistance R141 one end are connected respectively, electricity
Resistance R141 the other end be connected with signal ground, control chip U38 No. 5 ports are divided into two-way, respectively one end with resistance R144,
Amplifier U39B No. 5 ports are connected, and resistance R144 other end ground connection, amplifier U39B No. 6 ports are divided into two-way, respectively
No. 7 ports of one end, amplifier U39B with resistance R145 are connected, and the resistance R145 other end is divided into two-way, respectively with resistance
R146 one end, voltage-regulator diode Z4 one end is connected, resistance R146 other end ground connection, voltage-regulator diode Z4 another termination
Ground, control chip U38 No. 6 ports are connected with VCC ports;Control chip U43 No. 1 port is connected with signal ground, controls core
Piece U43 No. 2 ports are connected with resistance R148 one end, and the resistance R148 other end is connected with amplifier U40A No. 1 port,
Amplifier U40A No. 2 ports are divided into two-way, and one end with resistance R149, control chip U43 No. 4 ports are connected respectively, electricity
The resistance R149 other end is connected with signal ground, and amplifier U40A No. 3 ports are connected with swept resistance VR5 sliding end, slides
Resistance VR5 one end is connected with resistance R150 one end, and the swept resistance VR5 other end is connected with signal ground, resistance R150's
The other end is divided into two-way, and No. 1 port with VFB1 ports, resistance R167 one end are connected respectively, No. 2 ports of VFB1 ports with
Signal ground is connected, and the resistance R167 other end is divided into two-way, respectively one end with resistance R168, voltage-regulator diode Z48 one end
Be connected, the resistance R168 other end is connected with signal ground, the voltage-regulator diode Z48 other end be divided into two-way respectively with resistance R169
One end, photoelectrical coupler U41A No. 1 port be connected, the resistance R169 other end is divided into two-way, respectively with signal ground, photoelectricity
Coupler U41A No. 2 ports are connected, photoelectrical coupler U41A No. 3 ports ground connection, photoelectrical coupler U41A No. 4 ports with
FET T13 source electrode is connected, and FET T13 drain electrode is connected with SS ports, FET T13 gate pole and resistance
R170 connects;No. 1 port of the control panel GND1 ports is connected with 5V power supplys, No. 2 ports and the electricity of control panel GND1 ports
Resistance R54 one end is connected, and the resistance R54 other end is connected with 5V power supplys, No. 3 ports ground connection of control panel GND1 ports;Control
No. 1 port of plate OT4 ports is divided into three tunnels, respectively one end with resistance R137, voltage-regulator diode Z46 one end, electric capacity C122
One end be connected, the resistance R137 other end is connected with 5V power supplys, and the electric capacity C122 other end is divided into three tunnels, respectively with voltage stabilizing two
The pole pipe Z46 other end, ground, No. 2 ports of control panel OT4 ports are connected;No. 1 port of control panel OT3 ports is divided into three
Road, respectively one end with resistance R138, voltage-regulator diode Z47 one end, electric capacity C121 one end be connected, resistance R138's is another
End is connected with 5V power supplys, and the electric capacity C121 other end is divided into three tunnels, respectively the other end with voltage-regulator diode Z47, ground, control
No. 2 ports of plate OT3 ports are connected.
9. a kind of circuit of monolithic processor controlled IGBT single tubes Multifunctional argon arc welding machine according to claim 3, its feature
It is:The auxiliary power circuit is as follows:Chip U5 VFB ports are divided into five tunnels, are held respectively with No. 3 of photoelectrical coupler U14B
Mouth, electric capacity C22 one end, electric capacity C23 one end, resistance R17 one end, resistance R13 one end are connected, and resistance R17's is another
End be divided into two-way, the other end with signal ground, electric capacity C23 is connected respectively, and the resistance R13 other end is divided into two-way, respectively with electricity
The appearance C22 other end, chip U5 COMP ports are connected, and chip U5 RT/CT ports are divided into two-way, respectively with resistance R21's
One end, electric capacity C26 one end are connected, and the electric capacity C26 other end is connected with signal ground, and the resistance R21 other end is divided into two-way, point
The VREF ports of one end, chip U5 not with electric capacity C52 are connected, and the electric capacity C52 other end is connected with signal ground, chip U5's
ISNS ports are divided into two-way, and one end with electric capacity C29, resistance R22 one end are connected respectively, electric capacity the C29 other end and signal
Ground is connected, and the resistance R22 other end is connected with CFB ports, and chip U5 VCC ports are divided into two-way, respectively with V port, electric capacity
C24 one end is connected, and the electric capacity C24 other end is connected with signal ground, and chip U5 GND ports are connected with signal ground, chip U5
OUT terminal mouth be connected with PWM port, PWM port is connected with resistance R23 one end, the resistance R23 other end and FET T6
Gate pole be connected, FET T6 source electrode is divided into three tunnels, respectively one end with resistance R29, resistance R30 one end, CFB ports
It is connected, the resistance R30 other end is divided into two-way, and the other end with resistance R29, signal ground are connected respectively, FET T6 leakage
Electrode is divided into two-way, and one end with diode D30, transformer T5 No. 8 ports are connected respectively, the diode D30 other end point
For three tunnels, one end with resistance R26, resistance R20 one end, electric capacity C25 one end are connected respectively, the resistance R26 other end point
For four tunnels, the other end with resistance R20, the electric capacity C25 other end, VIN ports, transformer T5 No. 10 ports are connected respectively,
Transformer T5 No. 12 ports are connected with diode D6 one end, and the diode D6 other end is divided into two-way, respectively with electric capacity C51
One end, resistance R25 one end be connected, the resistance R25 other end is connected with V port, electric capacity the C51 other end and signal ground phase
Even, transformer T5 No. 14 ports are divided into two-way, and one end with signal ground, electric capacity C55 is connected respectively, the electric capacity C55 other end
Ground connection, transformer T5 No. 7 ports are connected with diode D4 one end, and the diode D4 other end is divided into three tunnels, respectively with electricity
Appearance C45 one end, resistance R67 one end, No. 1 port of FAN1 ports are connected, and No. 2 ports of FAN ports are divided into four tunnels, respectively
The other end of the other end, ground, electric capacity C45 with resistance R67, transformer T5 No. 6 ports are connected, transformer T5 No. 3 ends
Mouth is connected with diode D26 one end, and the diode D26 other end is divided into two-way, respectively one end with electric capacity C47, chip U13
VIN ports be connected, chip U13 VOUT ports are divided into three tunnels, respectively one end with electric capacity C49, resistance R66 one end, electricity
Hold C50 one end be connected, the electric capacity C50 other end is divided into Shi Erlu, respectively one end with electric capacity C57, electric capacity C56 one end,
Resistance R69 one end, ground, photoelectrical coupler U14A No. 2 ports, electric capacity C49 one end, resistance R68 one end, chip
U13 GND ports, resistance R63 one end, electric capacity C47 one end, electric capacity C48 one end, transformer T5 No. 2 ports are connected,
The electric capacity C56 other end is connected with the electric capacity C57 other end, photoelectrical coupler U14A No. 1 port and resistance R64 one end phase
Even, the resistance R64 other end is divided into two-way, and the other end with resistance R69, voltage-regulator diode Z20 one end are connected respectively, voltage stabilizing
The diode Z20 other end is divided into three tunnels, respectively the other end with resistance R63, the electric capacity C48 other end, the one of diode D32
End is connected, and the diode D32 other end is connected with transformer T5 No. 1 port, the one end of the VIN ports also with resistance R75
It is connected, the resistance R75 other end is divided into two-way, and one end with resistance R74, voltage-regulator diode Z2 one end are connected respectively, voltage stabilizing
The diode Z2 other end is divided into one end respectively with resistance R24 of two-way, triode Q5 base stage is connected, triode Q5 current collection
Pole is connected with COMP ports, and triode Q5 emitter stage is divided into three tunnels, respectively with resistance the R24 other end, signal ground, resistance
The R74 other end is connected;The one end of the CFB ports also with resistance R28 is connected, and the resistance R28 other end is divided into two-way, respectively
The G ports of one end, IGCT Q2 with resistance R27 are connected, and the resistance R27 other end is connected with signal ground, IGCT Q2 K ends
Mouth is connected with signal ground, and IGCT Q2 A ports are connected with V port;The one end of the V port also with resistance R62 is connected, resistance
The R62 other end is divided into three tunnels, and one end with VIN ports, resistance R70 one end, electric capacity C31 is connected respectively, and resistance R70's is another
One end is connected with diode D33 one end, and the diode D33 other end is connected with No. 1 port of J2 ports, and electric capacity C31's is another
One end is divided into two-way, and No. 2 ports with signal ground, J2 ports are connected respectively;No. 1 port of the J37 ports of power supply chip with
Diode D34 one end is connected, and the diode D34 other end is connected with resistance R77 one end, and the resistance R77 other end is divided into
Two-way, respectively one end with resistance R55, photoelectrical coupler U15 No. 1 port be connected, the resistance R55 other end is divided into four tunnels,
One end with resistance R54, piezo-resistance R59 one end, photoelectrical coupler U16 No. 2 ports, the 2 of photoelectrical coupler U15 respectively
Number port is connected, and the piezo-resistance R59 other end is connected with No. 3 ports of the J37 ports of power supply chip, and resistance R54's is another
One end is divided into two-way, and one end with resistance R76, photoelectrical coupler U16 No. 1 port are connected respectively, the resistance R76 other end with
Diode D35 one end is connected, and the diode D35 other end is connected with No. 5 ports of the J37 ports of power supply chip, photoelectricity
Coupler U16 No. 4 ports are divided into three tunnels, respectively one end with resistance R57, electric capacity C37 one end, FET T8 gate pole
It is connected, the resistance R57 other end is divided into two-way, and one end with resistance R71,15V power supplys are connected respectively, the resistance R71 other end
It is divided into three tunnels, the drain electrode with FET T8, resistance R61 one end, FET T7 gate pole are connected respectively, FET
T8 source ground, the resistance R61 other end are divided into three tunnels, respectively the drain electrode with FET T7, resistance R38 one end,
Photoelectrical coupler U10 No. 1 port is connected, and FET T7 source electrode is divided into two-way, respectively with No. 2 of photoelectrical coupler U10
Port, ground are connected, and photoelectrical coupler U10 No. 3 ports are connected with No. 2 ports of QX1 ports, No. 4 of photoelectrical coupler U10
Port is connected with No. 1 port of QX1 ports, and the resistance R38 other end is connected with 15V power supplys, the other end point of the electric capacity C37
For three tunnels, No. 3 ports with photoelectrical coupler U16, electric capacity C38 one end, photoelectrical coupler U15 No. 4 ports are connected respectively,
The electric capacity C38 other end is divided into two-way, is connected respectively with photoelectrical coupler U15 No. 3 ports, ground.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109199695A (en) * | 2018-10-24 | 2019-01-15 | 上海和宗焊接设备制造有限公司 | A kind of weld cap system and its control method that parameter is visual |
CN109877425A (en) * | 2018-12-07 | 2019-06-14 | 浙江肯得机电股份有限公司 | A kind of IGBT inversion multifunctional welding machine |
CN111168197A (en) * | 2019-12-10 | 2020-05-19 | 浙江肯得机电股份有限公司 | Full-grid voltage inverter welding machine |
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2017
- 2017-06-05 CN CN201720641779.4U patent/CN207139076U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109199695A (en) * | 2018-10-24 | 2019-01-15 | 上海和宗焊接设备制造有限公司 | A kind of weld cap system and its control method that parameter is visual |
CN109199695B (en) * | 2018-10-24 | 2021-01-29 | 上海和宗焊接设备制造有限公司 | Welding cap system with visible parameters and control method thereof |
CN109877425A (en) * | 2018-12-07 | 2019-06-14 | 浙江肯得机电股份有限公司 | A kind of IGBT inversion multifunctional welding machine |
CN109877425B (en) * | 2018-12-07 | 2023-11-14 | 浙江肯得机电股份有限公司 | IGBT contravariant multifunctional welding machine |
CN111168197A (en) * | 2019-12-10 | 2020-05-19 | 浙江肯得机电股份有限公司 | Full-grid voltage inverter welding machine |
CN111168197B (en) * | 2019-12-10 | 2023-11-14 | 浙江肯得机电股份有限公司 | Full-power-grid voltage inverter welding machine |
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