CN109199695A - A kind of weld cap system and its control method that parameter is visual - Google Patents
A kind of weld cap system and its control method that parameter is visual Download PDFInfo
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- CN109199695A CN109199695A CN201811242413.5A CN201811242413A CN109199695A CN 109199695 A CN109199695 A CN 109199695A CN 201811242413 A CN201811242413 A CN 201811242413A CN 109199695 A CN109199695 A CN 109199695A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F9/00—Methods or devices for treatment of the eyes; Devices for putting-in contact lenses; Devices to correct squinting; Apparatus to guide the blind; Protective devices for the eyes, carried on the body or in the hand
- A61F9/04—Eye-masks ; Devices to be worn on the face, not intended for looking through; Eye-pads for sunbathing
- A61F9/06—Masks, shields or hoods for welders
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Abstract
The present invention relates to welding field, specifically a kind of weld cap system and its control method that parameter is visual.A kind of weld cap system that parameter is visual, including weld cap, weld host, it is characterized in that: the weld cap includes front cover and rear cover, the front side of the front cover is equipped with front cover baffle, the rear side of front cover is equipped with rear cover, the top of the rear cover is equipped with visual window, top between front cover and rear cover is equipped with circuit board, bottom between front cover and rear cover is equipped with reflector, the reflector is in V-shape, and the center line face visual window of the V-shape opening of reflector, the front cover below reflector is equipped with several radiator windows opened up vertically.The present invention compared with the existing technology, passes through remote control knob and key, long-range wireless remote control welding machine parameter on adjusting helmet in the welding process；Real-time display is carried out inside weld cap by optical reflection principle configured transmission and the scheme of image；Carry out that welding machine parameter is shown and the scheme of communication is remotely controlled instruction, parameter shows real-time communication between welding machine by having gathered display and communicating circuit.
Description
Technical field
The present invention relates to welding field, specifically a kind of weld cap system and its control method that parameter is visual.
Background technique
Welder's safety can be effectively protected as the necessary protection tool in welder's operation in weld cap.When actual welding, such as
Fruit needs to adjust welding machine parameter, it is necessary to visual focus is gathered in welding machine operation panel after stopping welding, and at this time can not be after
Continuous welding or the variation of observation welding arc.To the real-time control of welding machine when how to solve to weld, and guarantee not influence to observe
Welding parameter is observed while welding arc, becomes a kind of direction for facilitating welder to operate.
Summary of the invention
The present invention in order to overcome the deficiencies of the prior art, designs a kind of weld cap system and its control method that parameter is visual, according to
It is used to the scheme of configured transmission and image by optical reflection principle, and has gathered display and communicating circuit progress welding machine communication and ginseng
Digital display shows, while can manipulate welding machine by the wireless remote control on weld cap, adjusts the scheme of welding machine parameter.
To achieve the above object, a kind of weld cap system that parameter is visual, including weld cap are designed, host is welded, it is characterized in that:
The weld cap includes front cover and rear cover, and the front side of the front cover is equipped with front cover baffle, and the rear side of front cover is equipped with rear cover, the rear cover
Top be equipped with visual window, top between front cover and rear cover is equipped with circuit board, and the bottom between front cover and rear cover is equipped with reflective
Plate, the reflector are in V-shape, the center line face visual window of the V-shape opening of reflector, the front cover below reflector
It is equipped with several radiator windows opened up vertically；The host includes light-emitting diode display, wifi device, host MCU, control circuit, control
Knob processed, flash memory, power supply, the power supply give light-emitting diode display, host wifi device, host MCU, host control circuit, control respectively
Knob processed, flash memory power supply, the MCU points of five tunnels are separately connected light-emitting diode display, wifi device, control circuit, control handle and sudden strain of a muscle
It deposits；The circuit board of the weld cap include camera, SD storage card, weld cap MCU, OLED, weld cap control circuit, weld cap wifi device,
Charging unit and battery, the charging unit connect battery, and battery gives camera, SD storage card, weld cap MCU, OLED, weld cap respectively
Control circuit and the power supply of weld cap wifi device, the weld cap MCU points of five tunnels are separately connected camera, SD storage card, OLED, weld cap control
Circuit and weld cap wifi device processed, the camera and SD storage card are connected with each other, and are filled between host and weld cap by weld cap wifi
It sets and carries out signal exchange with host wifi device.
Front cover on the right side of the reflector is supported equipped with several reflectors, and the reflector is supported and fixed on a left side for front cover
On side.
Front cover on the right side of the circuit board is equipped with several board supports, and the board support is fixed on a left side for front cover
On side.
The weld cap MCU uses the single-chip microcontroller of MB95F698K model, and weld cap MCU is equipped with 48 ports, weld cap MCU
In the port VCC resistance R1, capacitor C2 and capacitor C3 are separately connected by tri- tunnel the port+5V Hou Fen, capacitor C2 and capacitor C3's
Output end is grounded after being connected, and is grounded after the output end connection capacitor C1 of resistance R1；C port in weld cap MCU is connected by the port Cp
It is grounded after meeting capacitor C16, the port AN10 connection OLED_SPI_CS, the port P42/AN11 connection RES in weld cap MCU, weld cap
The port P43/TO1 connection D/C in MCU, the port P45/SCK connection SPI_CLK in weld cap MCU, the P46/ in weld cap MCU
The port SOT connection SPI_MOSI, the port P47/SIN connection SPI_MISO in weld cap MCU, the P10/PPG10*2 in weld cap MCU
Connect the port FLASH_CS, the port P12/DBG connection DBG in weld cap MCU, the end P13/PPG00*2 connection CE in weld cap MCU
Mouthful, the port P14/PPG01*2 connection CSN in weld cap MCU, the port P15/PPG20*2 connection SCK in weld cap MCU, weld cap
The port P16/PP21*2 connection RF_MOSI in MCU, the port P17/SNI0 connection RF_MISO in weld cap MCU, in weld cap MCU
The port P66*1/OPT4/PPG20*2/PPG1 connection E_B2, the P67*1/OPT5/PPG21*2/TRG1 in weld cap MCU passes through
It is grounded after the port E_A2 connection capacitor C17, the P02/INT02/AN02/CMP0_O in weld cap MCU passes through the port E_A1 connection electricity
It is grounded after holding C17, the P03/IM03/AN03/CMP1_P in weld cap MCU connects capacitor C18 by the port E_B1 and is also grounded, weldering
The port P06/INT06/AN06 connection IRQ in cap MCU, the port PF2/RST connection RST in weld cap MCU；The port+5V
Battery socket is connected all the way, and another way connects booster circuit, and the booster circuit includes booster circuit chip MC34063, boosting
Circuit chip MC34063 is equipped with 8 ports, and the port SWE of booster circuit chip is grounded, the port the TC connection of booster circuit chip
Merge ground connection after capacitor C15 with the GND interface of booster circuit chip again, five tunnels of the port VCC point of booster circuit chip connect respectively
The port+5V, capacitor C13, capacitor C14, resistance R5 and resistance R6 are met, the outlet end of capacitor C13 and the outlet end of capacitor C14 merge
After be grounded, the output end of resistance R5 and resistance R6 merges tri- tunnel Hou Fen and is separately connected inductance, the input terminal of resistance R7 and boosting electricity
The port IPK of road chip MC34063, the port DRC of the output end connection booster circuit chip MC34063 of resistance R7, inductance
Output end divides two-way to be separately connected the port SWC of booster circuit chip MC34063 and the input terminal of diode D1, booster circuit core
The port CII of piece MC34063 divides two-way to be separately connected resistance R8 and resistance R9, and the output end ground connection of resistance R9, resistance R8's is defeated
The output end of outlet and diode D1 merge tri- tunnel Hou Fen and are separately connected capacitor C11, the end capacitor C12 and VCC, and capacitor C11's is defeated
The output end of outlet and capacitor C12 are grounded after merging.
The port E_A1, the port E_A2, the port E_B1 and the port E_B2 are separately connected on the encoder, the encoder
If there are six port and being separately connected and stating the port E_A1, the port E_A2, the port E_B1 and the port E_B2, the port+5V and ground connection.
The port DBG is connected on burning program interface, and described program burning interface is set to be separately connected there are three port
The port DBG, the port+5V and ground connection.
Tri- tunnel+5 V port Hai Fen is separately connected capacitor C7, capacitor C8 and voltage conversion chip U3, and the voltage turns
Changing chip U3 and setting there are three port is the port VIN, the port GND and the port VOUT, the port VIN of the voltage conversion chip respectively
Three tunnels of the port VOUT point of the input terminal of the port connection+5V and capacitor C7, capacitor C8, voltage conversion chip are separately connected capacitor
C9, the input terminal of capacitor C10 and the port 3V3, the port GND of voltage conversion chip and capacitor C7, capacitor C8, capacitor C9, capacitor
The output end of C10 is grounded after merging；Divide after the port 3V3 connection resistance R10 two-way be separately connected memory chip FT25H and
The input terminal of capacitor C19, memory chip FT25H are equipped with eight ports, and the No.1 port of memory chip FT25H connects
The port FLASH_CS, No. two ports connection port SPI_MISO of memory chip FT25H, No. three of memory chip FT25H
Port connects resistance R10, and No. four ports of memory chip FT25H are grounded after merging with the output end of capacitor C19, storage core
No. five ports of piece FT25H connect the port SPI_MOSI, and No. six ports of memory chip FT25H connect the port SPI_CLK, deposit
No. six ports of memory chip FT25H connect resistance R11, the output end of resistance R11 and No. eight ends of memory chip FT25H
Mouth is connected on the port 3V3 after merging；The port 3V3 is also connected with wireless module J2 chip, and the wireless module J2 chip is set
There are eight ports, the No.1 port of wireless module connects the port 3V3, and No. three ports of wireless module connect the port CE, wireless mould
The No.1 port of block, No. two ports, No. three ports are grounded after merging, and No. four ports of wireless module connect the port CSN, wireless mould
No. five ports of block connect the port SCK, and No. six ports of wireless module connect the port RF_MOSI, No. seven ports of wireless module
The port RF_MISO is connected, No. eight ports of wireless module connect the port IRQ.
The port 3V3 is also connected with liquid crystal display VGM128032A9W01 chip, the liquid crystal display
VGM128032A9W01 is equipped with 24 ports, and the vdd terminal mouth of the liquid crystal display VGM128032A9W01 divides two-way point
Not Lian Jie the port 3V3 and capacitor C6 input terminal, the port CS# of liquid crystal display VGM128032A9W01 connects OLED_SPI_
The port RES# of the port CS, liquid crystal display VGM128032A9W01 connects the port RES#, liquid crystal display
The port D/C# of VGM128032A9W01 connects the port D/C#, and the port D0 of liquid crystal display VGM128032A9W01 connects SPI_
The port D1 of the port CLK, liquid crystal display VGM128032A9W01 connects the port SPI_MOSI, liquid crystal display
The input terminal of the port the IREF connection resistance R3 of VGM128032A9W01, the end VCOMH of liquid crystal display VGM128032A9W01
Mouthful connection capacitor C5 input terminal, the port VCC of liquid crystal display VGM128032A9W01 divide two-way be separately connected the port VCC and
The input terminal of capacitor C4, the port VLSS, the port VSS, the port BS1, the port BS2, R/ of liquid crystal display VGM128032A9W01
The port W#, the port E/RD#, the port D3, the port D4, the port D5, the port D6 and the port D7 merge five tunnel Hou Fen and are separately connected capacitor
The output end of C4, the output end of capacitor C5, the output end of capacitor C6, the output end of resistance R3 and ground connection.
A kind of control method for the weld cap system that parameter is visual, it is characterized in that include the following steps: S1, weld cap display welding
Model selection, if manual welding thens follow the steps S2, if striking argon arc welding thens follow the steps S6；S2, first selection output waveform, directly
Stream output or square wave output；S3, hot start are adjusted；S4, arc thrust are adjusted；S5 welding current is adjusted, and is returned after adjusting
Step S1；S6 selects output waveform, direct current output, triangular wave output, sinewave output or square wave output first；S7, selection behaviour
Operation mode: 2T, REPEAT or 4T；S8 judges whether operation mode is 4T, if then preposition current regulation and then slow rise time tune
Section, on the contrary if not 4T, then direct slow rise time is adjusted；S9 adjusts peak point current；S10 judges whether there is pulse, if having
Background current is adjusted, and successively adjusts pulse width and frequency, is then adjusted ramp down time would, otherwise is directly adjusted if without pulse
Save ramp down time would；S11 judges whether operation mode is 4T, supplies gas the time if then adjusting then postposition electric current is adjusted after, on the contrary
It supplies gas the time after then directly adjusting；S12 judges whether output waveform is direct current output, if not then carrying out cleaning effect and meter
Return step S1 after calculation accounting, if otherwise then direct return step S1.
2T is the operation of two steps in the step S7, including argon arc welding gun switch is pressed and starts to weld, and trip switch stops
Welding；REPEAT is repetitive operation, calculates duplicate switch and opens and unclamp number；4T is FOUR EASY STEPS, including argon arc welding weldering
Rifle presses release for the first time to start to weld, and presses release for the second time to stop welding.
The present invention is not need to win or lift the weld cap helmet in welder's welding process compared with the existing technology, is stopped
Then welding carries out the process of parameter regulation；In the welding process by being remotely controlled knob and key, long distance wireless on adjusting helmet
It is remotely controlled welding machine parameter；Real-time display is carried out inside weld cap by optical reflection principle configured transmission and the scheme of image；Pass through
Gathered display and communicating circuit carry out that welding machine parameter is shown and the scheme of communication is remotely controlled instruction, parameter show and welding machine it
Between real-time communication.
Detailed description of the invention
Fig. 1 is side view of the invention.
Fig. 2 is the Structure explosion diagram of side view of the invention.
Fig. 3 is the structural schematic diagram of front cover in the present invention.
Fig. 4 is the schematic diagram of weld cap circuit board in the present invention.
Fig. 5 is the schematic diagram of host in the present invention.
Fig. 6 is weld cap work flow diagram of the invention.
Fig. 7 is the schematic diagram of optical path in the present invention.
Fig. 8 is the circuit diagram that 5V turns 3.3V in the present invention.
Fig. 9 is the circuit diagram of encoder in the present invention.
Figure 10 is the circuit diagram of burning program interface in the present invention.
Figure 11 is the circuit diagram of memory in the present invention.
Figure 12 is the circuit diagram of single-chip microcontroller in the present invention.
Figure 13 is the circuit diagram of booster circuit in the present invention.
Figure 14 is the circuit diagram of wireless module in the present invention.
Figure 15 is the circuit diagram of liquid crystal display in the present invention.
Referring to Fig. 1~Figure 15, wherein 1 is front cover baffle, and 2 be front cover, and 3 be circuit board, and 4 be reflector, and 5 be rear cover, 6
It is reflector support, 7 be radiator window, and 8 be board support.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Fig. 1~Fig. 6, a kind of weld cap system that parameter is visual, including weld cap weld host, it is characterized in that: described
Weld cap includes front cover 2 and rear cover 5, and the front side of the front cover 2 is equipped with front cover baffle 1, and the rear side of front cover 2 is equipped with rear cover 5, after described
The top of lid 5 is equipped with visual window, and the top between front cover 2 and rear cover 5 is equipped with circuit board 3, the bottom between front cover 2 and rear cover 5
Equipped with reflector 4, the reflector 4 is in V-shape, and the center line face visual window of the V-shape opening of reflector 4 is located at reflective
The front cover 2 of 4 lower section of plate is equipped with several radiator windows 7 opened up vertically；The host includes light-emitting diode display, wifi device, host
MCU, control circuit, control handle, flash memory, power supply, the power supply give respectively light-emitting diode display, host wifi device, host MCU,
Host control circuit, control handle, flash memory power supply, the MCU points of five tunnels are separately connected light-emitting diode display, wifi device, control electricity
Road, control handle and flash memory, the circuit board 3 of the weld cap include camera, SD storage card, weld cap MCU, OLED, weld cap control electricity
Road, weld cap wifi device, charging unit and battery, the charging unit connect battery, battery give respectively camera, SD storage card,
Weld cap MCU, OLED, weld cap control circuit and the power supply of weld cap wifi device, the weld cap MCU points of five tunnels are separately connected camera, SD
Storage card, OLED, weld cap control circuit and weld cap wifi device, the camera and SD storage card are connected with each other, host and weld cap
Between signal exchange carried out by weld cap wifi device and host wifi device.
The front cover 2 on 4 right side of reflector is equipped with several reflectors support 6, and the reflector support 6 is fixed on front cover
On 2 left side.
The front cover 2 on 3 right side of circuit board is equipped with several board supports 8, and the board support 8 is fixed on front cover
On 2 left side.
A kind of control method for the weld cap system that parameter is visual, it is characterized in that include the following steps: S1, weld cap display welding
Model selection, if manual welding thens follow the steps S2, if striking argon arc welding thens follow the steps S6；S2, first selection output waveform, directly
Stream output or square wave output；S3, hot start are adjusted；S4, arc thrust are adjusted；S5 welding current is adjusted, and is returned after adjusting
Step S1；S6 selects output waveform, direct current output, triangular wave output, sinewave output or square wave output first；S7, selection behaviour
Operation mode: 2T, REPEAT or 4T；S8 judges whether operation mode is 4T, if then preposition current regulation and then slow rise time tune
Section, on the contrary if not 4T, then direct slow rise time is adjusted；S9 adjusts peak point current；S10 judges whether there is pulse, if having
Background current is adjusted, and successively adjusts pulse width and frequency, is then adjusted ramp down time would, otherwise is directly adjusted if without pulse
Save ramp down time would；S11 judges whether operation mode is 4T, supplies gas the time if then adjusting then postposition electric current is adjusted after, on the contrary
It supplies gas the time after then directly adjusting；S12 judges whether output waveform is direct current output, if not then carrying out cleaning effect and meter
Return step S1 after calculation accounting, if otherwise then direct return step S1.
2T is the operation of two steps in step S7, including argon arc welding gun switch is pressed and starts to weld, and trip switch stops welding；
REPEAT is repetitive operation, calculates duplicate switch and opens and unclamp number；4T is FOUR EASY STEPS, including argon arc welding gun first
It is secondary to press release to start to weld, press release for the second time to stop welding.
In step S12 cleaning effect be argon arc welding welding active metal material at the end of to active metal surface oxide at
The operation of reason, accounting are the a-c cycle in the case of exchange output.
As shown in fig. 7, coming in configured transmission and the scheme of image by optical reflection principle comprising with flowering structure: plastics knot
Structure support frame, adjustable reflective plate, luminescent screen, black image mirror surface.For an entirety but with following in plastic construction frame
Function: light source boundling function, reflector support function, the function that is fixed to each other between weld cap, the branch with integrated circuit, luminescent screen
Support and heat sinking function.Optical reflection principle carrys out configured transmission and the scheme of image is characterized by the light that luminescent screen issues
Line is transferred to adjustable reflective plate for what light was more concentrated, passes through by the bundle of rays function in plastic construction support frame
Adjustable reflective plate projects light to black image mirror surface, and light is being reflected such as people by black image mirror surface secondary reflection
In eye, the virtual image showed in luminescent screen is seen by human eye with this.
As shown in Fig. 8~Figure 15, the present invention, which further comprises, a kind of have been gathered display and communicating circuit to carry out welding machine parameter aobvious
The scheme shown and communicated.Display and communication after lithium battery is carried out multiplication of voltage, are powered to display portion, are led to by lithium battery power supply
News part is communicated wirelessly using 2.4G.The display and communicating circuit for reaching relative low power with this carry out welding machine parameter and show
The scheme shown and communicated.
Wherein management of process of the MCU to whole system；Memory is for storing weld cap real time data, and correlation OLED liquid
The character library of crystalline substance screen display, picture etc.；Liquid crystal display is used for interface display, and the command scheduling according to microcontroller (MCU) is real-time
Show corresponding content；Wireless module is for the data transmission channel between weld cap and host；For the regulation to weld cap parameter
And the selection of operating mode；And power supply is then supplied to the power input of entire circuit.
When work, the working principle of circuit is as follows:
Step 1: opening power supply.
Step 2: microcontroller first detects the state of modules, third is all normally carried out again until detecting
Step operation.
Step 3: microcontroller initializes modules.
Step 4: the parameter that microcontroller operation liquid crystal display real-time display is current.
Step 5: whether real time monitoring encoder has update action.If there is update action needs to be transferred to step 6 for parameter
Host is sent to by wireless module.If jumping to step 7 without update action, whether real time monitoring host has data more
New element.
Step 6: setting transmission state for wireless module, parameter is sent to host, while jumping to step 8 will more
Parameter after new is saved.
Step 7: setting reception state for wireless module, whether real time monitoring host has more new data.
It is saved step 8: updated data are written in flash storage.Step 4 progress is jumped to again
Interface is refreshed.
Remote control system has also been devised in the present invention, by the wireless telecommunications remote control welding machine parameter on weld cap and real-time in weld cap
Display parameters.
The effect that the present invention realizes is not need to win or lift the weld cap helmet in welder's welding process, stops welding,
Then the process of parameter regulation is carried out.Pass through in the welding process and be remotely controlled knob and key on adjusting helmet, on the helmet
Remote control knob and key are integrated on weld cap MCU, and remote control knob connects on the encoder, long-range wireless remote control welding machine parameter.It is logical
The scheme for crossing optical reflection principle configured transmission and image carries out real-time display inside weld cap.By having gathered display and communication
Circuit carries out that welding machine parameter is shown and the scheme of communication is remotely controlled instruction, parameter shows real-time communication between welding machine.
Claims (10)
1. a kind of weld cap system that parameter is visual, including weld cap, weld host, it is characterized in that: the weld cap include front cover (2) and
The front side of rear cover (5), the front cover (2) is equipped with front cover baffle (1), and the rear side of front cover (2) is equipped with rear cover (5), the rear cover (5)
Top be equipped with visual window, top between front cover (2) and rear cover (5) is equipped with circuit board (3), between front cover (2) and rear cover (5)
Bottom be equipped with reflector (4), the reflector (4) is in V-shape, and the center line face of the V-shape opening of reflector (4) is visual
Window is located at the front cover (2) below reflector (4) and is equipped with several radiator windows (7) opened up vertically；The host includes LED aobvious
Show that device, wifi device, host MCU, control circuit, control handle, flash memory, power supply, the power supply give light-emitting diode display, master respectively
Machine wifi device, host MCU, host control circuit, control handle, flash memory power supply, it is aobvious that the MCU points of five tunnels are separately connected LED
Show device, wifi device, control circuit, control handle and flash memory；The circuit board (3) of the weld cap includes camera, SD storage card, weldering
Cap MCU, OLED, weld cap control circuit, weld cap wifi device, charging unit and battery, the charging unit connect battery, battery
Divide respectively to camera, SD storage card, weld cap MCU, OLED, weld cap control circuit and the power supply of weld cap wifi device, the weld cap MCU
Five tunnels are separately connected camera, SD storage card, OLED, weld cap control circuit and weld cap wifi device, the camera and SD storage card
It is connected with each other, signal exchange is carried out by weld cap wifi device and host wifi device between host and weld cap.
2. the visual weld cap system of a kind of parameter according to claim 1, it is characterized in that: on the right side of the reflector (4)
Front cover (2) is equipped with several reflectors support (6), and the reflector support (6) is fixed on the left side of front cover (2).
3. the visual weld cap system of a kind of parameter according to claim 1, it is characterized in that: on the right side of the circuit board (3)
Front cover (2) is equipped with several board supports (8), and the board support (8) is fixed on the left side of front cover (2).
4. the visual weld cap system of a kind of parameter according to claim 1, it is characterized in that: the weld cap MCU is used
The single-chip microcontroller of MB95F698K model, weld cap MCU are equipped with 48 ports, and the port VCC in weld cap MCU passes through behind the port+5V
Three tunnels are divided to be separately connected resistance R1, capacitor C2 and capacitor C3, capacitor C2 is grounded after being connected with the output end of capacitor C3, resistance R1's
It is grounded after output end connection capacitor C1；C port in weld cap MCU is grounded after connecting capacitor C16 by the port Cp, AN10 connection
The port OLED_SPI_CS, the port P42/AN11 connection RES in weld cap MCU, the port P43/TO1 connection D/C in weld cap MCU,
The port P45/SCK connection SPI_CLK in weld cap MCU, the port P46/SOT connection SPI_MOSI in weld cap MCU, weld cap MCU
In the port P47/SIN connection SPI_MISO, the port P10/PPG10*2 connection FLASH_CS in weld cap MCU, in weld cap MCU
The port P12/DBG connection DBG, the port P13/PPG00*2 connection CE in weld cap MCU, the P14/PPG01*2 in weld cap MCU
Connect the port CSN, the port P15/PPG20*2 connection SCK in weld cap MCU, the P16/PP21*2 connection RF_ in weld cap MCU
The port MOSI, the port P17/SNI0 connection RF_MISO in weld cap MCU, the P66*1/OPT4/PPG20*2/ in weld cap MCU
The port PPG1 connection E_B2, after the P67*1/OPT5/PPG21*2/TRG1 in weld cap MCU connects capacitor C17 by the port E_A2
It is grounded, the P02/INT02/AN02/CMP0_O in weld cap MCU is grounded after connecting capacitor C17 by the port E_A1, in weld cap MCU
P03/IM03/AN03/CMP1_P capacitor C18 is connected there are also being grounded by the port E_B1, the P06/INT06/ in weld cap MCU
The port AN06 connection IRQ, the port PF2/RST connection RST in weld cap MCU；The port+5V connects battery socket all the way, separately
Booster circuit is connected all the way, and the booster circuit includes booster circuit chip MC34063, and booster circuit chip MC34063 is equipped with 8
The port SWE of a port, booster circuit chip is grounded, electric with boosting again after the port the TC connection capacitor C15 of booster circuit chip
The GND interface of road chip merges ground connection, and five tunnels of the port VCC point of booster circuit chip are separately connected the port+5V, capacitor C13, electricity
The outlet end of the outlet end and capacitor C14 that hold C14, resistance R5 and resistance R6, capacitor C13 is grounded after merging, resistance R5 and resistance
The output end of R6 merges the end IPK that tri- tunnel Hou Fen is separately connected inductance, the input terminal of resistance R7 and booster circuit chip MC34063
Mouthful, the port DRC of the output end connection booster circuit chip MC34063 of resistance R7, the output end of inductance divides two-way to be separately connected
The port SWC of booster circuit chip MC34063 and the input terminal of diode D1, the port CII point of booster circuit chip MC34063
Two-way is separately connected resistance R8 and resistance R9, the output end ground connection of resistance R9, the output of the output end and diode D1 of resistance R8
End merges tri- tunnel Hou Fen and is separately connected capacitor C11, the end capacitor C12 and VCC, the output end of capacitor C11 and the output end of capacitor C12
It is grounded after merging.
5. the visual weld cap system of a kind of parameter according to claim 4, it is characterized in that: the port E_A1, the end E_A2
Mouth, the port E_B1 and the port E_B2 are separately connected on the encoder, and the encoder, which is equipped with eight ports and is separately connected, states E_
The port A1, the port E_A2, the port E_B1 and the port E_B2, the port+5V and ground connection.
6. the visual weld cap system of a kind of parameter according to claim 4, it is characterized in that: the port DBG is connected to journey
On sequence replication interface, described program burning interface, which is set, is separately connected the port DBG, the port+5V and ground connection there are three port.
7. the visual weld cap system of a kind of parameter according to claim 4, it is characterized in that: tri- tunnel+5 V port Hai Fen
It is separately connected capacitor C7, capacitor C8 and voltage conversion chip U3, it is VIN respectively that the voltage conversion chip U3, which is set there are three port,
Port, the port GND and the port VOUT, the port the port VIN connection+5V of the voltage conversion chip and capacitor C7, capacitor C8
Three tunnels of the port VOUT point of input terminal, voltage conversion chip are separately connected capacitor C9, the input terminal of capacitor C10 and the port 3V3, electricity
The port GND of pressure conversion chip is grounded after merging with the output end of capacitor C7, capacitor C8, capacitor C9, capacitor C10；The end 3V3
The input terminal for dividing two-way to be separately connected memory chip FT25H and capacitor C19 after mouth connection resistance R10, memory chip FT25H
Equipped with eight ports, the No.1 port of memory chip FT25H connects the port FLASH_CS, and No. two of memory chip FT25H
Port connects the port SPI_MISO, and No. three ports of memory chip FT25H connect resistance R10, and the four of memory chip FT25H
Number port is grounded after merging with the output end of capacitor C19, and No. five ports of memory chip FT25H connect the port SPI_MOSI,
No. six ports of memory chip FT25H connect the port SPI_CLK, and No. six ports of memory chip FT25H connect resistance
The output end of R11, resistance R11 are connected on the port 3V3 after merging with No. eight ports of memory chip FT25H；The 3V3
Port is also connected with wireless module J2 chip, and the wireless module J2 chip is equipped with eight ports, and the No.1 port of wireless module connects
The port 3V3 is connect, No. three ports of wireless module connect the port CE, and the No.1 port of wireless module, No. two ports, No. three ports are closed
It is grounded after and, No. four ports of wireless module connect the port CSN, and No. five ports of wireless module connect the port SCK, wireless module
No. six ports connect the port RF_MOSI, No. seven ports of wireless module connect the port RF_MISO, No. eight ends of wireless module
The mouth connection port IRQ.
8. the visual weld cap system of a kind of parameter according to claim 4, it is characterized in that: the port 3V3 is also connected with liquid
Crystal display screen VGM128032A9W01 chip, the liquid crystal display VGM128032A9W01 is equipped with 24 ports, described
The input terminal that the vdd terminal mouth of liquid crystal display VGM128032A9W01 divides two-way to be separately connected the port 3V3 and capacitor C6, liquid crystal
The port CS# of display screen VGM128032A9W01 connects the port OLED_SPI_CS, the RES# of liquid crystal display VGM128032A9W01
Port connects the port RES#, and the port D/C# of liquid crystal display VGM128032A9W01 connects the port D/C#, liquid crystal display
The port D0 of VGM128032A9W01 connects the port SPI_CLK, the port the D1 connection of liquid crystal display VGM128032A9W01
The port SPI_MOSI, the input terminal of the port the IREF connection resistance R3 of liquid crystal display VGM128032A9W01, liquid crystal display
The input terminal of the port the VCOMH connection capacitor C5 of VGM128032A9W01, the port VCC of liquid crystal display VGM128032A9W01
The input terminal for dividing two-way to be separately connected the port VCC and capacitor C4, the port VLSS of liquid crystal display VGM128032A9W01, VSS
Port, the port BS1, the port BS2, the port R/W#, the port E/RD#, the port D3, the port D4, the port D5, the port D6 and the port D7 are closed
And five tunnel Hou Fen is separately connected the output end of the output end of capacitor C4, the output end of capacitor C5, the output end of capacitor C6, resistance R3
And ground connection.
9. a kind of a kind of control method for the weld cap system that parameter is visual according to claim 1, it is characterized in that including such as
Lower step: S1, weld cap shows bond pattern selection, if manual welding thens follow the steps S2, if striking argon arc welding thens follow the steps S6；
S2, first selection output waveform, direct current output or square wave output；S3, hot start are adjusted；S4, arc thrust are adjusted；S5 welding electricity
Stream is adjusted, return step S1 after adjusting；S6 selects output waveform, direct current output, triangular wave output, sinewave output first
Or square wave output；S7, selection operation mode: 2T, REPEAT or 4T；S8 judges whether operation mode is 4T, if then preposition electricity
Stream adjusts then slow rise time and adjusts, otherwise if not 4T, then direct slow rise time is adjusted；S9 adjusts peak point current；S10 sentences
Disconnected whether to have pulse, background current is adjusted if having, and successively adjusts pulse width and frequency, then adjusts ramp down time would, instead
If without pulse directly adjust ramp down time would；S11 judges whether operation mode is 4T, if it is right then to adjust postposition electric current
It supplies gas the time after adjusting afterwards, supplies gas the time after on the contrary then direct adjusting；S12 judges whether output waveform is direct current output, if not
It is to carry out cleaning effect and calculate return step S1 after accounting, if otherwise then direct return step S1.
10. a kind of control method for the weld cap system that parameter is visual according to claim 9, it is characterized in that: the step S7
Middle 2T is the operation of two steps, including argon arc welding gun switch is pressed and starts to weld, and trip switch stops welding；REPEAT is to repeat to grasp
Make, calculates duplicate switch and open and unclamp number；4T is FOUR EASY STEPS, including argon arc welding gun presses release for the first time to open
Begin to weld, presses release for the second time to stop welding.
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| CN201811242413.5A CN109199695B (en) | 2018-10-24 | 2018-10-24 | Welding cap system with visible parameters and control method thereof |
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| CN109199695B (en) | 2021-01-29 |
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