CN207138466U - A kind of heavy casting and forging cuts dust pelletizing system - Google Patents

A kind of heavy casting and forging cuts dust pelletizing system Download PDF

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Publication number
CN207138466U
CN207138466U CN201721057180.2U CN201721057180U CN207138466U CN 207138466 U CN207138466 U CN 207138466U CN 201721057180 U CN201721057180 U CN 201721057180U CN 207138466 U CN207138466 U CN 207138466U
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China
Prior art keywords
dolly
air draught
fume trap
suction channel
trap cover
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CN201721057180.2U
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Chinese (zh)
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欧建伏
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Aerospace Kaitian Environmental Technology Co Ltd
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Aerospace Kaitian Environmental Technology Co Ltd
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  • Auxiliary Devices For Machine Tools (AREA)
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Abstract

A kind of heavy casting and forging cuts dust pelletizing system, including main dust removal machine, dedusting fan, chimney and pipe-line system, dust trapping device is additionally provided with, the dust trapping device includes mobile fume trap cover, slides air channel 8, slides air draught dolly, roller shutter, control box and track;Two mobile fume trap covers slide air draught dolly by two and communicated with sliding suction channel, slide suction channel and are docked by pipe-line system with dedusting fan;Two are slided air draught dolly and two mobile fume trap cover difference rigid attachments, and sliding air draught dolly can be moved by mobile fume trap cover drive on suction channel is slided.The high capturing efficiency of flue dust and the reliable service life of equipment caused by heavy casting and forging cutting and the convenience used can be ensured using the utility model.

Description

A kind of heavy casting and forging cuts dust pelletizing system
Technical field
It the utility model is related to a kind of heavy casting and forging cutting dust pelletizing system.
Background technology
At present, heavy industry industry is the steel pipe Self comsuming used mostly when dead head to heavy casting and forging etc. is cut off Oxygen blast is cut, during cutting, it will produces substantial amounts of high-temperature smoke and the high-temperature molten steel of splashing.General dust pelletizing system, which uses, deposits In following defect:Defect one:Because be use gases at high pressure oxygen blast cutting cutting when flue dust can not be captured completely, escape compared with It is more;Defect two:When being cut because of steel ingot, the metal liquid that the steel liquid of blowout goes out for HTHP splashing is cut in oxygen blast, is held Easily it is adhered on the air-suction cover baffle plate on opposite, as adhered to one layer of resistant to elevated temperatures material on baffle plate, then it is final easily punctures the layer material Still it is adhered on baffle plate, the high temperature splashing molten steel adhered on baffle plate is more viscous more, causes baffle plate to scrap quickly unavailable;Defect Three:Because the size shape of heavy casting and forging differ to and workpiece be generally the condition of high temperature, cause cutting position change not can determine that, So that flue dust catches cover and is difficult to reach the closed seizure of point-to-point part so that flue dust capturing efficiency is poor.
Utility model content
The utility model solves the deficiencies in the prior art and provides cigarette caused by a kind of guarantee heavy casting and forging cutting Dirt can efficiently be caught, purify after flue dust qualified discharge, the reliable service life of equipment can be improved and used just The heavy casting and forging cutting dust pelletizing system of victory, it is achieved thereby that being carried out to flue dust caused by heavy casting and forging cutting reliable Seizure and purified treatment.
In order to reach above-mentioned technical purpose, the technical solution of the utility model is a kind of heavy casting and forging cutting dedusting system System, including main dust removal machine, dedusting fan, chimney, pipe-line system and dust trapping device, it is characterised in that the smoke catching Device includes mobile fume trap cover, slides air channel, slides air draught dolly and track;The track is axially laid in along workpiece to be cut The both sides of workpiece to be cut, multiple mobile fume trap covers are arranged on two tracks by walking mechanism so that the movement is caught Collect the top for being arranged on workpiece to be cut of cover, the side of the mobile fume trap cover is described with sliding air draught dolly rigid attachment The inlet scoop for sliding suction channel is set along parallel track, and the length of inlet scoop matches with track length, and described slide is inhaled Wind dolly is movably arranged on the inlet scoop for sliding suction channel, and by inlet scoop, inlet scoop and slides air draught by sealing device Dolly is sealed, and the air outlet for sliding suction channel is connected by pipe-line system with dedusting fan, and the slip air draught dolly can Driven by mobile fume trap cover and moved on suction channel is slided.
Preferably, the mobile fume trap cover is separately installed with the volume for closing the side on two sides of track Curtain.The height of roller shutter cloth is arbitrarily adjusted according to field condition and the big I of workpiece, to increase to flue dust produced by dust point as far as possible Leak tightness, to increase to the capturing efficiency of flue dust.
Further, the mobile fume trap cover is closed parallel to one of side of track by baffle plate, and in baffle plate Top be provided with suction opeing, the suction opeing is connected by airduct with sliding air draught dolly, and air-valve, institute are provided with the airduct State mobile fume trap cover and the gathering hole for facilitating operation is provided with parallel to another side of track.
The baffle plate is stainless steel shoe, and the outer surface of the baffle plate is coated with high temperature resistant release coating layer.So it is directed to Steel ingot produces substantial amounts of splashing high temperature metal liquid when cutting, and effectively high temperature metal liquid can be prevented to be adhered on baffle plate.
The walking mechanism is that electrical salf-walking walks mechanism.
In summary, the utility model can ensure heavy casting and forging cutting caused by flue dust can efficiently be caught and Qualified discharge after purification;The convenience that the reliable service life of equipment can be improved and used.
Brief description of the drawings
Fig. 1 illustrates for the utility model overall structure.
Fig. 2 is the floor plan that the utility model moves fume trap cover.
Fig. 3 is the elevation that the utility model moves fume trap cover.
Fig. 4 is Fig. 3 A-A sectional views.
Fig. 5 is that the utility model slides air draught dolly with sliding air channel structure figure.
In accompanying drawing, 1, main dust removal machine, 2, chimney, 3, dedusting fan, 4, pipe-line system, 5, mobile fume trap cover, 6, slide and inhale Wind dolly, 7, roller shutter, 8, slide suction channel, 9, control box, 10, track, 501, suction opeing, 502, baffle plate, 503, airduct, 504, Air-valve, 801, closed belt.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, heavy casting and forging cutting dust pelletizing system, including main dust removal machine 1, dedusting wind Machine 3, chimney 2 and pipe-line system 4 and dust trapping device, the dust trapping device include mobile fume trap cover 5, slide air channel 8th, air draught dolly 6, roller shutter 7, control box 9 and track 10 are slided;
Mobile fume trap cover 5 is communicated by suction opeing 501, airduct 503 and slip air draught dolly 6 with sliding suction channel 8, is slided Suction channel 8 is docked by pipe-line system 4 with main dust removal machine 1;Air draught dolly 6 and the mobile rigid attachment of fume trap cover 5 are slided, slides and inhales Wind dolly 6 can be driven by mobile fume trap cover 5 and be moved on suction channel 8 is slided.
It is all inlet scoop to slide plane on suction channel 8, and closed belt 801, which is layed in, slides plane inlet scoop on suction channel 8 Place, during work, closed belt 801 is tightly attached in the presence of pipe negative pressure and slides plane inlet scoop on suction channel 8, Play a part of sealing.Sliding at air draught dolly 6, sliding there are 4 roller bearings in air draught dolly 6, closed belt 801 is sliding suction Jacked up in wind dolly 6 by roller bearing, such flue dust enters slip suction channel 8 by sliding the inlet scoop of air draught dolly 6, finally sucks The filtration, purification of main dust removal machine 1.
Mobile fume trap cover 5 on the track 10 for be layed in ground can electrical salf-walking walk, track one end is placed on when not producing, During cutting, after heavy casting and forging is in place, mobile fume trap cover 5 can electrical salf-walking walk to cutting work station;Because caused by dedusting fan 3 Suction function, flue dust caused by heavy casting and forging cutting is moved after fume trap cover 5 catches, by sliding air draught dolly 6, sliding and inhale Air channel 8 and pipe-line system 4 enter main dust removal machine 1, and the pure air after removing dust purification is from 2 high air discharge of chimney.
Each mobile fume trap cover 5 does not have gathering hole on the opposite that dress slides air draught dolly 6, and operative employee can stand to grasp in this face Make, this side that air draught dolly 6 is slided in dress is provided with suction opeing 501 and baffle plate 502;Each mobile fume trap cover 5 and workpiece spindle Roller shutter 7 is provided with to vertical two sides, the height of roller shutter 7 is arbitrarily adjusted according to field condition and the big I of workpiece, with to the greatest extent Amount increase is to the leak tightness of flue dust produced by dust point, the capturing efficiency with increase to flue dust.The roller shutter 7 at both ends uses high temperature resistant Fire prevention silicon titanium cloth.
Substantial amounts of splashing high temperature metal liquid is produced when being cut for steel ingot, we design and stainless steel is set in air-suction cover Baffle plate 502, the outer surface of baffle plate 502 spraying high temperature resistant release coating, can effectively prevent high temperature metal liquid to be adhered to baffle plate 502 On.
During dust arrester use in winter, to prevent dew condensation phenomenon, main dust removal machine 1 is provided with heating and thermal insulation and arranged Apply.
It can ensure that flue dust caused by heavy casting and forging cutting efficiently can be caught and purified using the utility model Qualified discharge afterwards;The convenience that the reliable service life of equipment can be improved and used.

Claims (6)

1. a kind of heavy casting and forging cuts dust pelletizing system, including main dust removal machine, dedusting fan, chimney, pipe-line system and flue dust are caught Acquisition means, it is characterised in that the dust trapping device includes mobile fume trap cover, slides air channel, slides air draught dolly and track; The track is axially laid in the both sides of workpiece to be cut along workpiece to be cut, and multiple mobile fume trap covers pass through walking mechanism On two tracks so that the top for being arranged on workpiece to be cut of the mobile fume trap cover, the one of the mobile fume trap cover Side is with sliding air draught dolly rigid attachment, and the inlet scoop for sliding suction channel is set along parallel track, and the length of inlet scoop Degree matches with track length, and the air draught dolly that slides is movably arranged on the inlet scoop for sliding suction channel, and passes through sealing Device is by inlet scoop and inlet scoop and slides the sealing of air draught dolly, the air outlet for sliding suction channel by pipe-line system with Dedusting fan is connected, and the slip air draught dolly can be driven by mobile fume trap cover and be moved on suction channel is slided.
2. according to claim 1 heavy casting and forging cutting dust pelletizing system, it is characterised in that the mobile fume trap cover perpendicular to The roller shutter for closing the side is separately installed with two sides of track.
3. according to claim 2 heavy casting and forging cutting dust pelletizing system, it is characterised in that the mobile fume trap cover parallel to One of side of track is closed by baffle plate, and is provided with suction opeing in the top of baffle plate, and the suction opeing passes through airduct It is connected with sliding air draught dolly, air-valve, another side of the mobile fume trap cover parallel to track is installed on the airduct Provided with the gathering hole for facilitating operation.
4. heavy casting and forging cutting dust pelletizing system according to claim 3, it is characterised in that the baffle plate keeps off for stainless steel Plate, the outer surface of the baffle plate are coated with high temperature resistant release coating layer.
5. dust pelletizing system is cut according to one of Claims 1-4 heavy casting and forging, it is characterised in that the sealing device Including closed belt, the closed belt is layed in slide and sealed on suction channel at plane inlet scoop, and described slide is inhaled Wind dolly is arranged on by roller bearing and slided on suction channel, and the roller bearing will slide the small in-car closed belt jack-up of air draught, make Obtain flue dust and enter slip suction channel by sliding the gap between air draught dolly roller bearing and closed belt.
6. according to claim 5 heavy casting and forging cutting dust pelletizing system, it is characterised in that the walking mechanism for it is electronic from Walking mechanism.
CN201721057180.2U 2017-08-22 2017-08-22 A kind of heavy casting and forging cuts dust pelletizing system Active CN207138466U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721057180.2U CN207138466U (en) 2017-08-22 2017-08-22 A kind of heavy casting and forging cuts dust pelletizing system

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Application Number Priority Date Filing Date Title
CN201721057180.2U CN207138466U (en) 2017-08-22 2017-08-22 A kind of heavy casting and forging cuts dust pelletizing system

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CN207138466U true CN207138466U (en) 2018-03-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108971990A (en) * 2018-10-12 2018-12-11 平阳县鹏伟机械有限责任公司 A kind of saw cut dual-purpose integrated machine
CN114618856A (en) * 2022-03-25 2022-06-14 机械工业第六设计研究院有限公司 Smoke trapping and purifying method for large casting cutting dead head
CN115055474A (en) * 2022-06-15 2022-09-16 机械工业第六设计研究院有限公司 Dust removal method for monorail telescopic cover
CN115475813A (en) * 2022-09-15 2022-12-16 四川同佳环保科技有限责任公司 Pit molding workshop is with smoke and dust waste gas environmental protection processing system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108971990A (en) * 2018-10-12 2018-12-11 平阳县鹏伟机械有限责任公司 A kind of saw cut dual-purpose integrated machine
CN114618856A (en) * 2022-03-25 2022-06-14 机械工业第六设计研究院有限公司 Smoke trapping and purifying method for large casting cutting dead head
CN114618856B (en) * 2022-03-25 2024-05-07 机械工业第六设计研究院有限公司 Smoke dust trapping and purifying method for large casting cutting casting head
CN115055474A (en) * 2022-06-15 2022-09-16 机械工业第六设计研究院有限公司 Dust removal method for monorail telescopic cover
CN115055474B (en) * 2022-06-15 2024-05-14 机械工业第六设计研究院有限公司 Dust removing method for single-track telescopic hood
CN115475813A (en) * 2022-09-15 2022-12-16 四川同佳环保科技有限责任公司 Pit molding workshop is with smoke and dust waste gas environmental protection processing system

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