CN207134184U - It is a kind of to save and do not influence the DC flat-wave reactor of indoor environment temperature - Google Patents

It is a kind of to save and do not influence the DC flat-wave reactor of indoor environment temperature Download PDF

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Publication number
CN207134184U
CN207134184U CN201720568025.0U CN201720568025U CN207134184U CN 207134184 U CN207134184 U CN 207134184U CN 201720568025 U CN201720568025 U CN 201720568025U CN 207134184 U CN207134184 U CN 207134184U
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reactor
flat
wave
guard shield
wave reactor
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CN201720568025.0U
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陆林江
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Hangzhou Zhuosheng Electric Co.,Ltd.
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Hangzhou Able Electric Co Ltd
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Abstract

The DC flat-wave reactor of indoor environment temperature is not influenceed the utility model discloses a kind of energy-conservation and,Guard shield is installed additional including reactor,The reactor installation guard shield is internally provided with core of reactor,The outer wrap of the core of reactor has coil,The reactor installs additional and is provided with DC flat-wave reactor top cover above guard shield,The DC flat-wave reactor top cover is fixedly connected with electrical equipment by DC flat-wave reactor top cover fixing bolt,And DC flat-wave reactor top cover and DC flat-wave reactor top cover fixed plate are integral type structure,The reactor installs additional and is provided with DC flat-wave reactor base below guard shield,The utility model reactor installs guard shield additional and is bolted to connection with temperature controller,Reactor uses poured with epoxy resin,This external installation reactor installs guard shield additional simultaneously,On the one hand protected to reactor in itself,Personal safety to site operation personnel simultaneously is also a kind of effective protection.

Description

It is a kind of to save and do not influence the DC flat-wave reactor of indoor environment temperature
Technical field
The utility model belongs to DC flat-wave reactor technical field, and in particular to one kind saves and do not influence indoor environment The DC flat-wave reactor of temperature.
Background technology
Intermediate frequency (IF) smelting actual motion just researched and analysed always from melting ton energy consumption can reduce intermediate frequency power supply from Body is lost.Intermediate frequency (IF) smelting typically uses 24 arteries and veins rectifications per stove tonnage more than 20 tons, and 4 rectifier bridge serial or parallel connection modes are transported OK, each rectifier bridge needs a DC flat-wave reactor.The intermediate frequency power supply DC flat-wave reactor of early application uses line Enclose water through structure(Coil is water flowing copper pipe), because water flowing copper pipe current density takes excessive, general current density is in about 10 ~ 20A/ Mm2, the DC flat-wave reactor loss of 40 tons of mid-frequency melting furnaces of separate unit are just up to about 160kW, that is to say, that 40 tons of intermediate frequencies melt Furnace is just up to about 640kW with regard to the energy consumption of DC flat-wave reactor, and these loss parts are taken away by water, and another part distributes Into environment, the temperature of environment is greatly enhanced.Meanwhile because the principle of electrochemical corrosion, water flowing copper pipe is in conduction In the case of run, the situation of copper pipe " rotten " will necessarily be accelerated, just need usual every half a year to change copper pipe water flowing joint or line Circle, service life is extremely short, carrys out uncertain factor to production stabilized zone.In addition, such reactor is because of structure, technique and uses material Reason, operation noise caused intense noise in more than 100dB, running is caused to pollute to site operation personnel and life The production factory periphery masses bring different degrees of infringement on body and mental health;Finally, such reactor is at operation scene Lack effective protection, 1500V electrical body it is exposed outside, bring hidden danger to safety in production.
But DC flat-wave reactor in the market is not only complicated, and function is single, original flat ripple of direct current Reactor loss is excessive, and caloric value is excessive to be caused in environment temperature, electrochemical corrosion brings high density maintenance work, reactor to make an uproar The seriously polluted problem of sound and larger potential safety hazard be present.
Utility model content
The purpose of this utility model is to provide a kind of energy-conservation and does not influence the DC flat-wave reactor of indoor environment temperature, Excessive with the DC flat-wave reactor loss for solving to propose in above-mentioned background technology, caloric value is excessive to be caused in environment temperature, electricity Chemical attack bring the seriously polluted problem of high density maintenance work, reactor noise and exist larger potential safety hazard for topic.
To achieve the above object, the utility model provides following technical scheme:One kind saves and does not influence indoor environment temperature The DC flat-wave reactor of degree, including reactor install guard shield additional, and the reactor installs being internally provided with for guard shield additional Core of reactor, the outer wrap of the core of reactor have coil, and the reactor installs additional to be provided with above guard shield DC flat-wave reactor top cover, the DC flat-wave reactor top cover are fixed with electrical equipment by DC flat-wave reactor top cover Bolt is fixedly connected, and DC flat-wave reactor top cover and DC flat-wave reactor top cover fixed plate are integral type structure, described Reactor installs additional and is provided with DC flat-wave reactor base, the DC flat-wave reactor base and direct current below guard shield Smoothing reactor base fixing plate is integral type structure, and the DC flat-wave reactor top cover leads to DC flat-wave reactor base Cross fixing bolt to be fixedly connected, water-cooling pipe support, the water-cooling pipe support are installed on the preceding table wall of the cable trunking The junction for installing guard shield additional with reactor is provided with radiating tube fixing bolt, and water-cooling pipe support is internally provided with water Cold radiating tube, one end of the water-cooling pipe are provided with cooling water inlet, and the other end is provided with coolant outlet, the coil It is electrically connected with temperature controller with external power supply.
Preferably, cable trunking is offered on the inwall of the DC flat-wave reactor base.
Preferably, the reactor installs guard shield additional and fixed with water-cooling pipe support by radiating tube fixing bolt and connected Connect.
Preferably, the reactor installs guard shield additional and is bolted to connection with temperature controller.
Preferably, the coil passes through epoxy casting curing molding with core of reactor.
The utility model compared with prior art, has the advantages that:
(1) cable trunking is offered on the inwall of the utility model DC flat-wave reactor base, under outlet method makes into Outlet, wiring can be carried out by cable trunking, all electrical bodies are arranged at reactor and installed additional in guard shield, and to reactor Install guard shield additional and carry out grounding, effectively prevent the generation of production accident, and install additional in reactor and set on guard shield The current instruction of water-cooling pipe.
(2) the utility model reactor installs guard shield additional and fixed with water-cooling pipe support by radiating tube fixing bolt and connected Connect, on the premise of caloric value reduces by ten times, then arrange that water-cooling pipe support radiates to coil, effectively control environment temperature, The influence for preventing environment temperature too high to other electrical equipments, and reduce the sense of discomfort of human body in this context.
(3) the utility model reactor installs guard shield additional and is bolted to connection with temperature controller, and reactor uses ring Oxygen resin-cast, while this external installation reactor installs guard shield additional, has on the one hand protected to reactor in itself, while to existing The personal safety of field operating personnel is also a kind of effective protection, while sets temperature controller, carries out overtemperature alarm.
(4) the utility model coil and core of reactor are by epoxy casting curing molding, because of coil and core of reactor Using epoxide resin vacuum pour into a mould, curing oven curing molding, thus enhancing electrical insulation properties and mechanical strength it is same When reduce further operation noise.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is water-cooling tubular construction schematic diagram of the present utility model;
Fig. 3 is DC flat-wave reactor base stereogram of the present utility model;
In figure:1- DC flat-wave reactors top cover, 2- DC flat-wave reactor top covers fixed plate, 3- DC flat-wave reactors Top cover fixing bolt, 4- core of reactor, 5- coils, 6- reactors install guard shield additional, 7- DC flat-wave reactor bases are consolidated Fixed board, 8- DC flat-wave reactors base, 9- temperature controllers, 10- fixing bolts, 11- water-coolings pipe support, 12- radiating tubes are fixed Bolt, 13- cooling water inlets, 14- water-coolings pipe, 15- coolant outlets, 16- cable trunkings.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
Fig. 1-3 are referred to, the utility model provides a kind of technical scheme:It is a kind of to save and do not influence indoor environment temperature DC flat-wave reactor, including reactor install guard shield 6 additional, and reactor installation guard shield 6 is internally provided with reactor Iron core 4, the outer wrap of core of reactor 4 have coil 5, and the top that reactor installs guard shield 6 additional is provided with the flat ripple electricity of direct current Anti- device top cover 1, DC flat-wave reactor top cover 1 is fixed with electrical equipment by DC flat-wave reactor top cover fixing bolt 3 to be connected Connect, and DC flat-wave reactor top cover 1 and DC flat-wave reactor top cover fixed plate 2 are integral type structure, reactor installs additional anti- The lower section of shield shell 6 is provided with DC flat-wave reactor base 8, DC flat-wave reactor base 8 and DC flat-wave reactor bottom Seat fixed plate 7 is integral type structure, and DC flat-wave reactor top cover 1 passes through fixing bolt 10 with DC flat-wave reactor base 8 It is fixedly connected, water-cooling pipe support 11 is installed on the preceding table wall of cable trunking 16, water-cooling pipe support 11 installs additional with reactor The junction of guard shield 6 is provided with radiating tube fixing bolt 12, and water-cooling pipe support 11 is internally provided with water-cooling Pipe 14, one end of water-cooling pipe 14 are provided with cooling water inlet 13, and the other end is provided with coolant outlet 15, coil 5 and temperature Device 9 is controlled to be electrically connected with external power supply.
In the present embodiment, it is preferred that cable trunking 16, outlet side are offered on the inwall of DC flat-wave reactor base 8 Formula makes lower outlet into, and wiring can be carried out by cable trunking 16, and all electrical bodies are arranged at reactor and install guard shield 6 additional It is interior, and guard shield 6 is installed additional to reactor and carries out grounding, the generation of production accident is effectively prevented, and install additional in reactor The current instruction of water-cooling pipe 11 is set on guard shield 6.
In the present embodiment, it is preferred that reactor installs guard shield 6 additional fixes spiral shell with water-cooling pipe support 11 by radiating tube Bolt 12 is fixedly connected, and on the premise of caloric value reduces by ten times, then arranges that water-cooling pipe support 11 radiates to coil 5, effectively Environment temperature, the influence for preventing environment temperature too high to other electrical equipments are controlled, and does not reduce human body in this context not Suitable sense.
In the present embodiment, it is preferred that reactor installs guard shield 6 additional and is bolted to connection with temperature controller 9, reactor Using poured with epoxy resin, while this external installation reactor installs guard shield 6 additional, has on the one hand protected to reactor in itself, Personal safety to site operation personnel simultaneously is also a kind of effective protection, while sets temperature controller 9, carries out overtemperature alarm.
In the present embodiment, it is preferred that coil 5 and core of reactor 4 are by epoxy casting curing molding, because of coil 5 and electricity Anti- device iron core 4 is poured into a mould using epoxide resin vacuum, curing oven curing molding, so in enhancing electrical insulation properties and machinery Operation noise is reduce further while intensity.
Operation principle and process for using of the present utility model:Carrying out in use, staff is to the utility model first Checked, check for defect, can not just carry out using if there is defect, now need notice maintenance people Member is repaired, if there is no can be carried out using if problem, by radiating tube fixing bolt 12 by water-cooling pipe Frame 11 and water-cooling pipe 14 are fixed on reactor and installed additional on the outer wall of guard shield 6, by fixing bolt 10 by the flat ripple of direct current Reactor top cover 1 is fixed with DC flat-wave reactor base 8, is installed temperature controller 9 and reactor outside protection additional by bolt The side wall of shell 6 is fixed, and cooling water inlet 13 is connected with inlet channel, and coolant outlet 15 is connected with outlet conduit, Cotton rope on coil 5 is sequentially arranged on cable trunking 16, is fixed, reactor installation guard shield 6 is grounded Processing, so as to effectively prevent the generation of production accident, the utility model is connected with power supply, passes through core of reactor 4 and coil 5 Current limliting, filtering operation are carried out, installing guard shield 6 additional to reactor by water-cooling pipe 14 carries out water-cooling, when temperature mistake Gao Shi, overtemperature alarm is carried out by temperature controller 9.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.

Claims (4)

1. a kind of save and do not influence the DC flat-wave reactor of indoor environment temperature, including reactor installs guard shield additional(6), It is characterized in that:The reactor installs guard shield additional(6)Be internally provided with core of reactor(4), the core of reactor (4)Outer wrap have coil(5), the reactor installation guard shield(6)Top be provided with DC flat-wave reactor top Lid(1), the DC flat-wave reactor top cover(1)Pass through DC flat-wave reactor top cover fixing bolt with electrical equipment(3)Gu Fixed connection, and DC flat-wave reactor top cover(1)With DC flat-wave reactor top cover fixed plate(2)It is described for integral type structure Reactor installs guard shield additional(6)Lower section be provided with DC flat-wave reactor base(8), the DC flat-wave reactor base (8)With DC flat-wave reactor base fixing plate(7)For integral type structure, the DC flat-wave reactor top cover(1)With direct current Smoothing reactor base(8)Pass through fixing bolt(10)It is fixedly connected, the DC flat-wave reactor base(8)Inwall on open Provided with cable trunking(16), the cable trunking(16)Preceding table wall on water-cooling pipe support is installed(11), the water cooling dissipates Heat pipe frame(11)Guard shield is installed additional with reactor(6)Junction be provided with radiating tube fixing bolt(12), and water-cooling Pipe support(11)Be internally provided with water-cooling pipe(14), the water-cooling pipe(14)One end be provided with cooling water inlet (13), the other end is provided with coolant outlet(15), the coil(5)And temperature controller(9)It is electrically connected with external power supply.
2. a kind of energy-conservation according to claim 1 and do not influence the DC flat-wave reactor of indoor environment temperature, its feature It is:The reactor installs guard shield additional(6)With water-cooling pipe support(11)Pass through radiating tube fixing bolt(12)It is fixed to connect Connect.
3. a kind of energy-conservation according to claim 1 and do not influence the DC flat-wave reactor of indoor environment temperature, its feature It is:The reactor installs guard shield additional(6)With temperature controller(9)It is bolted to connection.
4. a kind of energy-conservation according to claim 1 and do not influence the DC flat-wave reactor of indoor environment temperature, its feature It is:The coil(5)With core of reactor(4)Pass through epoxy casting curing molding.
CN201720568025.0U 2017-05-22 2017-05-22 It is a kind of to save and do not influence the DC flat-wave reactor of indoor environment temperature Active CN207134184U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111627686A (en) * 2020-07-02 2020-09-04 襄阳德辉电气有限公司 Manufacturing method of water-cooling smoothing reactor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111627686A (en) * 2020-07-02 2020-09-04 襄阳德辉电气有限公司 Manufacturing method of water-cooling smoothing reactor
CN111627686B (en) * 2020-07-02 2022-04-15 襄阳德辉电气有限公司 Manufacturing method of water-cooling smoothing reactor manufacturing equipment

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Effective date of registration: 20210927

Address after: 311200 Building 1, No. 68, guagang East Road, Guali Town, Xiaoshan District, Hangzhou City, Zhejiang Province

Patentee after: Hangzhou Zhuosheng Electric Co.,Ltd.

Address before: 311115 No. 1, Yunhua Road, Pingyao Town, Yuhang District, Hangzhou City, Zhejiang Province

Patentee before: HANGZHOU NENGFANG ELECTRIC Co.,Ltd.