CN207831917U - A kind of molten zinc inductor and zinc melting induction furnace - Google Patents
A kind of molten zinc inductor and zinc melting induction furnace Download PDFInfo
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- CN207831917U CN207831917U CN201721862987.3U CN201721862987U CN207831917U CN 207831917 U CN207831917 U CN 207831917U CN 201721862987 U CN201721862987 U CN 201721862987U CN 207831917 U CN207831917 U CN 207831917U
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Abstract
The application discloses a kind of molten zinc inductor, including：Steel shell；The shell water jacket being installed on the steel shell；Heat insulation layer in steel shell；In heat insulation layer and section is rectangular wooden channel；The iron core being installed in wooden channel；Around the induction coil being set on the outside of iron core；The water-cooling protective sleeve being installed on the outside of coil；The first Dry vibrating material layer being installed on the inside of wooden channel；The second Dry vibrating material layer being installed on the outside of wooden channel.Molten zinc inductor provided by the present application can realize high efficiency and heat radiation by being passed through cooling water into water-cooling protective sleeve, improve the use reliability for melting zinc inductor, extend the service life for melting zinc inductor compared with prior art.The application also provides a kind of zinc melting induction furnace, can improve production capacity and utilization rate of equipment and installations, economize on resources, and reduces cost, and can reduce occupation area of equipment, easily facilitates layout and the installation of equipment, uses manpower and material resources sparingly and maintenance cost.
Description
Technical field
This application involves metal smelt technical fields, and more specifically more particularly to a kind of molten zinc inductor, the application are gone back
It is related to a kind of zinc melting induction furnace.
Background technology
The molten zinc inductor component one of the most key as core-type induction furnace, working condition and watt level are direct
Being related to has the working condition and watt level of core zinc melting induction furnace.
Molten zinc inductor can normal operation, the quality of its own cooling system is most important, currently, domestic application is molten
Zinc inductor maximum power is 400kW, can be designed that 1 × 400=400kw with 400kw；2 × 400=800kw；3×400kw
=1200kw；4 × 400kw=1600kw series power frequencies have core zinc melting induction furnace, also there is the smaller molten zinc inductor of power
Such as 300kw, 240kw, 180kw etc., the electric furnace designed with these small-power inductors, electric furnace general power generally all exists
1200kw or less.
However, for according to current domestic zinc abstraction process condition, the electric furnace that zinc inductor is designed is melted with 400kw, most
High-power generally 1200kw, productivity are 10t/h or so, and unit consumption is 115~120kw/t.It can be seen that with low-power sense
The electric induction furnace of body design composition is answered, production capacity is relatively low, unit consumption is relatively high.
From the foregoing, it will be observed that being required to meet large-scale production, it is necessary to the number of units for increasing electric induction furnace, to increase equipment investment
And investment in land, existing molten zinc inductor, coil, steel bushing are cooled down by the way of air natural cooling, cooling
Effect is limited, and it is short to melt zinc inductor service life.
Therefore it provides a kind of service life is long, disclosure satisfy that the molten zinc inductor that large-scale production requires, have become this
Field technology personnel technical problem urgently to be resolved hurrily.
Utility model content
In order to solve the above technical problems, the application provides, a kind of service life is long, disclosure satisfy that large-scale production required
Molten zinc inductor, the application also provide a kind of zinc melting induction furnace, equally have above-mentioned advantageous effect.
Technical solution provided by the present application is as follows：
A kind of molten zinc inductor, including：Steel shell；The shell water jacket being installed on the steel shell；Set on steel
Heat insulation layer in shell；In heat insulation layer and section is rectangular wooden channel；The iron core being installed in wooden channel；Ring
Around the induction coil being set on the outside of iron core；The water-cooling protective sleeve being installed on the outside of coil；Be installed on the inside of wooden channel
One Dry vibrating material layer；The second Dry vibrating material layer being installed on the outside of wooden channel.
Further, in a kind of preferred mode of the utility model, the thickness of the first Dry vibrating material layer be 70mm extremely
150mm。
Further, the thickness of the first Dry vibrating material layer is 80 to 110mm.
Further, in a kind of preferred mode of the utility model, the thickness of the second Dry vibrating material layer be 180mm extremely
280mm。
Further, in a kind of preferred mode of the utility model, water-cooling protective sleeve includes：Water jacket ontology is set to water
The inlet and outlet on ontology are covered, the intrinsic cooling water pipe of water jacket is installed on, cooling water pipe one end is connected to water inlet,
The other end is connected to water outlet.
Further, in a kind of preferred mode of the utility model, cooling water pipe is specially " M " shape metal tube.
Further, in a kind of preferred mode of the utility model, cooling water pipe is specifically made of red copper material.
Further, in a kind of preferred mode of the utility model, water-cooling protective sleeve is specially rectangle water cooling copper sleeve.
Further, in a kind of preferred mode of the utility model, water-cooling protective sleeve is the copper pipe of rectangular cross-section, first
Hot bending is brazed on copper plate again at " M " shape, it is stamped made of rectangle water cooling copper sleeve.
Further, in a kind of preferred mode of the utility model, induction coil is the hollow copper tubing of rectangular cross-section
Single layer square coil made of coiling.
Further, in a kind of preferred mode of the utility model, induction coil is rectangle water cooling copper coil.
A kind of zinc melting induction furnace, including zinc inductor is melted as described above, and the power of molten zinc inductor is 1000kW.
A kind of molten zinc inductor provided by the utility model, compared with prior art, the utility model is related to molten zinc sense
The body is answered to include：Steel shell, the shell water jacket being installed on steel shell；It is equipped with heat insulation layer in steel shell, is set in heat insulation layer
It is rectangular wooden channel to have section, and the interior installation of wooden channel is cored, and iron core wraps around setting induction coil, induction coil
Outside is equipped with water-cooling protective sleeve, and wooden channel inside and outside all have Dry vibrating material layer, and water-cooling protective sleeve can be to molten zinc induction
Body carries out water cooling, even if the molten zinc inductor that power is larger, can efficiently be dissipated by being passed through cooling water into water-cooling protective sleeve and realizing
Heat extends the service life for melting zinc inductor.Zinc melting induction furnace provided by the present application, including zinc induction is melted as described above
Body, and the power of molten zinc inductor can improve production capacity and utilization rate of equipment and installations compared with prior art for 1000kW, save
Resource reduces cost, and can reduce occupation area of equipment, economizes the land resource, and easily facilitates layout and the installation of equipment, section
About manpower and materials and maintenance cost.
Description of the drawings
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the structural schematic diagram for the molten zinc inductor that the utility model embodiment provides；
Fig. 2 is the side structure schematic view for the molten zinc inductor that the utility model embodiment provides.
Specific implementation mode
In order to make those skilled in the art more fully understand the technical solution in the application, below in conjunction with the application reality
The attached drawing technical solutions in the embodiments of the present application applied in example is clearly and completely described, it is clear that described embodiment
Only a part of the embodiment of the application, instead of all the embodiments.Based on the embodiment in the application, this field is common
The every other embodiment that technical staff is obtained without making creative work belongs to the model of the application protection
It encloses.
Please be as shown in Figure 1 to Figure 2, the embodiment of the present application provides a kind of molten zinc inductor, including：Steel shell 1；It is installed on
Shell water jacket 8 on the steel shell；Heat insulation layer 2 in steel shell 1；In heat insulation layer 2 and section is rectangular
Wooden channel 3；The iron core 5 being installed in wooden channel 3；Around the induction coil 6 for being set to 5 outside of iron core；It is installed on line
Enclose the water-cooling protective sleeve 7 in outside；It is installed on the first Dry vibrating material layer 4 of 3 inside of wooden channel, is installed on 3 outside of wooden channel
Second Dry vibrating material layer 9.
A kind of molten zinc inductor that the utility model embodiment provides, compared with prior art, including：Steel shell 1, steel
It is equipped with heat insulation layer 2 in shell 1 processed, section is equipped in heat insulation layer 2 as rectangular wooden channel 3, installation is cored in wooden channel 3
5, iron core 5 wraps around setting induction coil 6, and 6 outside of induction coil is equipped with water-cooling protective sleeve 7, and the interior outside of wooden channel 3 is equal
With Dry vibrating material layer, water-cooling protective sleeve 7 can carry out water cooling to molten zinc inductor can even if the molten zinc inductor that power is larger
High efficiency and heat radiation is realized by being passed through cooling water into water-cooling protective sleeve 7, extends the service life for melting zinc inductor.The application provides
Zinc melting induction furnace, including zinc inductor is melted as described above, and the power of molten zinc inductor is 1000kW, with the prior art
It compares, production capacity and utilization rate of equipment and installations can be improved, economized on resources, reduce cost, and occupation area of equipment can be reduced, save soil
Ground resource easily facilitates layout and the installation of equipment, uses manpower and material resources sparingly and maintenance cost.
In the utility model embodiment, the thickness of the first Dry vibrating material layer 4 is 70mm to 150mm.
Specifically, in the utility model embodiment, the thickness of the first Dry vibrating material layer 4 is 80 to 110mm.
In the utility model embodiment, the thickness of the second Dry vibrating material layer 9 is 180mm to 280mm.
In the utility model embodiment, water-cooling protective sleeve 7 includes：Water jacket ontology, be set to water jacket ontology on water inlet and
Water outlet is installed on the intrinsic cooling water pipe of water jacket, and cooling water pipe one end is connected to water inlet, and the other end connects with water outlet
It is logical.
Specifically, in the utility model embodiment, cooling water pipe is specially " M " shape metal tube.
More specifically, in the utility model embodiment, cooling water pipe is specifically made of red copper material.
In the utility model embodiment, water-cooling protective sleeve 7 is specially rectangle water cooling copper sleeve.
In the utility model embodiment, water-cooling protective sleeve 7 is the copper pipe of rectangular cross-section, and first hot bending is brazed again at " M " shape
In on copper plate, it is stamped made of rectangle water cooling copper sleeve.
In the utility model embodiment, induction coil 6 is that single layer made of the hollow copper tubing coiling of rectangular cross-section is rectangular
Coil.
Can certainly be that in the utility model embodiment, induction coil 6 is rectangle water cooling copper coil.
A kind of zinc melting induction furnace, including zinc inductor is melted as described above, and the power of molten zinc inductor is 1000kW.
The molten zinc sense that the zinc melting induction furnace that index is 2 × 1000kw=2000kw is 3 × 400kw=1200kw with index
Electric furnace is answered to compare, production capacity can reach 16~18.5t/h, and compared to existing 10~11t/h, index is 2 × 1000kw
The production capacity of the zinc melting induction furnace of=2000kw has increased significantly, and human cost is substantially saved；In addition, index
Service life for the zinc melting induction furnace of 2 × 1000kw=2000kw can averagely reach 3 years or more, and existing 3 ×
The average life span of 400kw=1200kw zinc melting induction furnaces is difficult more than 2 years, and zinc melting induction furnace provided in this embodiment makes
Significant extension is obtained with the service life, and under identical zinc output demand, zinc electric induction furnace demand provided in this embodiment
Number of units is less, uses manpower and material resources sparingly, because molten zinc inductor uses water-cooled, hence it is evident that reduce noise pollution, operation person's environment
Apparent improvement, has significant economic value and social effect.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use this practicality new
Type.Various modifications to these embodiments will be apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest range consistent with features of novelty.
Claims (10)
1. a kind of molten zinc inductor, which is characterized in that including：
Steel shell；
The shell water jacket being installed on the steel shell；
Heat insulation layer in the steel shell；
In the heat insulation layer and section is rectangular wooden channel；
The iron core being installed in the wooden channel；
Around the induction coil being set on the outside of the iron core；
The water-cooling protective sleeve being installed on the outside of the induction coil；
The first Dry vibrating material layer being installed on the inside of the wooden channel；
The second Dry vibrating material layer being installed on the outside of the wooden channel.
2. molten zinc inductor according to claim 1, which is characterized in that the thickness of the first Dry vibrating material layer be 70mm extremely
150mm。
3. molten zinc inductor according to claim 1, which is characterized in that the thickness of the second Dry vibrating material layer is 180mm
To 280mm.
4. molten zinc inductor according to claim 1, which is characterized in that the water-cooling protective sleeve includes：Water jacket ontology, if
Inlet and outlet on the water jacket ontology are installed on the intrinsic cooling water pipe of the water jacket, the cooling water pipe
One end is connected to the water inlet, and the other end is connected to the water outlet.
5. molten zinc inductor according to claim 4, which is characterized in that the cooling water pipe is specially " M " shape metal tube.
6. molten zinc inductor according to claim 5, which is characterized in that the cooling water pipe is specifically by red copper material system
At.
7. molten zinc inductor according to claim 1, which is characterized in that the water-cooling protective sleeve is specially rectangle water-cooled copper
Set.
8. molten zinc inductor according to claim 1, which is characterized in that the induction coil is the hollow of rectangular cross-section
Single layer square coil made of copper pipe coiling.
9. molten zinc inductor according to claim 1, which is characterized in that the induction coil is rectangle water cooling copper coil.
10. a kind of zinc melting induction furnace, which is characterized in that include the molten zinc induction as described in claim 1 to 9 any one
Body, and the power of the molten zinc inductor is 1000kW.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721862987.3U CN207831917U (en) | 2017-12-27 | 2017-12-27 | A kind of molten zinc inductor and zinc melting induction furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721862987.3U CN207831917U (en) | 2017-12-27 | 2017-12-27 | A kind of molten zinc inductor and zinc melting induction furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207831917U true CN207831917U (en) | 2018-09-07 |
Family
ID=63389657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721862987.3U Active CN207831917U (en) | 2017-12-27 | 2017-12-27 | A kind of molten zinc inductor and zinc melting induction furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207831917U (en) |
-
2017
- 2017-12-27 CN CN201721862987.3U patent/CN207831917U/en active Active
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