CN207103798U - A kind of production line of automated production piston - Google Patents
A kind of production line of automated production piston Download PDFInfo
- Publication number
- CN207103798U CN207103798U CN201720923166.XU CN201720923166U CN207103798U CN 207103798 U CN207103798 U CN 207103798U CN 201720923166 U CN201720923166 U CN 201720923166U CN 207103798 U CN207103798 U CN 207103798U
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- China
- Prior art keywords
- die ontology
- chain
- cylinder chamber
- plate
- piston
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Abstract
The utility model discloses a kind of production line of automated production piston, and it includes the casting machine being sequentially arranged of being turned left from the right side(27), material grasping arm(28), blank conveying mechanism(29)And bead cutter(30);Bead cutter(30)Including mounting plate(9), bottom plate(10)And edger;Blank conveying mechanism(29)Including frame(15), frame(15)Both ends be rotatably installed with driving shaft(16)And driven shaft(17), driving shaft(16)On drive sprocket A is installed(18)With drive sprocket B(19), driven shaft(17)Upper driven sprocket A(20)With driven sprocket B(21).The beneficial effects of the utility model are:Compact-sized, mitigation labor strength, improve trimming efficiency, improve piston production efficiency, convenience in transport, automaticity height.
Description
Technical field
It the utility model is related to the technical field of piston production, particularly a kind of production line of automated production piston.
Background technology
Piston is the important composition part of engine powered counterparts, and the structure of piston is as shown in figure 1, piston includes inner ring
(31)And outer ring(32), inner ring(31)With outer ring(32)Between be connecting portion, outer ring(32)On circumferentially direction offer oilhole.
The processing technology of piston is:First aluminum alloy melting, melting liquid are injected in the cavity of casting machine, will be molded using robot arm
Blank afterwards takes out out of cavity, is illustrated in figure 2 the structural representation of blank, after blank cooling, cuts off due to founder
The overlap that skill is residued on Internal and external cycle(33), finally realize adding for piston through over cleaning, subsequent process station processing successively
Work.Blank after being molded by this casting machine is made up of two base substrates, formed with middle secondary between two base substrates(34).
The technique of existing excision overlap is first to cut off the middle pair between two base substrates, then by one of base substrate
Inner ring(31)Overlap on inward flange(33)Cut away, finally by base substrate outer ring(32)Overlap on outward flange(33)Cut away, this
Although kind of a method can realize excision overlap, it is divided into three processes and carries out respectively, increase the labor intensity of worker, reduces
Trimming efficiency.In addition the base substrate after being molded also needs to worker and transported in subsequent work stations, further increases labor intensity.
Utility model content
A kind of the shortcomings that the purpose of this utility model is to overcome prior art, there is provided compact-sized, mitigation worker's work
Intensity, improve trimming efficiency, improve piston production efficiency, convenience in transport automated production piston production line.
The purpose of this utility model is achieved through the following technical solutions:A kind of production line of automated production piston, it
Including being turned left the casting machine being sequentially arranged, material grasping arm, blank conveying mechanism and bead cutter from the right side;
The bead cutter includes mounting plate, bottom plate and edger, fixed between the mounting plate and bottom plate to be equipped with two
Root lead, the pressure head that can be slided along lead is provided between two leads, is installed with the top of the mounting plate
Oil cylinder, the piston rod of oil cylinder are connected with pressure head, and cabinet is provided with the top of bottom plate, two are provided between the pressure head and cabinet
Individual edger, edger include upper die and lower die, and upper mould is made up of connecting plate, die ontology A and core rod, and connecting plate is fixedly arranged on pressure
Head bottom, the bottom of connecting plate are installed with die ontology A, and die ontology A bottom offers cylinder chamber A, and core rod is arranged at post
It is coaxially disposed in shape chamber A and with cylinder chamber A, core rod is extended downwardly in cylinder chamber A outside;The lower mould includes die ontology B,
Die ontology B is fixedly arranged on enclosure top and connected with cabinet, and die ontology B is cylinder, and die ontology B external diameter is equal to cylindricality
Chamber A diameter, die ontology B is located at die ontology A underface, and is coaxially disposed with die ontology A, die ontology B top
Portion offers cylinder chamber B;
The blank conveying mechanism includes frame, and the both ends of the frame are rotatably installed with driving shaft and driven shaft, actively
Drive sprocket A and drive sprocket B be installed, driven sprocket A and driven sprocket B, drive sprocket A and driven chain on driven shaft on axle
Chain I is installed between wheel A, chain II, chain II each chain link and chain I are installed between drive sprocket B and driven sprocket B
Metallic plate is fixed between upper relative chain link;Two portal frames, two portal frame crossbeams are provided with the top of described frame
Between be provided with cooling blower, the outlet of cooling blower is set towards metallic plate.
Described mounting plate is set parallel to bottom plate.
Described cooling blower is set with frame in angle.
Described material grasping arm is six-DOF robot.
The utility model has advantages below:The utility model is compact-sized, mitigate labor strength, improves trimming effect
Rate, improve piston production efficiency, convenience in transport.
Brief description of the drawings
Fig. 1 is the structural representation of piston;
Fig. 2 is the structural representation of blank after casting;
Fig. 3 is structural representation of the present utility model;
Fig. 4 is the structural representation of edger;
Fig. 5 is Fig. 4 Section A-A schematic diagram;
Fig. 6 is the top view of lower mould;
Fig. 7 is the top view of conveying mechanism;
In figure, the upper moulds of 1-, mould under 2-, 3- connecting plates, 4- die ontologies A, 5- core rod, 6- cylinder chambers A, 7- die ontology B,
8- cylinder chambers B, 9- mounting plate, 10- bottom plates, 11- leads, 12- pressure heads, 13- oil cylinders, 14- cabinets, 15- frames, 16- master
Moving axis, 17- driven shafts, 18- drive sprockets A, 19- drive sprocket B, 20- driven sprocket A, 21- driven sprocket B, 22- chain I,
23- chains II, 24- metallic plate, 25- portal frames, 26- cooling blowers, 27- casting machines, 28- material grasping arms, 29- blank conveyers
Structure, 30- bead cutters, 31- inner rings, 32- outer rings, 33- overlaps, 34- centres are secondary.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings, the scope of protection of the utility model be not limited to
It is lower described:
As shown in Fig. 3 ~ 7, a kind of production line of automated production piston, it includes the casting machine being sequentially arranged of being turned left from the right side
27th, material grasping arm 28, blank conveying mechanism 29 and bead cutter 30, described material grasping arm 28 are six-DOF robot.
The bead cutter 30 includes mounting plate 9, bottom plate 10 and edger, and mounting plate 9 is set parallel to bottom plate 10, institute
State it is fixed between mounting plate 9 and bottom plate 10 be equipped with two leads 11, being provided between two leads 11 can be along lead
11 pressure heads 12 slided, the top of the mounting plate 9 are installed with oil cylinder 13, and the piston rod of oil cylinder 13 is connected with pressure head 12,
The top of bottom plate 10 is provided with cabinet 14, is provided with two edgers between the pressure head 12 and cabinet 14, edger includes
Upper mould 1 and lower mould 2, upper mould 1 are made up of connecting plate 3, die ontology A4 and core rod 5, and connecting plate 3 is fixedly arranged on the bottom of pressure head 12, even
The bottom of fishplate bar 3 is installed with die ontology A4, and die ontology A4 bottom offers cylinder chamber A6, and core rod 5 is arranged at cylinder chamber
It is coaxially disposed in A6 and with cylinder chamber A6, core rod 5 is extended downwardly in cylinder chamber A6 outside;The lower mould 2 includes die ontology
B7, die ontology B7 are fixedly arranged on the top of cabinet 14 and connected with cabinet 14, and die ontology B7 is cylinder, and die ontology B7's is outer
Footpath is equal to cylinder chamber A6 diameter, and die ontology B7 is located at die ontology A4 underface, and is coaxially disposed with die ontology A4,
Cylinder chamber B8 is offered at the top of die ontology B7;
The blank conveying mechanism 29 includes frame 15, and the both ends of the frame 15 are rotatably installed with driving shaft 16 and driven
Axle 17, is provided with drive sprocket A18 and drive sprocket B19 on driving shaft 16, driven sprocket A20 and driven sprocket on driven shaft 17
B21, chain I22 is installed between drive sprocket A18 and driven sprocket A20, pacified between drive sprocket B19 and driven sprocket B21
Equipped with chain II23, metallic plate 24 is fixed between relative chain link on chain II23 each chain link and chain I22;Described machine
The top of frame 15 is provided with two portal frames 25, and cooling blower 26, cooling blower 26 are provided between two crossbeams of portal frame 25
Set with frame 15 in angle, the outlet of cooling blower 26 is set towards metallic plate 24.
The course of work of the present utility model is as follows:
S1, it is injected into the forming cavity of casting machine 27 by aluminum alloy melting, and by fused solution, through after a period of time, beating
Open the gate of casting machine 27;
S2, start cooling blower 26 and drive driving shaft 16 to rotate, driving shaft 16 rotates through chain-driving driven shaft 17, chain
Bar drives the counterclockwise movement of metallic plate 24;The blank in casting machine 27 is taken out by material grasping arm 28 and is put into metallic plate 24
On, now blank conveys towards the direction of cooling blower 26, and the cold wind of the output of cooling blower 26 blows to the blank to come head-on, to hair
Base is radiated, it is achieved that while blank is conveyed toward trimming station, while cooled down to blank, without after air cooling again
It is sent into bead cutter 30 and carries out trimming, greatly improves the production efficiency of piston;
In S3, step S2 cool down after blank by cooling blower 26 after, worker picks and places blank on lower mould 2, ensure
Two outer rings 32 of blank are respectively protruding into two cylinder chamber B8, and middle pair 34 is between lower mould 2, now on outer ring 32
Overlap 33 rides over die ontology B7 top, realizes the frock of blank;
S4, the piston rod of control cylinder 13 stretch out, and pressure head 12 also moves down the upper mould 1 of drive and moved down, and core rod 5 is stretched first
Enter in inner ring 31 and formed hole axle coordinates, under force, core rod 5 is first by the overlap 33 whole one on inner ring 31
It is secondary to cut away;
S5, continue traveling downwardly with upper mould 1, die ontology B7 and cylinder chamber A6 forms hole axle and coordinated, and die ontology A4 will be outer
Overlap once resecting on circle 32 falls, while middle pair 34 and the junction of outer ring 32 are cut off, and finally realizes by once
Frock blank can all cut away Internal and external cycle edge overlap and middle pair, without being cut off again using frock three times, greatly mitigate
The labor intensity of worker, improves excision efficiency;
S6, cut-out the latter blank are divided into two independent base substrates, and base substrate drops to be collected in cabinet 14.
Claims (4)
- A kind of 1. production line of automated production piston, it is characterised in that:It includes the casting machine being sequentially arranged of being turned left from the right side (27), material grasping arm(28), blank conveying mechanism(29)And bead cutter(30);The bead cutter(30)Including mounting plate(9), bottom plate(10)And edger, the mounting plate(9)And bottom plate(10) Between fixed be equipped with two leads(11), two leads(11)Between be provided with can be along lead(11)The pressure head of slip (12), the mounting plate(9)Top be installed with oil cylinder(13), oil cylinder(13)Piston rod and pressure head(12)Connection, under Supporting plate(10)Top be provided with cabinet(14), the pressure head(12)With cabinet(14)Between be provided with two edgers, trimming Mould includes upper mould(1)With lower mould(2), upper mould(1)By connecting plate(3), die ontology A(4)And core rod(5)Composition, connecting plate(3) It is fixedly arranged on pressure head(12)Bottom, connecting plate(3)Bottom be installed with die ontology A(4), die ontology A(4)Bottom offer Cylinder chamber A(6), core rod(5)It is arranged at cylinder chamber A(6)It is interior and with cylinder chamber A(6)It is coaxially disposed, core rod(5)Extend downwardly in Cylinder chamber A(6)Outside;The lower mould(2)Including die ontology B(7), die ontology B(7)It is fixedly arranged on cabinet(14)Top and With cabinet(14)Connection, die ontology B(7)For cylinder, die ontology B(7)External diameter be equal to cylinder chamber A(6)Diameter, mould Has body B(7)Positioned at die ontology A(4)Underface, and with die ontology A(4)It is coaxially disposed, die ontology B(7)Top Portion offers cylinder chamber B(8);The blank conveying mechanism(29)Including frame(15), the frame(15)Both ends be rotatably installed with driving shaft(16)With Driven shaft(17), driving shaft(16)On drive sprocket A is installed(18)With drive sprocket B(19), driven shaft(17)Upper driven chain Take turns A(20)With driven sprocket B(21), drive sprocket A(18)With driven sprocket A(20)Between chain I is installed(22), drive chain Take turns B(19)With driven sprocket B(21)Between chain II is installed(23), chain II(23)Each chain link and chain I(22)Upper phase To chain link between be fixed with metallic plate(24);Described frame(15)Top be provided with two portal frames(25), two dragons Door frame(25)Cooling blower is provided between crossbeam(26), cooling blower(26)Outlet towards metallic plate(24)Set.
- A kind of 2. production line of automated production piston according to claim 1, it is characterised in that:Described mounting plate (9)Parallel to bottom plate(10)Set.
- A kind of 3. production line of automated production piston according to claim 1, it is characterised in that:Described cooling blower (26)With frame(15)Set in angle.
- A kind of 4. production line of automated production piston according to claim 1, it is characterised in that:Described material grasping arm (28)For six-DOF robot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720923166.XU CN207103798U (en) | 2017-07-27 | 2017-07-27 | A kind of production line of automated production piston |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720923166.XU CN207103798U (en) | 2017-07-27 | 2017-07-27 | A kind of production line of automated production piston |
Publications (1)
Publication Number | Publication Date |
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CN207103798U true CN207103798U (en) | 2018-03-16 |
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ID=61572169
Family Applications (1)
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CN201720923166.XU Expired - Fee Related CN207103798U (en) | 2017-07-27 | 2017-07-27 | A kind of production line of automated production piston |
Country Status (1)
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CN (1) | CN207103798U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107377946A (en) * | 2017-07-27 | 2017-11-24 | 成都市龙泉通惠实业有限责任公司 | A kind of production line of automated production piston |
CN108723330A (en) * | 2018-05-23 | 2018-11-02 | 夏文才 | A kind of device for processing vehicle piston |
-
2017
- 2017-07-27 CN CN201720923166.XU patent/CN207103798U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107377946A (en) * | 2017-07-27 | 2017-11-24 | 成都市龙泉通惠实业有限责任公司 | A kind of production line of automated production piston |
CN108723330A (en) * | 2018-05-23 | 2018-11-02 | 夏文才 | A kind of device for processing vehicle piston |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180316 Termination date: 20210727 |
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CF01 | Termination of patent right due to non-payment of annual fee |