CN207087562U - A grinding device based on the multi-dimensional movement of the grinding disc driven by the motor transmission shaft - Google Patents
A grinding device based on the multi-dimensional movement of the grinding disc driven by the motor transmission shaft Download PDFInfo
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Abstract
本实用新型提供一种基于电机传动轴带动磨片多维度运动的打磨装置,包括机架;U型安装臂,通过升降方位移动轴设置在机架上;固定基座,通过水平移动机构设置在机架上;打磨机构,固定安装在U型安装臂上,在打磨机构上放置多种打磨片,打磨机构可实现打磨片的左右方向打磨做功和打磨片的旋转方向运动;和工件固定装置,固定安装在固定基座上,工件固定装置用于放置工件,可实现工件的旋转方向运动;打磨机构的打磨片对工件固定装置的工件进行打磨做功。本实用新型可实现六轴运动,对工件进行多维度运动方向的打磨,并且由于工件固定装置可实现工件的自身旋转,能够对工件的边角打磨,使得本实用新型对工件具有全方位无死角打磨的特点。
The utility model provides a grinding device based on a motor drive shaft driving a grinding disc to move in multiple dimensions, including a frame; a U-shaped mounting arm, which is arranged on the frame through a lifting and lowering azimuth moving axis; a fixed base, which is arranged on the frame through a horizontal moving mechanism; a grinding mechanism, which is fixedly mounted on the U-shaped mounting arm, and a variety of grinding discs are placed on the grinding mechanism, and the grinding mechanism can realize left-right grinding work and rotational movement of the grinding disc; and a workpiece fixing device, which is fixedly mounted on the fixed base, and the workpiece fixing device is used to place the workpiece, and can realize rotational movement of the workpiece; the grinding disc of the grinding mechanism performs grinding work on the workpiece of the workpiece fixing device. The utility model can realize six-axis movement, and grind the workpiece in multiple-dimensional movement directions, and because the workpiece fixing device can realize the self-rotation of the workpiece, it can grind the corners of the workpiece, so that the utility model has the characteristics of all-round grinding without dead angles for the workpiece.
Description
技术领域technical field
本实用新型属于工件打磨装置技术领域,具体而言,本实用新型涉及一种基于电机传动轴带动磨片多维度运动的打磨装置。The utility model belongs to the technical field of workpiece grinding devices. Specifically, the utility model relates to a grinding device based on a motor transmission shaft driving a grinding plate to move in multiple dimensions.
背景技术Background technique
在现有技术中,如金属或非金属的雕刻、直径小于3mm的钻孔、金属手机壳等工件表面的打磨抛光等等,一般采用五轴机床进行加工,现有五轴机床包括机架、X轴滑台、Y轴滑台、Z轴升降台、A轴转台以及C轴摆臂;所述A轴转台安装在所述X轴滑台上,所述A轴转台通过所述X轴滑台的作用在X轴方向平移;所述X轴滑台安装在所述Y轴滑台上,所述X轴滑台通过所述Y轴滑台的作用在Y轴方向上平移,所述Y轴滑台固定安装在所述机架上;所述C轴摆臂安装在所述Z轴升降台上,所述C轴摆臂通过所述Z轴升降台的作用在Z轴方向上下运动;虽然常规的五轴机床进行加工,但是五轴机床只能实现对手机壳等工件的表面进行打磨,无法同时实现对手机壳等工件的边角进行打磨,也就是说五轴机床无法对手机壳等工件实现实际意义的多维度的加工。In the prior art, five-axis machine tools are generally used for processing such as metal or non-metallic engraving, drilling with a diameter of less than 3mm, and metal mobile phone cases. The existing five-axis machine tool includes a frame, The X-axis slide table, the Y-axis slide table, the Z-axis lift table, the A-axis turntable and the C-axis swing arm; the A-axis turntable is installed on the X-axis slide table, and the A-axis turntable passes through the X-axis slide The function of the platform is to translate in the X-axis direction; the X-axis slide table is installed on the Y-axis slide table, and the X-axis slide table is translated in the Y-axis direction through the action of the Y-axis slide table. The axis slide table is fixedly installed on the frame; the C-axis swing arm is installed on the Z-axis lifting platform, and the C-axis swing arm moves up and down in the Z-axis direction through the action of the Z-axis lifting platform; Although the conventional five-axis machine tool is used for processing, the five-axis machine tool can only grind the surface of workpieces such as mobile phone cases, and cannot simultaneously grind the corners of workpieces such as mobile phone cases. and other workpieces to achieve practical multi-dimensional processing.
现有技术中能够实现多维度打磨的装置和方法有很多,如申请日为2013年7月22日、申请号为201310308242.2、名称为“一种水平多砂带机构的六轴联动数控砂带磨床”的中国专利文件,该中国专利文件的涉及一种水平多砂带机构的六轴联动数控砂带磨床,采用A、B、C三个转动或摆动轴与砂带磨削装置分离的六轴联动机床布局;砂带磨削装置只做与接触力方向垂直的两个直线方向运动,Z向运动和回转轴运动惯性力对砂带机构接触力无影响;以及多砂带磨削装置集成叶片磨削抛光成型。该中国专利文件的有益效果为:通过将砂带磨削装置单独提出,不与任何一个转动轴复合,从而杜绝了现有技术中回转轴对磨削运动的负面影响,对厚度极小(如0.1mm~0.2mm)的片状工件做到精确加工。通过多砂带磨削装置的设置,在一次加工中不再需要更换不同型号的砂带,做到真正的自动化生产。但是该中国专利文件的水平多砂带机构的六轴联动数控砂带磨床只能对厚度极小的片状工件的表面进行加工,无法适用到手机壳等工件的边角加工;再者该中国专利文件的水平多砂带机构的六轴联动数控砂带磨床是通过将砂带磨削装置单独设置的,这样会造成每次对工件进行加工时,都需要重新调整准确度,使其具有操作繁琐和功能单一的缺陷。There are many devices and methods that can realize multi-dimensional grinding in the prior art. For example, the application date is July 22, 2013, the application number is 201310308242.2, and the name is "a six-axis linkage CNC abrasive belt grinder with a horizontal multi-abrasive belt mechanism." "Chinese patent document, which relates to a six-axis linkage CNC abrasive belt grinding machine with a horizontal multi-abrasive belt mechanism, using three rotating or swinging axes A, B, and C to separate the six axes The layout of the linked machine tool; the abrasive belt grinding device only moves in two linear directions perpendicular to the direction of the contact force, and the Z-direction movement and the inertial force of the rotary axis have no effect on the contact force of the abrasive belt mechanism; and the multi-abrasive belt grinding device integrates blades Grinding and polishing molding. The beneficial effects of this Chinese patent document are: by proposing the abrasive belt grinding device separately, it is not compounded with any rotating shaft, thereby eliminating the negative influence of the rotating shaft in the prior art on the grinding movement, and the thickness is extremely small (such as 0.1mm ~ 0.2mm) sheet workpieces can be precisely processed. Through the setting of multi-abrasive belt grinding device, it is no longer necessary to replace different types of abrasive belts in one processing, so as to achieve real automatic production. However, the six-axis linkage CNC abrasive belt grinder of the horizontal multi-abrasive belt mechanism in this Chinese patent document can only process the surface of sheet-shaped workpieces with a very small thickness, and cannot be applied to the corner processing of workpieces such as mobile phone cases; moreover, the Chinese patent document The six-axis linkage CNC abrasive belt grinder of the horizontal multi-abrasive belt mechanism in the patent document is set up separately with the abrasive belt grinding device, which will cause the accuracy to be readjusted every time the workpiece is processed, so that it can operate The defects of cumbersome and single function.
实用新型内容Utility model content
本实用新型的目的在于提供一种基于电机传动轴带动磨片多维度运动的打磨装置,以至少解决现有技术中存在的打磨装置无法实现对手机壳等工件的边角加工的技术问题,以及无法解决现有技术中存在的打磨装置无法实现多维度加工的技术问题。The purpose of the utility model is to provide a grinding device based on the multi-dimensional movement of the grinding plate driven by the motor drive shaft, so as to at least solve the technical problem that the grinding device in the prior art cannot realize the corner processing of workpieces such as mobile phone shells, and It cannot solve the technical problem that the grinding device in the prior art cannot realize multi-dimensional processing.
为了解决上述问题,本实用新型提供一种基于电机传动轴带动磨片多维度运动的打磨装置,其技术方案如下:In order to solve the above problems, the utility model provides a grinding device based on the multi-dimensional movement of the grinding plate driven by the motor transmission shaft, and its technical scheme is as follows:
一种基于电机传动轴带动磨片多维度运动的打磨装置,包括机架,用于提供安装空间;U型安装臂,所述U型安装臂通过升降方位移动轴设置在所述机架上;固定基座,所述固定基座通过水平移动机构设置在所述机架上,所述固定基座在所述机架上实现左右方位移动和前后方位移动;打磨机构,固定安装在所述U型安装臂上,在所述打磨机构上设有多个打磨面用于放置多种打磨片,所述打磨机构可实现打磨片的左右方向打磨做功和打磨片的旋转方向运动;和工件固定装置,固定安装在所述固定基座上,所述工件固定装置用于放置工件,所述工件固定装置可实现工件的旋转方向运动;所述打磨机构的打磨片对所述工件固定装置的工件进行打磨做功。A grinding device based on a motor drive shaft to drive a grinding plate to move in multiple dimensions, including a frame for providing installation space; a U-shaped mounting arm, the U-shaped mounting arm is arranged on the frame through a lifting and azimuth moving shaft; A fixed base, the fixed base is arranged on the frame through a horizontal movement mechanism, and the fixed base realizes the left and right azimuth movement and the front and rear azimuth movement on the said frame; the grinding mechanism is fixedly installed on the U On the type mounting arm, a plurality of grinding surfaces are provided on the grinding mechanism for placing a variety of grinding sheets, and the grinding mechanism can realize grinding work in the left and right direction of the grinding sheet and movement in the rotational direction of the polishing sheet; and a workpiece fixing device , fixedly installed on the fixed base, the workpiece fixing device is used to place the workpiece, and the workpiece fixing device can realize the rotation direction movement of the workpiece; the grinding sheet of the grinding mechanism performs Grinding works.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述打磨机构包括安装箱,置于所述U型安装臂的两侧支臂之间的位置,所述安装箱的外壁的水平方向上形成多个安装面;多个打磨片,一一对应设置在所述安装箱的多个安装面上,用于打磨工件;第一电机组,安装在所述U型安装臂的第一支臂上,穿过所述安装箱通过第一传动机构与多个所述打磨片相连,用于驱动多个打磨片做功;和第二电机组,安装在所述U型安装臂的第二支臂上,与所述安装箱相连,用于驱动所述安装箱转动,以使不同的打磨片对工件进行做功;所述第二电机组的第二输出轴与所述第一电机组的第一输出轴为同轴设置。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding plate driven by the motor drive shaft is further preferably: the grinding mechanism includes a mounting box, which is placed between the two side arms of the U-shaped mounting arm, and the mounting box A plurality of installation surfaces are formed on the horizontal direction of the outer wall of the box; a plurality of grinding sheets are arranged on the plurality of installation surfaces of the installation box one by one for grinding workpieces; the first motor unit is installed on the U-shaped On the first arm of the installation arm, it passes through the installation box and is connected with a plurality of the grinding sheets through the first transmission mechanism, and is used to drive the plurality of grinding sheets to do work; and the second motor unit is installed on the U-shaped On the second arm of the installation arm, it is connected with the installation box, and is used to drive the rotation of the installation box, so that different grinding sheets can perform work on the workpiece; the second output shaft of the second motor unit is connected to the The first output shafts of the first motor unit are arranged coaxially.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述第一电机组包括第一电机,用于提供动力;第一电机固定架,固定安装在所述第一电机上,并将所述第一电机固定在所述U型安装臂的第一支臂位置;第一电机联轴器,固定安装在所述U型安装臂的第一支臂内侧,所述第一电机的第一输出轴与所述第一电机联轴器的内圈相连;所述第二电机组包括第二电机,用于提供动力;减速机,与所述第二电机相连,用于减速;减速机固定架,固定安装在所述减速机上,并将所述减速机固定在所述U型安装臂的第二支臂位置;减速机联轴器,固定安装在所述U型安装臂的第二支臂内侧,所述减速机的第二输出轴与所述减速机联轴器的内圈相连,所述第二输出轴还与所述安装箱相连。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding plate driven by the motor transmission shaft is further preferably: the first motor unit includes a first motor for providing power; the first motor fixing frame is fixedly installed on the first on the motor, and fix the first motor at the first arm position of the U-shaped mounting arm; the first motor coupling is fixedly installed on the inside of the first arm of the U-shaped mounting arm, and the The first output shaft of the first motor is connected with the inner ring of the first motor coupling; the second motor unit includes a second motor for providing power; the reducer is connected with the second motor for for deceleration; the reducer fixing frame is fixedly installed on the reducer, and the reducer is fixed at the second arm position of the U-shaped mounting arm; the reducer coupling is fixedly installed on the U-shaped Inside the second support arm of the installation arm, the second output shaft of the reducer is connected with the inner ring of the reducer coupling, and the second output shaft is also connected with the installation box.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述安装箱的安装面为四个;所述打磨片也为四个,分别为第一打磨片,用于对工件进行初磨加工;第二打磨片,用于对工件进行中磨加工;第三打磨片,用于对工件进行精磨加工;第四打磨片,用于对工件进行收光加工。As the above-mentioned grinding device based on the motor transmission shaft driving the multi-dimensional movement of the grinding disc, it is further preferably: the installation surface of the installation box is four; the grinding disc is also four, which are respectively the first grinding disc, used for The workpiece is initially ground; the second grinding sheet is used for intermediate grinding of the workpiece; the third grinding sheet is used for fine grinding of the workpiece; the fourth grinding sheet is used for finishing the workpiece.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述第一传动机构包括传动轴,置于所述安装箱内,所述传动轴的始端与第一输出轴相连;多个传动副,所述传动副的主传动副与所述传动轴相连,所述传动副的从传动副通过转动轴与打磨片相连,所述传动副用于带动打磨片做功。As mentioned above, the grinding device based on the multi-dimensional motion of the grinding plate driven by the motor transmission shaft is further preferably: the first transmission mechanism includes a transmission shaft, which is placed in the installation box, and the starting end of the transmission shaft is connected to the first output shaft. Connected; a plurality of transmission pairs, the main transmission pair of the transmission pair is connected with the transmission shaft, and the slave transmission pair of the transmission pair is connected with the grinding sheet through the rotating shaft, and the transmission pair is used to drive the polishing sheet to do work.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:还包括打磨片安装板,所述打磨片安装板的内侧面与所述传动副的转动轴相连,所述打磨片安装在打磨片安装板的外侧面。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding disc driven by the motor drive shaft is further preferably: further comprising a grinding disc mounting plate, the inner surface of the grinding disc mounting plate is connected with the rotating shaft of the transmission pair, and the grinding The blade is installed on the outer side of the grinding blade mounting plate.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:还包括传动偏心轮机构,所述传动偏心轮机构设置在所述传动副和所述打磨片安装板之间,所述第一传动机构通过所述传动偏心轮机构带动所述打磨片安装板实现往复弧度转动,进而带动打磨片实现往复弧度转动。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding disc driven by the motor drive shaft is further preferably: further comprising a transmission eccentric mechanism, and the transmission eccentric mechanism is arranged between the transmission pair and the grinding disc mounting plate, The first transmission mechanism drives the grinding sheet mounting plate to realize a reciprocating arc rotation through the transmission eccentric mechanism, and then drives the grinding sheet to realize a reciprocating arc rotation.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述传动偏心轮机构包括主动盘,所述主动盘的内侧与转动轴相连,用于提供动力;偏心轮,所述主动盘外侧的中心轴与所述偏心轮内侧的中心轴相连;和从动盘,所述从动盘内侧的中心轴与所述偏心轮外侧的偏心轴相连,所述从动盘外侧的中心轴与所述打磨片安装板相连。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding plate driven by the motor transmission shaft is further preferably: the transmission eccentric wheel mechanism includes a driving disc, the inner side of the driving disc is connected with the rotating shaft to provide power; the eccentric wheel, The central shaft on the outside of the driving disc is connected to the central shaft on the inside of the eccentric wheel; and the driven disc, the central shaft on the inside of the driven disc is connected to the eccentric shaft on the outside of the eccentric wheel, and the outer side of the driven disc is The central axis of the grinding sheet is connected to the mounting plate.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:所述工件固定装置包括固定箱体,固定安装在所述固定基座上;工件旋转电机,安装在所述固定箱体的一侧,用于提供动力;多个固定台,呈并排设置在所述固定箱体上,并穿过所述固定箱体通过第二传动机构与所述工件旋转电机的工件输出轴相连,多个所述固定台用于放置工件。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding plate driven by the motor drive shaft is further preferably: the workpiece fixing device includes a fixed box, which is fixedly installed on the fixed base; the workpiece rotating motor is installed on the fixed One side of the box is used to provide power; a plurality of fixed tables are arranged side by side on the fixed box, and pass through the fixed box through the second transmission mechanism and the workpiece output shaft of the workpiece rotating motor connected, a plurality of said fixed tables are used for placing workpieces.
如上述的基于电机传动轴带动磨片多维度运动的打磨装置,进一步优选为:还包括真空吸附机构,用于将工件吸附在所述固定台上。As mentioned above, the grinding device based on the multi-dimensional movement of the grinding plate driven by the motor transmission shaft is further preferably: further comprising a vacuum adsorption mechanism for adsorbing the workpiece on the fixed table.
分析可知,与现有技术相比,本实用新型的优点和有益效果在于:Analysis shows that compared with the prior art, the utility model has the advantages and beneficial effects of:
一、本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置通过U型安装臂实现打磨机构的升降方位位移,通过固定基座实现工件固定装置的的左右方位和前后方位位移,即本实用新型通过U型安装臂和固定基座实现打磨机构和工件固定装置的三维方向位移;本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置的打磨机构自身可实现打磨片的左右方向打磨以及自身旋转打磨,工件固定装置自身可实现工件的自身旋转;也就是说,本实用新型可以实现六轴运动,对工件进行多维度运动方向的打磨,并且由于工件固定装置可实现工件的自身旋转,能够对工件的边角打磨,使得本实用新型对工件具有全方位无死角打磨的特点。1. The grinding device provided by the utility model based on the multi-dimensional movement of the grinding plate driven by the motor drive shaft realizes the lifting and azimuth displacement of the grinding mechanism through the U-shaped mounting arm, and realizes the left and right azimuth and front and rear azimuth displacements of the workpiece fixing device through the fixed base. That is to say, the utility model realizes the three-dimensional displacement of the grinding mechanism and the workpiece fixing device through the U-shaped mounting arm and the fixed base; Grinding in the left and right directions of the sheet and self-rotating grinding, the workpiece fixing device itself can realize the self-rotation of the workpiece; The self-rotation of the workpiece can be realized, and the corners of the workpiece can be polished, so that the utility model has the characteristics of grinding the workpiece in all directions without dead angles.
二、本实用新型设置打磨机构的结构特征,可以通过第一电机组控制打磨片做功对工件进行打磨,当需要另外一个打磨片对工件进行打磨的时候,只需要通过第二电机组控制安装箱转动,以使第二个打磨片转动到工件的对应位置,再通过第一电机组控制第二个打磨片做功对工件进行打磨即可;本实用新型可以将多个打磨片安装在同一个机架上,并且还可以通过第二电机组控制多个打磨片转动以完成多种打磨工序,本实用新型的安装箱的转动方向和多个打磨片的转动方向为同轴设置,这样可以使多个打磨片的转动方位相同,以使本实用新型实现无死角打磨。2. The utility model is equipped with the structural features of the grinding mechanism. The first motor unit can control the grinding piece to do work to grind the workpiece. When another grinding piece is needed to polish the workpiece, it only needs to control the installation box through the second motor unit. Rotate so that the second grinding sheet rotates to the corresponding position of the workpiece, and then the second grinding sheet is controlled by the first motor unit to do work to polish the workpiece; the utility model can install multiple grinding sheets on the same machine frame, and can also control the rotation of multiple grinding sheets through the second motor unit to complete various grinding processes. The rotation direction of the installation box of the utility model and the rotation direction of multiple grinding sheets are set coaxially, so that multiple The rotation orientations of the two grinding sheets are the same, so that the utility model realizes grinding without dead ends.
三、本实用新型设置工件固定装置的结构特征,以工件旋转电机作为多个固定台的同一动力源,在将多个固定台并排放置在一起时,通过工件旋转电机的动力,可以使多个固定台同时旋转,进而使位于多个固定台上的工件也同时旋转,通过打磨机构对多个工件同时打磨,实现多个工件打磨一致。3. The utility model sets the structural features of the workpiece fixing device. The workpiece rotating motor is used as the same power source of multiple fixing tables. When multiple fixing tables are placed side by side, the power of the workpiece rotating motor can make multiple The fixed table rotates at the same time, so that the workpieces on the multiple fixed tables are also rotated at the same time, and the multiple workpieces are simultaneously polished by the grinding mechanism, so that the multiple workpieces are polished uniformly.
附图说明Description of drawings
图1为本实用新型优选实施例的基于电机传动轴带动磨片多维度运动的打磨装置的结构示意图;Fig. 1 is a schematic structural view of a polishing device based on a motor transmission shaft driving a multi-dimensional movement of a grinding plate in a preferred embodiment of the present invention;
图2为本实用新型优选实施例的机架的结构示意图;Fig. 2 is the structural representation of the frame of preferred embodiment of the present utility model;
图3为图2的左视图;Fig. 3 is the left view of Fig. 2;
图4为本实用新型优选实施例的打磨机构的安装示意图;Fig. 4 is the schematic diagram of installation of the grinding mechanism of the preferred embodiment of the present invention;
图5为图4的俯视图;Figure 5 is a top view of Figure 4;
图6为本实用新型优选实施例的打磨机构的结构示意图;Fig. 6 is a schematic structural view of a grinding mechanism in a preferred embodiment of the present invention;
图7为图6的剖视图;Fig. 7 is a sectional view of Fig. 6;
图8为本实用新型优选实施例的传动副密封箱的结构示意图;Fig. 8 is a schematic structural view of the transmission pair sealing box of the preferred embodiment of the present invention;
图9为本实用新型优选实施例的第一偏心轮机构的结构示意图;Fig. 9 is a schematic structural view of the first eccentric wheel mechanism of the preferred embodiment of the present invention;
图10为本实用新型优选实施例的工件固定装置的结构示意图;Fig. 10 is a schematic structural view of a workpiece fixing device in a preferred embodiment of the present invention;
图11为图10的俯视图;Figure 11 is a top view of Figure 10;
图12为本实用新型优选实施例的固定箱体剖视图;Fig. 12 is a cross-sectional view of a fixed box in a preferred embodiment of the present invention;
图13为图12的主视图;Fig. 13 is the front view of Fig. 12;
图14为本实用新型优选实施例的真空吸附机构的结构示意图;Fig. 14 is a schematic structural diagram of a vacuum adsorption mechanism in a preferred embodiment of the present invention;
图15为实用新型优选实施例的吸附台的结构示意图。Fig. 15 is a schematic structural view of the adsorption table of the preferred embodiment of the utility model.
图中:1-机架;11-U型安装臂;12-固定基座;121-前后方位移动轴;122-左右方位移动轴;123-升降方位移动轴;13-固定箱体;14-工件旋转电机;141-工件输出轴;142-连接轴;143-吸附管;144-吸附器;15-第一固定台;151-第一旋转轴;152-第一密封箱;153-吸附台;1531-吸附中心孔;1532-吸附副孔;1533-吸附边孔;16-第二固定台;161-第二旋转轴;162-第二密封箱;17-第三固定台;171-第三旋转轴;172-第三密封箱;18-第四固定台;181-第四旋转轴;182-第四密封箱;19-第五固定台;191-第五旋转轴;192-第五密封箱;2-第一电机;21-第一电机固定架;22-第一电机联轴器;23-轴承;24-第一输出轴;3-安装箱;4-第二电机;41-减速机;411-第二输出轴;42-减速机固定架;43-减速机联轴器;5-第一打磨片;51-第一打磨片安装板;52-第一传动偏心轮机构;521-主动盘;522-偏心轮;523-从动盘;6-第二打磨片;61-第二打磨片安装板;7-第三打磨片;71-第三打磨片安装板;72-第三传动偏心轮机构;8-第四打磨片;81-第四打磨片安装板;9-传动轴;91-第一主传动副;92-第二主传动副;93-第一从传动副;94-第二从传动副;95-转动轴;96-传动副密封箱。In the figure: 1-frame; 11-U-shaped mounting arm; 12-fixed base; 121-front and rear azimuth moving shaft; 122-left and right azimuth moving shaft; 123-lifting and azimuth moving shaft; 13-fixed box; 14- Workpiece rotating motor; 141-workpiece output shaft; 142-connecting shaft; 143-adsorption tube; 144-adsorber; 15-first fixed table; 151-first rotating shaft; ; 1531-adsorption center hole; 1532-adsorption auxiliary hole; 1533-adsorption side hole; 16-second fixed platform; 161-second rotating shaft; 162-second sealing box; Three rotating shafts; 172-the third sealing box; 18-the fourth fixed platform; 181-the fourth rotating shaft; 182-the fourth sealing box; 19-the fifth fixed platform; 191-the fifth rotating shaft; 192-the fifth Sealing box; 2-the first motor; 21-the first motor fixing frame; 22-the first motor coupling; 23-bearing; 24-the first output shaft; 3-installation box; 4-the second motor; 41- Reducer; 411-second output shaft; 42-reducer fixed frame; 43-reducer coupling; 5-first grinding sheet; 51-first grinding sheet mounting plate; 52-first transmission eccentric wheel mechanism; 521-driving disc; 522-eccentric wheel; 523-driven disc; 6-the second grinding plate; 61-the second grinding plate mounting plate; 7-the third grinding plate; 71-the third grinding plate mounting plate; 72- The third transmission eccentric wheel mechanism; 8-the fourth grinding sheet; 81-the fourth grinding sheet mounting plate; 9-transmission shaft; 91-the first main transmission pair; 92-the second main transmission pair; 93-the first slave transmission Vice; 94-the second slave transmission pair; 95-rotating shaft; 96-transmission pair sealing box.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1至图15所示,本实用新型优选实施例的基于电机传动轴带动磨片多维度运动的打磨装置主要包括机架1,用于提供安装空间;U型安装臂11,U型安装臂11通过升降方位移动轴123设置在机架1上;固定基座12,固定基座12通过水平移动机构设置在机架1上,固定基座12在机架1上实现左右方位移动和前后方位移动;打磨机构固定安装在U型安装臂11上,在打磨机构上设有多个打磨面用于放置多种打磨片,打磨机构可实现打磨片的左右方向打磨做功和打磨片的旋转方向运动;工件固定装置,固定安装在固定基座12上,工件固定装置用于放置工件,工件固定装置可实现工件的旋转方向运动;打磨机构的打磨片对工件固定装置的工件进行打磨做功。As shown in Figures 1 to 15, the grinding device based on the multi-dimensional movement of the grinding disc driven by the motor transmission shaft in the preferred embodiment of the present invention mainly includes a frame 1 for providing installation space; a U-shaped mounting arm 11, a U-shaped installation The arm 11 is arranged on the frame 1 through the lifting and azimuth moving shaft 123; the fixed base 12 is arranged on the frame 1 through a horizontal movement mechanism, and the fixed base 12 realizes left and right azimuth movement and front and rear movement on the frame 1 Azimuth movement; the grinding mechanism is fixedly installed on the U-shaped mounting arm 11. There are multiple grinding surfaces on the grinding mechanism for placing various grinding sheets. The grinding mechanism can realize the left and right grinding work of the grinding sheet and the rotation direction of the polishing sheet Movement; the workpiece fixing device is fixedly installed on the fixed base 12, the workpiece fixing device is used to place the workpiece, and the workpiece fixing device can realize the rotation direction movement of the workpiece; the grinding sheet of the grinding mechanism grinds the workpiece of the workpiece fixing device to perform work.
总而言之,本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置通过U型安装臂11实现打磨机构的升降方位位移,通过固定基座12实现工件固定装置的的左右方位和前后方位位移,即本实用新型通过U型安装臂11和固定基座12实现打磨机构和工件固定装置的三维方向位移;本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置的打磨机构自身可实现打磨片的左右方向打磨以及自身旋转打磨,工件固定装置自身可实现工件的自身旋转;也就是说,本实用新型可以实现六轴运动,对工件进行多维度运动方向的打磨,并且由于工件固定装置可实现工件的自身旋转,可以实现在工件的边角的打磨,使得本实用新型对工件具有全方位无死角打磨的特点。In a word, the grinding device provided by the utility model based on the multi-dimensional movement of the grinding plate driven by the motor drive shaft realizes the lifting and azimuth displacement of the grinding mechanism through the U-shaped mounting arm 11, and realizes the left and right azimuth and front and rear azimuth of the workpiece fixing device through the fixed base 12. Displacement, that is, the utility model realizes the three-dimensional displacement of the grinding mechanism and the workpiece fixing device through the U-shaped mounting arm 11 and the fixed base 12; the grinding mechanism of the grinding device based on the multi-dimensional movement of the grinding disc driven by the motor drive shaft provided by the utility model It can realize grinding in the left and right directions of the grinding sheet and self-rotating grinding, and the workpiece fixing device itself can realize the self-rotation of the workpiece; The workpiece fixing device can realize the self-rotation of the workpiece, and can realize the grinding on the corners of the workpiece, so that the utility model has the characteristics of grinding the workpiece in all directions without dead ends.
为了便于对工件进行三维方向的移动,如图1、图2和图3所示,本实用新型的水平移动机构包括前后方位移动轴121,前后方位移动轴121安装在机架1上并与固定基座12相连,用于实现固定基座12的前后方位移动;左右方位移动轴122,左右方位移动轴122安装在前后方位移动轴121上,用于实现固定基座12的左右方位移动。本实用新型的升降方位移动轴123安装在机架1上并与打磨机构相连,用于实现打磨机构的升降方位移动,以使打磨机构与工件实现升降方向的位移。本实用新型可以通过伺服电机控制前后方位移动轴121、左右方位移动轴122带动固定基座12实现两维方向移动,再通过伺服电机控制升降方位移动轴123带动打磨机构11实现一维方向移动,最终实现打磨机构11和工件之间的三维方向移动。In order to facilitate the three-dimensional movement of the workpiece, as shown in Fig. 1, Fig. 2 and Fig. 3, the horizontal movement mechanism of the present utility model includes a front and rear azimuth moving shaft 121, and the front and rear azimuth moving shaft 121 is installed on the frame 1 and fixed The bases 12 are connected to each other for realizing the front and rear azimuth movement of the fixed base 12; The lifting azimuth moving shaft 123 of the present utility model is installed on the frame 1 and links to each other with the grinding mechanism, and is used to realize the lifting and azimuth movement of the grinding mechanism, so that the grinding mechanism and the workpiece realize the displacement in the lifting direction. The utility model can drive the fixed base 12 to move in a two-dimensional direction by controlling the front and rear azimuth moving shaft 121 and the left and right azimuth moving shaft 122 through the servo motor, and then drive the grinding mechanism 11 to move in one-dimensional direction through the control of the servo motor to control the lifting and azimuth moving shaft 123. Finally, three-dimensional movement between the grinding mechanism 11 and the workpiece is realized.
为了便于对打磨机构的控制,如图1、图4至图7所示,打磨机构包括安装箱3,置于U型安装臂11的两侧支臂之间的位置,安装箱3的外壁的水平方向上形成多个安装面;多个打磨片,一一对应设置在安装箱3的多个安装面上,用于打磨工件;第一电机组,安装在U型安装臂11的第一支臂上,穿过安装箱3通过第一传动机构与多个打磨片相连,用于驱动多个打磨片做功;和第二电机组,安装在U型安装臂11的第二支臂上,与安装箱3相连,用于驱动安装箱3转动,以使不同的打磨片对工件进行做功;第二电机组的第二输出轴411与第一电机组的第一输出轴24为同轴设置。本实用新型将安装箱3、第一电机组、第二电机组安装在U型安装臂11上,还将多个打磨片对应设置在安装箱3的多个安装面上;然后通过第一电机组控制打磨片做功对工件进行打磨,当需要另外一个打磨片对工件进行打磨的时候,只需要通过第二电机组控制安装箱3转动,以使另外一个打磨片(即第二个打磨片)转动到工件的对应位置,再通过第一电机组控制第二个打磨片做功对工件进行打磨即可;本实用新型可以将多个打磨片安装在同一个机架1上,并且还可以通过第二电机组控制多个打磨片转动以完成多种打磨工序,本实用新型的安装箱3的转动方向和多个打磨片的转动方向为同轴设置,这样可以使多个打磨片的转动方位相同,以使本实用新型具有打磨精度高和所需工时短的特点。In order to facilitate the control of the grinding mechanism, as shown in Figure 1 and Figure 4 to Figure 7, the grinding mechanism includes a mounting box 3, placed between the two side arms of the U-shaped mounting arm 11, the outer wall of the mounting box 3 A plurality of installation surfaces are formed in the horizontal direction; a plurality of grinding sheets are arranged on a plurality of installation surfaces of the installation box 3 one by one for grinding workpieces; the first motor unit is installed on the first branch of the U-shaped installation arm 11 On the arm, pass through the installation box 3 and link to each other with a plurality of grinding sheets through the first transmission mechanism, for driving a plurality of grinding sheets to do work; and the second motor unit, installed on the second arm of the U-shaped installation arm 11, and The installation box 3 is connected, and is used to drive the installation box 3 to rotate, so that different grinding sheets perform work on the workpiece; the second output shaft 411 of the second motor unit is coaxially arranged with the first output shaft 24 of the first motor unit. The utility model installs the installation box 3, the first motor unit, and the second motor unit on the U-shaped installation arm 11, and a plurality of polishing sheets are correspondingly arranged on a plurality of installation surfaces of the installation box 3; The unit controls the grinding piece to do work to polish the workpiece. When another grinding piece is needed to polish the workpiece, it only needs to control the rotation of the installation box 3 through the second motor unit to make another grinding piece (ie the second grinding piece) Rotate to the corresponding position of the workpiece, and then use the first motor unit to control the second grinding piece to do work to polish the workpiece; the utility model can install multiple grinding pieces on the same frame 1, and can also pass through the second grinding piece. The two motor units control a plurality of grinding sheets to rotate to complete various grinding processes. The rotation direction of the installation box 3 of the utility model and the rotation direction of a plurality of grinding sheets are coaxially arranged, so that the rotation orientations of a plurality of grinding sheets can be the same So that the utility model has the characteristics of high grinding precision and short working hours.
为了便于第一电机组的放置和稳固,如图4至图7所示,本实用新型的第一电机组包括第一电机2,用于提供动力;第一电机固定架21,固定安装在第一电机2上,并将第一电机2固定在U型安装臂11的第一支臂位置;第一电机联轴器22,固定安装在U型安装臂11的第一支臂内侧,第一电机2的第一输出轴24与第一电机联轴器22的内圈相连。本实用新型设置的第一电机联轴器22可以起到中间过渡舒缓的作用,这样也避免了第一电机2工作过程出现晃动。In order to facilitate the placement and stability of the first motor unit, as shown in Figure 4 to Figure 7, the first motor unit of the present utility model includes a first motor 2 for providing power; On a motor 2, the first motor 2 is fixed on the first arm position of the U-shaped mounting arm 11; the first motor coupling 22 is fixedly installed on the inside of the first arm of the U-shaped mounting arm 11, and the first The first output shaft 24 of the motor 2 is connected with the inner ring of the first motor coupling 22 . The first motor coupling 22 provided in the utility model can play the role of relieving the transition in the middle, which also avoids shaking of the first motor 2 during the working process.
为了便于第二电机组的放置和实现安装箱3缓慢转动,如图4至图7所示,本实用新型的第二电机组包括第二电机4,用于提供动力;减速机41,与第二电机4相连,用于减速;减速机固定架42,固定安装在减速机41上,并将减速机41固定在U型安装臂11的第二支臂位置;减速机联轴器43,固定安装在U型安装臂11的第二支臂内侧,减速机41的第二输出轴411与减速机联轴器43的内圈相连,第二输出轴411还与安装箱3相连。本实用新型设置的减速机41,可以减缓第二电机4的速度,以使安装箱3的缓慢转动,实现打磨片对工件进行有效打磨。同时,本实用新型设置的减速机联轴器43可以起到中间过渡舒缓的作用,这样也避免了第二电机组工作过程出现晃动。In order to facilitate the placement of the second motor unit and realize the slow rotation of the installation box 3, as shown in Figures 4 to 7, the second motor unit of the present utility model includes a second motor 4 for providing power; a speed reducer 41 is connected with the first The two motors 4 are connected to each other for deceleration; the reducer fixed frame 42 is fixedly installed on the reducer 41, and the reducer 41 is fixed on the second arm position of the U-shaped mounting arm 11; the reducer coupling 43 is fixed Installed inside the second arm of the U-shaped mounting arm 11 , the second output shaft 411 of the reducer 41 is connected to the inner ring of the reducer coupling 43 , and the second output shaft 411 is also connected to the installation box 3 . The speed reducer 41 provided by the utility model can slow down the speed of the second motor 4, so that the installation box 3 rotates slowly, so that the polishing sheet can effectively polish the workpiece. Simultaneously, the reduction gear coupling 43 provided in the present invention can play the role of relieving the intermediate transition, which also avoids shaking during the working process of the second motor unit.
为了使本实用新型能够同时对工件进行初磨、中磨、精磨和收光工序,如图4至图8所示,本实用新型的安装箱3的安装面为四个;打磨片也为四个,分别为第一打磨片5,用于对工件进行初磨加工;第二打磨片6,用于对工件进行中磨加工;第三打磨片7,用于对工件进行精磨加工;第四打磨片8,用于对工件进行收光加工。In order to enable the utility model to carry out initial grinding, intermediate grinding, fine grinding and finishing processes to the workpiece simultaneously, as shown in Figure 4 to Figure 8, the mounting surface of the mounting box 3 of the utility model is four; Four, respectively the first grinding sheet 5, used for initial grinding of the workpiece; the second grinding sheet 6, used for intermediate grinding of the workpiece; the third grinding sheet 7, used for fine grinding of the workpiece; The fourth grinding sheet 8 is used for polishing the workpiece.
为了使第一电机组对打磨片进行有效控制,如图4、图7所示,本实用新型的第一传动机构包括传动轴9,置于安装箱3内,传动轴9的始端与第一输出轴24相连;多个传动副,传动副的主传动副与传动轴9相连,传动副的从传动副通过转动轴95与打磨片相连,传动副用于带动打磨片做功。为了便于打磨片的安装,如图4、图7和图8所示,本实用新型还包括打磨片安装板,打磨片安装板的内侧面与传动副的转动轴95相连,打磨片安装在打磨片安装板的外侧面。为了能够使打磨片实现往复弧度转动,如图4、图9所示,本实用新型还包括传动偏心轮机构,传动偏心轮机构设置在传动副和打磨片安装板之间,第一传动机构通过传动偏心轮机构带动打磨片安装板实现往复弧度转动,进而带动打磨片实现往复弧度转动。在本实用新型中,传动偏心轮机构(即图4中的第一传动偏心轮机构52)主要包括主动盘521,主动盘的内侧与转动轴95相连,用于提供动力;偏心轮522,主动盘521外侧的中心轴与偏心轮522内侧的中心轴相连;和从动盘523,从动盘523内侧的中心轴与偏心轮522外侧的偏心轴相连,从动盘523外侧的中心轴与打磨片安装板相连。如图6、图7所示,本实用新型的传动副分为两种,第一传动副用于带动第二打磨片6和第四打磨片8做功,第二传动副用于带动第一打磨片5和第三打磨片7做功。在本实用新型中,第一传动副为两个,第二传动副也为两个;呈交叉设置。为了能够为本实用新型的打磨片安装板提供稳固支撑,本实用新型还包括辅助偏心轮机构,辅助偏心轮机构包括主动盘,主动盘的内侧中心轴固定安装在安装箱3的安装面上;偏心轮,偏心轮的内侧中心轴与主动盘的外侧中心轴相连;和从动盘,从动盘的内侧中心轴与偏心轮的外侧偏心轴相连,从动盘的外侧的中心轴与打磨片安装板相连。本实用新型的传动偏心轮机构为八个;辅助偏心轮机构也为八个,每个打磨片安装板上装有两个传动偏心轮机构和两个辅助偏心轮机构,呈交叉设置。In order to make the first motor unit effectively control the grinding sheet, as shown in Figure 4 and Figure 7, the first transmission mechanism of the present utility model includes a transmission shaft 9, which is placed in the installation box 3, and the beginning of the transmission shaft 9 is connected to the first Output shaft 24 links to each other; A plurality of transmission pairs, the main transmission pair of transmission pair links to each other with transmission shaft 9, and the slave transmission pair of transmission pair links to each other with grinding sheet by rotating shaft 95, and transmission pair is used to drive polishing sheet to do work. In order to facilitate the installation of the grinding sheet, as shown in Figure 4, Figure 7 and Figure 8, the utility model also includes a grinding sheet mounting plate, the inner surface of the grinding sheet mounting plate is connected with the rotating shaft 95 of the transmission pair, and the grinding sheet is installed on the grinding the outer side of the sheet mounting plate. In order to enable the grinding sheet to realize reciprocating arc rotation, as shown in Figure 4 and Figure 9, the utility model also includes a transmission eccentric wheel mechanism, the transmission eccentric wheel mechanism is arranged between the transmission pair and the grinding sheet mounting plate, the first transmission mechanism passes through The transmission eccentric wheel mechanism drives the grinding sheet mounting plate to realize the reciprocating arc rotation, and then drives the grinding sheet to realize the reciprocating arc rotation. In the present utility model, the transmission eccentric wheel mechanism (that is, the first transmission eccentric wheel mechanism 52 in Fig. 4) mainly includes a driving disc 521, and the inner side of the driving disc is connected with the rotating shaft 95 for providing power; The center shaft on the outside of the disc 521 is connected to the center shaft on the inside of the eccentric wheel 522; and the driven disc 523, the center shaft on the inside of the driven disc 523 is connected to the eccentric shaft on the outside of the eccentric wheel 522, and the center shaft on the outside of the driven disc 523 is connected to the grinding wheel. connected to the mounting plate. As shown in Figure 6 and Figure 7, the transmission pair of the utility model is divided into two types, the first transmission pair is used to drive the second grinding sheet 6 and the fourth grinding sheet 8 to do work, and the second transmission pair is used to drive the first grinding sheet Sheet 5 and the 3rd grinding sheet 7 work. In the utility model, there are two first transmission pairs, and there are two second transmission pairs; they are arranged in a cross. In order to provide stable support for the grinding sheet mounting plate of the present invention, the present invention also includes an auxiliary eccentric mechanism, the auxiliary eccentric mechanism includes a driving disc, and the inner central axis of the driving disc is fixedly installed on the mounting surface of the installation box 3; Eccentric wheel, the inner central axis of the eccentric wheel is connected with the outer central axis of the driving disc; and the driven disc, the inner central axis of the driven disc is connected with the outer eccentric shaft of the eccentric wheel, and the outer central axis of the driven disc is connected with the grinding sheet Mounting plate attached. The utility model has eight transmission eccentric mechanisms; the auxiliary eccentric mechanisms are also eight, and two transmission eccentric mechanisms and two auxiliary eccentric mechanisms are arranged on each grinding sheet mounting plate, which are arranged crosswise.
在本实用新型中,第一打磨片5安装在第一打磨片安装板51上,第一打磨片安装板51通过第一传动偏心轮机构52、传动副与传动轴9相连;第二打磨片6安装在第二打磨片安装板61上,第二打磨片安装板61通过第二传动偏心轮机构、传动副与传动轴9相连;第三打磨片7安装在第三打磨片安装板71上,第三打磨片安装板71通过第三传动偏心轮机构72、传动副与传动轴9相连;第四打磨片8安装在第四打磨片安装板81上,第四打磨片安装板81通过第四传动偏心轮机构、传动副与传动轴9相连。在本实用新型中,第一主传动副91安装在传动轴9上,第一从传动副93通过两端的转动轴带动第二传动偏心轮机构、第四传动偏心轮机构做功;第二主传动副92安装在传动轴9上,第二从传动副94通过两端的转动轴95带动第一传动偏心轮机构、第三传动偏心轮机构做功。In the utility model, the first grinding sheet 5 is installed on the first grinding sheet mounting plate 51, and the first grinding sheet mounting plate 51 is connected to the transmission shaft 9 through the first transmission eccentric mechanism 52 and the transmission pair; the second grinding sheet 6 is installed on the second grinding sheet mounting plate 61, and the second grinding sheet mounting plate 61 is connected with the transmission shaft 9 through the second transmission eccentric mechanism and the transmission pair; the third grinding sheet 7 is installed on the third grinding sheet mounting plate 71 , the third grinding sheet mounting plate 71 is connected to the transmission shaft 9 through the third transmission eccentric wheel mechanism 72 and the transmission pair; the fourth grinding sheet 8 is installed on the fourth grinding sheet mounting plate 81, and the fourth grinding sheet mounting plate 81 passes through the first The four-transmission eccentric wheel mechanism and the transmission pair are connected with the transmission shaft 9 . In the utility model, the first main transmission pair 91 is installed on the transmission shaft 9, and the first slave transmission pair 93 drives the second transmission eccentric mechanism and the fourth transmission eccentric mechanism to do work through the rotating shafts at both ends; the second main transmission Auxiliary 92 is installed on the transmission shaft 9, and the second slave transmission pair 94 drives the first transmission eccentric mechanism and the third transmission eccentric mechanism to do work through the rotating shafts 95 at both ends.
由于传动副做功时会产生很多噪音,为了降低这些噪音,如图8所示,本实用新型还包括传动副密封箱96,传动副密封箱96固定安装在安装箱3内,并将传动副置于传动副密封箱96内,传动轴9穿过传动副密封箱96,传动副的转动轴95穿过传动副密封箱96带动打磨片做功。Because a lot of noise will be generated when the transmission pair does work, in order to reduce these noises, as shown in Figure 8, the utility model also includes a transmission pair sealing box 96, which is fixedly installed in the installation box 3, and the transmission pair is placed In the transmission pair sealing box 96, the transmission shaft 9 passes through the transmission pair sealing box 96, and the rotating shaft 95 of the transmission pair passes through the transmission pair sealing box 96 to drive the polishing sheet to do work.
为了使第一电机2的第一输出轴24与安装箱3之间形成配合,如图6、图7所示,本实用新型还包括轴承23,轴承23的内圈套在第一输出轴24上,轴承23的外圈安装在安装箱3上。这样设置,可以使第一输出轴24对安装箱3提供一个支撑,同时又不会影响安装箱3的转动。In order to form a fit between the first output shaft 24 of the first motor 2 and the installation box 3, as shown in Figure 6 and Figure 7, the utility model also includes a bearing 23, and the inner ring of the bearing 23 is sleeved on the first output shaft 24 , The outer ring of the bearing 23 is installed on the installation box 3. In this way, the first output shaft 24 can provide a support for the installation box 3 without affecting the rotation of the installation box 3 .
为了便于对工件固定装置的控制,本实用新型的工件固定装置主要包括固定箱体13,固定安装在固定基座12上;工件旋转电机14,安装在固定箱体13的一侧,用于提供动力;多个固定台,呈并排设置在固定箱体13上,并穿过固定箱体13通过第二传动机构与工件旋转电机14的工件输出轴141相连,多个固定台用于放置工件。本实用新型的工件固定装置以工件旋转电机14作为多个固定台的同一动力源,在将多个固定台并排放置在一起时,通过工件旋转电机14的动力,可以使多个固定台同时旋转,进而使位于多个固定台上的工件也同时旋转,通过打磨机构对多个工件同时打磨,实现多个工件打磨一致。In order to facilitate the control of the workpiece fixing device, the workpiece fixing device of the present utility model mainly includes a fixed box 13 fixedly installed on the fixed base 12; a workpiece rotating motor 14 is installed on one side of the fixed box 13 for providing Power; a plurality of fixed tables are arranged side by side on the fixed box body 13, and pass through the fixed box body 13 to be connected with the workpiece output shaft 141 of the workpiece rotating motor 14 through the second transmission mechanism, and the plurality of fixed tables are used to place the workpiece. The workpiece fixing device of the present utility model uses the workpiece rotating motor 14 as the same power source of multiple fixed tables. When multiple fixed tables are placed side by side, the power of the workpiece rotating motor 14 can make multiple fixed tables rotate simultaneously. , so that the workpieces on multiple fixed tables are also rotated simultaneously, and the multiple workpieces are simultaneously ground by the grinding mechanism, so that the multiple workpieces are polished uniformly.
为了能够对多个固定台实现同时传力,如图13所示,本实用新型的第二传动机构包括连接轴142,连接轴142的始端与工件旋转电机14的工件输出轴141相连,用于传动动力;多个齿轮啮合机构,齿轮啮合机构的主齿轮与连接轴142套接连接;和多个旋转轴,多个旋转轴一一对应套设在多个齿轮啮合机构的从齿轮内,用于传动动力;多个固定台一一对应安装在多个旋转轴上。这样设置,可以使工件旋转电机14的动力同时传向多个固定台上,以使多个固定台能够同时旋转,进而实现多个工件的打磨一致性。在正常情况下,常规的齿轮啮合机构是很难保证多个固定台能够实现精度统一的旋转,为了解决这个问题,本实用新型的齿轮啮合机构的主齿轮为斜齿轮,从齿轮为直齿轮。优选为,主齿轮的齿条为弧形设置,使得本实用新型的齿轮啮合机构的主齿轮和从齿轮为面接触,这样可以减少线接触带来的误差,当两个齿轮为面接触时,可以使多个并排的齿轮啮合机构实现同步做功;当从齿轮的直齿条与主齿轮的弧形设置的斜齿条接触时,不会出现任何间隙,这样可以防止并排的几个齿轮啮合机构出现做功不同步的情况,本实用新型的齿轮啮合机构的设置是专门为了同时加工多个工件而设置。优选为,为了能够防止主齿轮和从齿轮出现卡死情况,本实用新型在从齿轮的每个齿牙上均套设一个轴承(未图示),通过轴承的外圈与主齿轮的弧形设置的斜齿条接触,这样既能保证从齿轮和主齿轮之间的有效接触又能使从齿轮和主齿轮之间平滑接触。In order to realize simultaneous power transmission to multiple fixed tables, as shown in Figure 13, the second transmission mechanism of the present invention includes a connecting shaft 142, the beginning of which is connected to the workpiece output shaft 141 of the workpiece rotating motor 14, for transmission power; a plurality of gear meshing mechanisms, the main gear of the gear meshing mechanism is socketed and connected with the connecting shaft 142; and a plurality of rotating shafts, and the plurality of rotating shafts are sleeved in the slave gears of the plurality of gear meshing mechanisms one by one. For transmission power; multiple fixed platforms are installed on multiple rotating shafts in one-to-one correspondence. With this arrangement, the power of the workpiece rotating motor 14 can be simultaneously transmitted to multiple fixed tables, so that the multiple fixed tables can rotate simultaneously, thereby realizing the grinding consistency of multiple workpieces. Under normal circumstances, it is difficult for a conventional gear meshing mechanism to ensure that multiple fixed platforms can rotate with uniform precision. In order to solve this problem, the main gear of the gear meshing mechanism of the present invention is a helical gear, and the slave gear is a spur gear. Preferably, the rack of the main gear is arranged in an arc shape, so that the main gear and the slave gear of the gear meshing mechanism of the present invention are in surface contact, which can reduce the error caused by line contact. When the two gears are in surface contact, It can make multiple side-by-side gear meshing mechanisms work synchronously; when the straight rack of the slave gear contacts the arc-shaped helical rack of the master gear, there will be no gap, which can prevent several gear meshing mechanisms side by side In the case of asynchronous work, the gear meshing mechanism of the present invention is specially designed for processing multiple workpieces at the same time. Preferably, in order to prevent the main gear and the slave gear from being stuck, the utility model sets a bearing (not shown) on each tooth of the slave gear, through the arc shape of the outer ring of the bearing and the main gear The set helical rack contact can not only ensure the effective contact between the slave gear and the master gear, but also make the smooth contact between the slave gear and the master gear.
由于齿轮啮合机构做功时会产生很多噪音,为了降低这些噪音,如图12、图13所示,本实用新型还包括多个密封箱,多个密封箱固定安装在固定箱体13内,并将多个齿轮啮合机构一一对应置于多个密封箱内,连接轴142穿过密封箱,多个旋转轴一一对应穿过多个密封箱带动多个固定台旋转。Because the gear meshing mechanism will produce a lot of noise when doing work, in order to reduce these noises, as shown in Figure 12 and Figure 13, the utility model also includes a plurality of sealing boxes, and the plurality of sealing boxes are fixedly installed in the fixed box body 13, and the Multiple gear meshing mechanisms are placed in multiple sealed boxes one by one, the connecting shaft 142 passes through the sealed boxes, and multiple rotating shafts pass through the multiple sealed boxes one by one to drive multiple fixed platforms to rotate.
为了能够在保证工作效率的同时进一步实现多个工件同时打磨,如图10至图14所示,本实用新型的固定台为五个,分别为第一固定台15、第二固定台16、第三固定台17、第四固定台18、第五固定台19;连接轴142带动位于第一密封箱152内的第一齿轮啮合机构做功,进而带动第一旋转轴151旋转,实现第一固定台15旋转;连接轴142同时带动位于第二密封箱162内的第二齿轮啮合机构做功,进而带动第二旋转轴161旋转,实现第二固定台16旋转;连接轴142同时带动位于第三密封箱172内的第三齿轮啮合机构做功,进而带动第三旋转轴171旋转,实现第三固定台17旋转;连接轴142同时带动位于第四密封箱182内的第四齿轮啮合机构做功,进而带动第四旋转轴181旋转,实现第四固定台18旋转;连接轴142同时带动位于第五密封箱192内的第五齿轮啮合机构做功,进而带动第五旋转轴191旋转,实现第五固定台19旋转。In order to further realize simultaneous grinding of multiple workpieces while ensuring work efficiency, as shown in Figures 10 to 14, the utility model has five fixed tables, which are respectively the first fixed table 15, the second fixed table 16, the Three fixed platforms 17, the fourth fixed platform 18, and the fifth fixed platform 19; the connecting shaft 142 drives the first gear meshing mechanism located in the first sealed box 152 to do work, and then drives the first rotating shaft 151 to rotate to realize the first fixed platform 15 rotates; the connecting shaft 142 simultaneously drives the second gear meshing mechanism located in the second sealed box 162 to do work, and then drives the second rotating shaft 161 to rotate to realize the rotation of the second fixed table 16; The third gear meshing mechanism in 172 works, and then drives the third rotating shaft 171 to rotate, and realizes the rotation of the third fixed platform 17; the connecting shaft 142 simultaneously drives the fourth gear meshing mechanism located in the fourth sealing box 182 to do work, and then drives the third rotating shaft 171 to rotate. The four rotating shafts 181 rotate to realize the rotation of the fourth fixed platform 18; the connecting shaft 142 simultaneously drives the fifth gear meshing mechanism located in the fifth sealed box 192 to perform work, thereby driving the fifth rotating shaft 191 to rotate to realize the rotation of the fifth fixed platform 19 .
常规情况下,工件需要固定放置在固定台上,同时又不能使用其他夹持物夹持在工件的外周面以避免夹持位置出现无法打磨的情况,为了解决这个问题,如图14、图15所示,本实用新型还包括真空吸附机构(未图示),用于将工件吸附在固定台上。本实用新型的真空吸附机构包括吸附器144,用于提供负压力;吸附台153,安装在固定台上,用于固定工件;吸附管143,穿过旋转轴连接在吸附器144和吸附台153之间的位置,用于传导吸附气体。为了能够使真空吸附机构对工件进行稳固吸附,如图15所示,本实用新型的在吸附台153上设有环形凸台部(未图示),环形凸台部的外周壁与工件的内周壁贴合,环形凸台部用于固定工件;在吸附台153上设有吸附中心孔1531,在吸附中心孔1531的周边设有中心孔环形凸台(未图示),中心孔环形凸台的上端面与工件的下端面贴合;在吸附中心孔的四周设有多个吸附副孔1532,在吸附副孔1532的周边设有副孔环形凸台(未图示),副孔环形凸台的上端面与工件的下端面贴合;在吸附台153的周边设有多个吸附边孔1533,在吸附边孔1533的周边设有边孔环形凸台(未图示),边孔环形凸台的上端面与工件的下端面贴合。优选为,吸附副孔1532为四个,均布设置在吸附中心孔1531的周边;吸附边孔1533为四个,均布设置在吸附台153的周边。Under normal circumstances, the workpiece needs to be fixed on the fixed table, and at the same time, other clamps cannot be used to clamp the outer peripheral surface of the workpiece to avoid the situation that the clamping position cannot be polished. In order to solve this problem, as shown in Figure 14 and Figure 15 As shown, the utility model also includes a vacuum adsorption mechanism (not shown), which is used to adsorb the workpiece on the fixed table. The vacuum adsorption mechanism of the present utility model includes an adsorber 144, which is used to provide negative pressure; an adsorption table 153, which is installed on a fixed table, for fixing workpieces; an adsorption tube 143, which is connected to the adsorber 144 and the adsorption table 153 through a rotating shaft The position in between is used to conduct the adsorbed gas. In order to enable the vacuum adsorption mechanism to stably adsorb the workpiece, as shown in Figure 15, an annular boss portion (not shown) is provided on the adsorption table 153 of the present utility model, and the outer peripheral wall of the annular boss portion is in contact with the inner surface of the workpiece. The peripheral wall is fitted, and the annular boss part is used to fix the workpiece; the adsorption center hole 1531 is arranged on the adsorption platform 153, and the center hole annular boss (not shown) is arranged on the periphery of the adsorption center hole 1531, and the center hole annular boss The upper end surface of the upper end surface of the workpiece is attached to the lower end surface of the workpiece; a plurality of adsorption auxiliary holes 1532 are arranged around the adsorption center hole, and an auxiliary hole annular boss (not shown) is arranged around the adsorption auxiliary hole 1532, and the auxiliary hole annular protrusion The upper end surface of the table is bonded to the lower end surface of the workpiece; the periphery of the adsorption table 153 is provided with a plurality of adsorption side holes 1533, and the periphery of the adsorption side hole 1533 is provided with a side hole annular boss (not shown), and the side hole ring The upper end surface of the boss is attached to the lower end surface of the workpiece. Preferably, there are four auxiliary adsorption holes 1532 uniformly distributed around the central adsorption hole 1531 ; four side adsorption holes 1533 are uniformly distributed around the adsorption platform 153 .
如图1至图15所示,下面对本实用新型的工作过程进行详细说明:As shown in Figures 1 to 15, the working process of the present utility model is described in detail below:
首先将五个工件放置在五个吸附台153上,通过吸附器144的吸力使五个工件吸附在五个吸附台153上;将工件对准打磨机构11的打磨片,启动工件旋转电机14和打磨机构,开始对工件进行打磨,工件旋转电机14启动时,五个工件同时进行旋转,通过打磨机构的做功使五个工件实现高精度同时打磨;First five workpieces are placed on five adsorption platforms 153, and the five workpieces are adsorbed on five adsorption platforms 153 by the suction force of the adsorber 144; the workpiece is aligned with the grinding sheet of the grinding mechanism 11, and the workpiece rotating motor 14 and The grinding mechanism begins to grind the workpiece. When the workpiece rotating motor 14 starts, the five workpieces rotate simultaneously, and the five workpieces are polished simultaneously with high precision through the work of the grinding mechanism;
具体打磨过程为:当需要对工件进行初磨加工时,首先将第一打磨片5对准工件,本实用新型通过第一电机2的第一输出轴24带动传动轴9转动,传动轴9通过第二传动副的转动轴95、第一传动偏心轮机构52带动第一打磨片安装板51实现往复弧度转动,进而带动第一打磨片5实现往复弧度转动,对工件进行初磨加工;The specific grinding process is: when the workpiece needs to be initially ground, the first grinding sheet 5 is first aligned with the workpiece, the utility model drives the transmission shaft 9 to rotate through the first output shaft 24 of the first motor 2, and the transmission shaft 9 passes The rotating shaft 95 of the second transmission pair and the first transmission eccentric wheel mechanism 52 drive the first grinding sheet mounting plate 51 to realize the reciprocating arc rotation, and then drive the first grinding sheet 5 to realize the reciprocating arc rotation, and carry out the preliminary grinding process to the workpiece;
当需要进行中磨加工时,本实用新型通过第二电机4的动力,经过减速机41的减速,使第二输出轴411以缓慢的速度转动,带动安装箱3缓慢转动,以使安装箱3上的第二打磨片6对准工件,本实用新型通过第一电机2的第一输出轴24带动传动轴9转动,传动轴9通过第一传动副的转动轴、第二传动偏心轮机构带动第二打磨片安装板61实现往复弧度转动,进而带动第二打磨片6实现往复弧度转动,对工件进行中磨加工;When it is necessary to perform intermediate grinding, the utility model uses the power of the second motor 4 and the deceleration of the reducer 41 to make the second output shaft 411 rotate at a slow speed, driving the installation box 3 to rotate slowly, so that the installation box 3 The second grinding sheet 6 on the top is aligned with the workpiece. The utility model drives the transmission shaft 9 to rotate through the first output shaft 24 of the first motor 2, and the transmission shaft 9 is driven by the rotating shaft of the first transmission pair and the second transmission eccentric wheel mechanism. The second grinding sheet mounting plate 61 realizes the reciprocating arc rotation, and then drives the second grinding sheet 6 to realize the reciprocating arc rotation, and performs intermediate grinding processing on the workpiece;
当需要进行精磨加工时,本实用新型通过第二电机4的动力,经过减速机41的减速,使第二输出轴411以缓慢的速度转动,带动安装箱3缓慢转动,以使安装箱3上的第三打磨片7对准工件,本实用新型通过第一电机2的第一输出轴24带动传动轴9转动,传动轴9通过第二传动副的转动轴、第三传动偏心轮机构72带动第三打磨片安装板71实现往复弧度转动,进而带动第三打磨片7实现往复弧度转动,对工件进行精磨加工;When fine grinding is required, the utility model uses the power of the second motor 4 and the deceleration of the reducer 41 to make the second output shaft 411 rotate at a slow speed, driving the installation box 3 to rotate slowly, so that the installation box 3 The third grinding sheet 7 on the top is aligned with the workpiece, and the utility model drives the transmission shaft 9 to rotate through the first output shaft 24 of the first motor 2, and the transmission shaft 9 passes through the rotating shaft of the second transmission pair and the third transmission eccentric wheel mechanism 72 Drive the third grinding sheet mounting plate 71 to realize reciprocating arc rotation, and then drive the third grinding sheet 7 to realize reciprocating arc rotation, and perform fine grinding on the workpiece;
当需要进行收光加工时,本实用新型通过第二电机4的动力,经过减速机41的减速,使第二输出轴411以缓慢的速度转动,带动安装箱3缓慢转动,以使安装箱3上的第四打磨片8对准工件,本实用新型通过第一电机2的第一输出轴24带动传动轴9转动,传动轴9通过第一传动副的转动轴95、第四传动偏心轮机构带动第四打磨片安装板81实现往复弧度转动,进而带动第四打磨片8实现往复弧度转动,对工件进行收光加工。When light-receiving processing is required, the utility model uses the power of the second motor 4 and the deceleration of the reducer 41 to make the second output shaft 411 rotate at a slow speed, and drive the installation box 3 to rotate slowly, so that the installation box 3 The fourth grinding sheet 8 on the top is aligned with the workpiece, and the utility model drives the transmission shaft 9 to rotate through the first output shaft 24 of the first motor 2, and the transmission shaft 9 passes through the rotating shaft 95 of the first transmission pair and the fourth transmission eccentric wheel mechanism Drive the fourth grinding sheet mounting plate 81 to realize the reciprocating arc rotation, and then drive the fourth grinding sheet 8 to realize the reciprocating arc rotation, and perform finishing processing on the workpiece.
本实用新型通过上述的结构,打磨片高频弧度往复运动对工件进行机械物理打磨,安装箱3可以0至360度旋转,任意角度连续加工,改变了传统的气动或电动旋转磨片对工件进行机械物理打磨的打磨方式;本实用新型的安装箱3为长方体结构或六柱体结构或任意多边体结构,在每个面上装打磨片,可同时对五个同样的工件进行打磨抛光和拉丝,每一面打磨片完成一道打磨工序,故可以实现多道工序的连续完成,生产效率和产品品质都大大提升;另外,本实用新型的结构紧凑,容易做防水,润滑也容易实现,可靠耐用;由此处打磨工艺负载小,与其它直线往复运动机构相比,具有明显的优势,振动小,速度快,噪声小,使用寿命长。The utility model adopts the above-mentioned structure, and the high-frequency radian reciprocating motion of the grinding piece performs mechanical and physical grinding on the workpiece. The installation box 3 can be rotated from 0 to 360 degrees, and can be processed continuously at any angle, which changes the traditional pneumatic or electric rotating grinding piece to perform mechanical and physical grinding on the workpiece. The grinding method of mechanical physical grinding; the installation box 3 of the utility model is a rectangular parallelepiped structure or a hexagonal structure or any polygonal structure, and each surface is equipped with a grinding sheet, which can simultaneously polish and draw five identical workpieces. Each side of the grinding sheet completes a grinding process, so the continuous completion of multiple processes can be realized, and the production efficiency and product quality are greatly improved; in addition, the utility model has a compact structure, is easy to make waterproof, easy to achieve lubrication, reliable and durable; by The load of the grinding process here is small, and compared with other linear reciprocating motion mechanisms, it has obvious advantages, such as small vibration, fast speed, low noise and long service life.
分析可知,与现有技术相比,本实用新型的优点和有益效果在于:Analysis shows that compared with the prior art, the utility model has the advantages and beneficial effects of:
一、本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置通过U型安装臂11实现打磨机构的升降方位位移,通过固定基座12实现工件固定装置的的左右方位和前后方位位移,即本实用新型通过U型安装臂11和固定基座12实现打磨机构和工件固定装置的三维方向位移;本实用新型提供的基于电机传动轴带动磨片多维度运动的打磨装置的打磨机构自身可实现打磨片的左右方向打磨以及自身旋转打磨,工件固定装置自身可实现工件的自身旋转;也就是说,本实用新型可以实现六轴运动,对工件进行多维度运动方向的打磨,并且由于工件固定装置可实现工件的自身旋转,能够对工件的边角打磨,使得本实用新型对工件具有全方位无死角打磨的特点。1. The grinding device provided by the utility model based on the multi-dimensional motion of the grinding plate driven by the motor drive shaft realizes the lifting and azimuth displacement of the grinding mechanism through the U-shaped mounting arm 11, and realizes the left and right azimuth and front and rear azimuth of the workpiece fixing device through the fixed base 12 Displacement, that is, the utility model realizes the three-dimensional displacement of the grinding mechanism and the workpiece fixing device through the U-shaped mounting arm 11 and the fixed base 12; the grinding mechanism of the grinding device based on the multi-dimensional movement of the grinding disc driven by the motor drive shaft provided by the utility model It can realize grinding in the left and right directions of the grinding sheet and self-rotating grinding, and the workpiece fixing device itself can realize the self-rotation of the workpiece; The workpiece fixing device can realize the self-rotation of the workpiece, and can grind the corners of the workpiece, so that the utility model has the characteristics of grinding the workpiece in all directions without dead ends.
二、本实用新型设置打磨机构的结构特征,可以通过第一电机组控制打磨片做功对工件进行打磨,当需要另外一个打磨片对工件进行打磨的时候,只需要通过第二电机组控制安装箱3转动,以使第二个打磨片转动到工件的对应位置,再通过第一电机组控制第二个打磨片做功对工件进行打磨即可;本实用新型可以将多个打磨片安装在同一个机架1上,并且还可以通过第二电机组控制多个打磨片转动以完成多种打磨工序,本实用新型的安装箱3的转动方向和多个打磨片的转动方向为同轴设置,这样可以使多个打磨片的转动方位相同,以使本实用新型实现无死角打磨。2. The utility model is equipped with the structural features of the grinding mechanism. The first motor unit can control the grinding piece to do work to grind the workpiece. When another grinding piece is needed to polish the workpiece, it only needs to control the installation box through the second motor unit. 3. Rotate so that the second grinding piece rotates to the corresponding position of the workpiece, and then through the first motor unit to control the second grinding piece to do work to polish the workpiece; the utility model can install multiple grinding pieces on the same On the frame 1, and can also control a plurality of grinding sheets to rotate through the second motor unit to complete a variety of grinding processes, the rotation direction of the installation box 3 of the present utility model and the rotation direction of a plurality of grinding sheets are coaxially arranged, like this The rotation orientations of multiple grinding sheets can be made the same, so that the utility model can realize grinding without dead angle.
三、本实用新型设置工件固定装置的结构特征,以工件旋转电机14作为多个固定台的同一动力源,在将多个固定台并排放置在一起时,通过工件旋转电机14的动力,可以使多个固定台同时旋转,进而使位于多个固定台上的工件也同时旋转,通过打磨机构对多个工件同时打磨,实现多个工件打磨一致。Three, the utility model is provided with the structural features of the workpiece fixing device, with the same power source of the workpiece rotating motor 14 as a plurality of fixed tables, when a plurality of fixed tables are placed side by side, by the power of the workpiece rotating motor 14, it can be used The plurality of fixed tables rotate simultaneously, and then the workpieces located on the plurality of fixed tables are also rotated simultaneously, and the plurality of workpieces are simultaneously polished by the grinding mechanism, so that the plurality of workpieces are polished uniformly.
由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It can be known from technical knowledge that the utility model can be realized through other implementations without departing from its spirit or essential features. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the utility model or within the range equivalent to the utility model are included in the utility model.
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Cited By (2)
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CN107283274A (en) * | 2017-06-30 | 2017-10-24 | 东莞巨磨智能机械设备有限公司 | It is a kind of that the sanding apparatus that grinding various dimensions are moved is driven based on motor transmission shaft |
CN109500709A (en) * | 2018-07-17 | 2019-03-22 | 惠州市兴源自动化设备有限公司 | A kind of side polishing machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107283274A (en) * | 2017-06-30 | 2017-10-24 | 东莞巨磨智能机械设备有限公司 | It is a kind of that the sanding apparatus that grinding various dimensions are moved is driven based on motor transmission shaft |
CN109500709A (en) * | 2018-07-17 | 2019-03-22 | 惠州市兴源自动化设备有限公司 | A kind of side polishing machine |
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