CN207087037U - A kind of Full automatic servo aluminium bar hot saw - Google Patents
A kind of Full automatic servo aluminium bar hot saw Download PDFInfo
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- CN207087037U CN207087037U CN201721005407.9U CN201721005407U CN207087037U CN 207087037 U CN207087037 U CN 207087037U CN 201721005407 U CN201721005407 U CN 201721005407U CN 207087037 U CN207087037 U CN 207087037U
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Abstract
A kind of Full automatic servo aluminium bar hot saw is the utility model is related to, including：Frame, V-shaped chute feeder, pressure bar device, scale, hot saw lubricating arrangement, control device, servo enter saw device and receive bits device, and described servo, which enters saw device, to be included：Circular saw, circular saw drive frequency modulation motor, bearing block, line slideway, ball-screw, servomotor and enter to saw base, enter to saw base to be connected with line slideway by straight-line guide rail slide block, ball-screw connects servomotor, the marching speed of Serve Motor Control circular saw during work；Described receipts bits device includes air exhauster one, air exhauster two, aluminium skimmings cylinder, aluminium skimmings collecting box and canvas dust settling pocket.The utility model can be according to the speed of sawing aluminium bar different sections adjustment sawings everywhere, also different saw cutting speed can be adjusted according to different sawing materials, therefore make to be in constant moment of torsion in sawing all the time, heat will not be excessive caused by circular saw, sawing working stability.Due to provided with bits device is received, avoiding the pollution to air.
Description
Technical field
A kind of device for producing aluminium section bar is the utility model is related to, more particularly to a kind of Full automatic servo aluminium bar hot saw.
Background technology
Aluminium bar is that the heated long rod of aluminium is sawed into stub to enter extruder making type when carrying out shape extrusion
Material, traditional does fado using cutting, and is easily deformed due to cutting mouth, section produces the mouth that collapses, and collapse the uneven extrudate of mouthful section
Bubble can be produced, this has a strong impact on the quality of section bar；Also there is saw cutting device at present, because these saw cutting devices are that hydraulic pressure drives
Dynamic circular saw feed sawing, sawing feed velocity is identical, and this just makes sawing be sawed at the same rate in whole sawing process
Cut, just start sawing, due to being circular aluminium bar, start sawing, sawing face is small, rear and gradually increase, the centre of saw blade to aluminium bar
Sawing face is gradually reduced again, at a same speed feed often bring the resistance of circular saw sawing significantly different, start sawing
Easily, sawing is to middle because resistance is gruelling greatly, and circular saw, which produces high temperature, makes sawing oil be difficult lubrication and distribute heat, not only
The sawing oil of costliness, and easily card saw are wasted, sawing face is not smooth enough, reduces the service life of circular saw；Hot saw be
Carry out hot saw under heated condition, the general temperature of aluminium skimmings caused by online hot saw is higher than 500 degrees Celsius, during sawing due to lubricating oil it
Therefore the smog with oil can be produced, because temperature is high, smog is difficult processing, and traditional method is general directly by smog emission to factory
In outer air, air pollution is caused, therefore it is necessary to design a kind of Full automatic servo aluminium bar hot saw.
The content of the invention
The purpose of this utility model is aiming above mentioned problem, there is provided a kind of Full automatic servo aluminium bar hot saw.
Technical scheme is used by the utility model：A kind of Full automatic servo aluminium bar hot saw, including：Frame, V-shaped are sent
Hopper, pressure bar device, scale, hot saw lubricating arrangement and control device, it is characterised in that：Also enter saw device including servo and receive to consider to be worth doing
Device, described servo, which enters saw device, to be included：Circular saw, circular saw driving frequency modulation motor, bearing block, line slideway, ball wire
Thick stick, servomotor and enter to saw base, the axle of circular saw connects belt pulley by bearing block, and belt pulley is by being driven band connection frequency modulation
Motor simultaneously drives circular saw to rotate, and bearing block and frequency modulation motor are located at on saw base, and line slideway is located in frame, enter to saw bottom
Seat is connected by straight-line guide rail slide block with line slideway, enters to saw connection ball-screw contiguous block, the connection of ball-screw on base
End connection servomotor, servomotor is connected with frame, the marching speed of Serve Motor Control circular saw during work；Described receipts
Considering device to be worth doing includes air exhauster one, air exhauster two, aluminium skimmings cylinder, aluminium skimmings collecting box, canvas dust settling pocket, described aluminium skimmings cylinder
It is made up of cone cylinder main body, exhaust duct, Gas inlet tube, cone cylinder top is cylindrical tube, and bottom is conically shaped, and lower ending opening reduces, entered
Airduct is located at the side of upper end, the air intake vent of Gas inlet tube towards the side wall on cone cylinder top and tangent with side wall, exhaust duct on toward
Vertically it is located on cone cylinder axis down, upper end is connected with air draft connecting tube, and lower end is extended in the conically shaped of bottom, conically shaped lower end
The sliding door driven provided with cylinder, sliding door have aluminium skimmings collecting box, and aluminium skimmings collecting box is located on guide rail, and Gas inlet tube passes through company
Adapter is connected with the exhaust outlet of air exhauster one, and the air inlet end of air exhauster one connects the receipts bits cover of hot saw, air draft connection by pipeline
The upper end of pipe by air exhauster two be connected with canvas dust settling pocket and hot saw caused by smog by canvas dust settling pocket filter.
Further, described canvas dust settling pocket is drum type brake dust settling pocket.
Further, described canvas dust settling pocket is collapsible dust settling pocket, and collapsible dust settling pocket includes：Cylindrical portions, cone
Cylinder part, flared part, dedusting bag bracket, its openend of flared part are connected with air draft connecting tube, and other end connection is tubaeform
Flared part, flared part connection cylindrical portions, cylindrical portions connection cone cylinder part, cone cylinder part is rolled over toward cylindrical portions inner side
Folded, the top of its cone cylinder is clamped cone cylinder bottom by two circular connection sheets and is fixedly connected with dedusting bag bracket, dust settling pocket
Stent outer is circular support, and inner side is connected with cross supporting frame, and cross supporting frame welds with one of circular connection sheet,
Another circular connection sheet is connected by screw two circular connection sheets, cylindrical portions, cone cylinder part, flared part and removes
Dirt bag bracket, which is connected as a single entity, forms collapsible dust settling pocket.
Contribution of the present utility model is the provision of a kind of Full automatic servo aluminium bar hot saw, due to being Serve Motor Control circle
Disk saws the speed of feed, and the speed of sawing, saw can be adjusted according to the sawing aluminium bar resistance that different sections and saw blade are formed everywhere
Section is small, and for sawing feed velocity with regard to fast, sawing face is big, and for sawing feed velocity with regard to slow, the material of aluminium section bar is a lot, have it is soft and hard,
Also different saw cutting speed can be adjusted according to different sawing materials, therefore makes to be in constant moment of torsion, disk in sawing all the time
Heat caused by saw will not be excessive, and sawing working stability, resistance will not be suddenly big or suddenly small, and sawing is smooth, and section is smooth, reduces
The waste of saw cutting lubricating oil, circular saw are hardly damaged.Due to provided with bits device is received, air exhauster one, connecting by the both ends of air exhauster one
The pipeline high temperature aluminium skimmings and smog connect cool rapidly, and passing through aluminium skimmings cylinder, aluminium skimmings rotate along barrel under the influence of centrifugal force
Aluminium skimmings cylinder lower end is fallen on, aluminium skimmings are temporarily stored within aluminium skimmings collecting box, cigarette by the sliding door for being collected into a certain amount of opening lower end
Mist enters the filtering of canvas dust settling pocket by air exhauster two, due to sawing oil toughness, one layer of oil film of canvas dedusting bag formation, can have
Filter smoke is imitated, avoids the pollution to air.Collapsible dust settling pocket is in same space than drum type brake dust settling pocket filter area
Increase 30-40%, therefore substantially diminished using collapsible dust settling pocket space-consuming, filter area significantly increases more, reduces wind
The load of machine, extend the service life of blower fan.
Brief description of the drawings
Fig. 1 is the schematic perspective view of the one of embodiment of the utility model.
Fig. 2 is the schematic diagram at visual angle behind Fig. 1.
Fig. 3 is the schematic diagram that servo enters saw device in Fig. 1.
Fig. 4 is the schematic diagram at visual angle behind Fig. 3.
Fig. 5 is the schematic perspective view for receiving bits device.
Fig. 6 is the schematic internal view of the aluminium skimmings cylinder in Fig. 5.
Fig. 7 is the internal structure schematic diagram of collapsible dust settling pocket.
Fig. 8 is the dust settling pocket support schematic diagram inside collapsible dust settling pocket.
Fig. 9 is the schematic diagram of partial enlargement at Fig. 8 A.
Embodiment
As shown in Figures 1 to 4, the utility model includes：Frame 3, servo enter saw device 1, V-shaped chute feeder 4, pressure bar dress
Put 5, receive bits device 6, scale 2, hot saw lubricating arrangement and control device, described servo, which enters saw device 1, to be included：Circular saw 11,
Circular saw drives frequency modulation motor 14, bearing block 13, line slideway 16, ball-screw 17, servomotor 12 and enters to saw base 15, circle
The axle of disk saw connects belt pulley by bearing block, and the drive connection frequency modulation motor of pulley belt 18, bearing block and frequency modulation motor are set
Entering to saw on base, line slideway is located in frame, is entered to saw base and is connected with line slideway by straight-line guide rail slide block, enters to saw bottom
Ball-screw contiguous block is connected on seat, the connection end connection servomotor of ball-screw, servomotor is connected with frame, during work
The marching speed of Serve Motor Control circular saw., can be according to sawing aluminium due to being the speed of Serve Motor Control circular saw feed
The rod resistance that different sections and saw blade are formed everywhere adjusts the speed of sawing, and sawing face is small, and sawing feed velocity is with regard to fast, sawing
Face is big, and for sawing feed velocity with regard to slow, the material of aluminium section bar is a lot, hard-soft, also can be according to different sawing material adjustment not
Same saw cutting speed, the marching speed are made to be in constant moment of torsion in sawing all the time by programme-control, and not only circular saw produces
Heat it is small, and will not be fluctuated, sawing is smooth, and section is smooth, does not waste saw cutting lubricating oil, circular saw not rapid wear
It is bad.
As shown in Figure 5 and Figure 6, receiving bits device 6 includes air exhauster 1, air exhauster 2 68, aluminium skimmings cylinder 61, aluminium skimmings receipts
Header 63, canvas dust settling pocket 67, described aluminium skimmings cylinder 61 are made up of cone cylinder main body 612, exhaust duct 616, Gas inlet tube 613,
Aluminium skimmings cylinder has support 62 to support, and the top of aluminium skimmings cylinder 61 is cylindrical tube, and bottom is conically shaped, and lower ending opening reduces,
Air intake vent is located at the side of upper end, and towards the side wall on cone cylinder top and tangent with side wall, exhaust duct 616 erects air intake vent from top to bottom
To being located on cone cylinder axis, upper end is connected through cover plate 615 with air draft connecting tube 614, and lower end extends to the conically shaped of bottom
Interior, conically shaped lower end is provided with sliding door 611, and sliding door has aluminium skimmings collecting box 63, and aluminium skimmings collecting box is located on guide rail 64, entered
Airduct 613 is connected by connecting tube 66 with the exhaust outlet of air exhauster one, and the air inlet end of air exhauster one connects hot saw by pipeline
Receive bits cover 69, the upper end of air draft connecting tube 614 by air exhauster two be connected with canvas dust settling pocket and hot saw caused by smog warp
Cross the filtering of canvas dust settling pocket.Due to considering device, air exhauster one, the pipeline high temperature aluminium skimmings connected by the both ends of air exhauster one to be worth doing provided with receipts
And smog cools rapidly, passing through aluminium skimmings cylinder, aluminium skimmings are fallen under aluminium skimmings cylinder along barrel rotation under the influence of centrifugal force
Aluminium skimmings are temporarily stored within aluminium skimmings collecting box by end, the sliding door for being collected into a certain amount of opening lower end, and smog enters by air exhauster two
Enter the filtering of canvas dust settling pocket, due to sawing oil toughness, one layer of oil film of canvas dedusting bag formation, can effective filter smoke, avoid
Pollution to air.
As shown in Figure 7 to 9, described canvas dust settling pocket can use two kinds, and one kind is drum type brake dust settling pocket, and another kind is
Collapsible dust settling pocket, two kinds select one of them to use.Collapsible dust settling pocket includes：Cylindrical portions 673, cone cylinder part 674, expand
Oral area point 671, dedusting bag bracket 672, its openend of flared part are connected with air draft connecting tube 614, and other end connection is tubaeform
Flared part, flared part connection cylindrical portions, cylindrical portions connection cone cylinder part, cone cylinder part is rolled over toward cylindrical portions inner side
Folded, the top of its cone cylinder is clamped cone cylinder bottom with screw 677 by two circular connection sheets 675 and consolidated with dedusting bag bracket 672
Fixed connection, dust settling pocket stent outer are circular support, and there are cross supporting frame, cross supporting frame and one of circular company in inner side
Contact pin is welded, and another circular connection sheet is connected by screw two circular connection sheets, cylindrical portions, cone cylinder part, expands
Oral area point and dedusting bag bracket, which are connected as a single entity, forms collapsible dust settling pocket.
Claims (3)
1. a kind of Full automatic servo aluminium bar hot saw, including：Frame（3）, V-shaped chute feeder（4）, pressure bar device（5）, scale（2）、
Hot saw lubricating arrangement and control system, it is characterised in that：Also enter saw device including servo（1）Device is considered to be worth doing with receiving（6）, described watches
Taking into saw device includes：Circular saw（11）, circular saw driving frequency modulation motor（14）, bearing block（13）, line slideway（16）, ball
Leading screw（17）, servomotor（12）With enter to saw base（15）, the axle of circular saw connects belt pulley by bearing block, and belt pulley passes through
Transmission band connection frequency modulation motor simultaneously drives circular saw to rotate, and bearing block and frequency modulation motor are located at on saw base, and line slideway is set
In frame, enter to saw base and be connected by straight-line guide rail slide block with line slideway, enter to saw connection ball-screw contiguous block on base,
The connection end connection servomotor of ball-screw, servomotor is connected with frame, and Serve Motor Control circular saw enters during work
Saw speed；Described receipts bits device（6）Including air exhauster one（65）, air exhauster two（68）, aluminium skimmings cylinder（61）, aluminium skimmings collect
Case（63）, canvas dust settling pocket（67）, described aluminium skimmings cylinder is by cone cylinder main body（612）, exhaust duct（616）, Gas inlet tube（613）
Composition, cone cylinder top are cylindrical tube, and bottom is conically shaped, and lower ending opening reduces, and Gas inlet tube is located at the side of upper end, Gas inlet tube
Side wall of the air intake vent towards cone cylinder top and tangent, the exhaust duct with side wall（616）Vertically it is located on cone cylinder axis from top to bottom,
Upper end and air draft connecting tube（614）Connection, lower end are extended in the conically shaped of bottom, and conically shaped lower end is provided with taking out for cylinder drive
Sliding door（611）, sliding door has aluminium skimmings collecting box 63, and aluminium skimmings collecting box is located on guide rail, Gas inlet tube（613）Pass through connecting tube
（66）It is connected with the exhaust outlet of air exhauster one, the air inlet end of air exhauster one connects the receipts bits cover of hot saw by pipeline（69）, air draft
Connecting tube（614）Upper end by air exhauster two be connected with canvas dust settling pocket and hot saw caused by smog pass through canvas dust settling pocket
Filtering.
A kind of 2. Full automatic servo aluminium bar hot saw according to claim 1, it is characterised in that：Described canvas dust settling pocket is
Drum type brake dust settling pocket.
A kind of 3. Full automatic servo aluminium bar hot saw according to claim 1, it is characterised in that：Described canvas dust settling pocket is
Collapsible dust settling pocket, collapsible dust settling pocket include：Cylindrical portions（673）, cone cylinder part（674）, flared part（671）, dedusting
Bag bracket（672）, its openend of flared part and air draft connecting tube（614）Connection, other end connection flare part, expands
Oral area point connection cylindrical portions, cylindrical portions connection cone cylinder part, cone cylinder part is toward cylindrical portions folded inside, the top of its cone cylinder
End by two circular connection sheets clamp cone cylinder bottom and with dedusting bag bracket（672）It is fixedly connected, dust settling pocket stent outer
For circular support, inner side is connected with cross supporting frame, and cross supporting frame welds with one of circular connection sheet, another circle
The connection sheet of shape is connected by screw two circular connection sheets, cylindrical portions, cone cylinder part, flared part and dedusting bag bracket
It is connected as a single entity and forms collapsible dust settling pocket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721005407.9U CN207087037U (en) | 2017-08-11 | 2017-08-11 | A kind of Full automatic servo aluminium bar hot saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721005407.9U CN207087037U (en) | 2017-08-11 | 2017-08-11 | A kind of Full automatic servo aluminium bar hot saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207087037U true CN207087037U (en) | 2018-03-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721005407.9U Active CN207087037U (en) | 2017-08-11 | 2017-08-11 | A kind of Full automatic servo aluminium bar hot saw |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108536969A (en) * | 2018-04-12 | 2018-09-14 | 佛山金皇宇机械实业有限公司 | Quality analysis method for sawed section of aluminum profile |
| CN109079242A (en) * | 2017-08-11 | 2018-12-25 | 佛山市朗盾铝加工设备有限公司 | A kind of Full automatic servo aluminium bar hot saw |
-
2017
- 2017-08-11 CN CN201721005407.9U patent/CN207087037U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109079242A (en) * | 2017-08-11 | 2018-12-25 | 佛山市朗盾铝加工设备有限公司 | A kind of Full automatic servo aluminium bar hot saw |
| CN109079242B (en) * | 2017-08-11 | 2024-04-02 | 广东朗盾科技有限公司 | Full-automatic servo aluminium bar hot saw |
| CN108536969A (en) * | 2018-04-12 | 2018-09-14 | 佛山金皇宇机械实业有限公司 | Quality analysis method for sawed section of aluminum profile |
| CN108536969B (en) * | 2018-04-12 | 2021-11-19 | 佛山金皇宇机械实业有限公司 | Quality analysis method for sawed section of aluminum profile |
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