CN207076919U - One kind is parallel track forging manipulator - Google Patents
One kind is parallel track forging manipulator Download PDFInfo
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- CN207076919U CN207076919U CN201721062006.7U CN201721062006U CN207076919U CN 207076919 U CN207076919 U CN 207076919U CN 201721062006 U CN201721062006 U CN 201721062006U CN 207076919 U CN207076919 U CN 207076919U
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- 238000005242 forging Methods 0.000 title claims abstract description 24
- 210000000078 claw Anatomy 0.000 claims 4
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 210000000080 chela (arthropods) Anatomy 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型提供一种并联式有轨锻造操作机,主要包括:导轨、机架、钳杆、提升机构、液压与操作系统;所述导轨由液压马达驱动主动轮实现锻造操作机在固定轨道上的前后移动;导轨上端安装有机架,机架后方为液压站与操作系统;所述机架用于安装提升机构与钳杆,提升机构由升降液压缸与俯仰液压缸并联组成,同时设计有垂直与水平缓冲装置,左右呈对称分布,提升机构通过钳杆支撑座与钳杆连接。本实用新型属于结构创新,使用方便,提高了锻造操作机的灵活性和稳定性,尤其适合于小型工件的锻造工艺过程。
The utility model provides a parallel rail forging manipulator, which mainly includes: a guide rail, a frame, a clamp rod, a lifting mechanism, a hydraulic pressure and an operating system; the guide rail is driven by a hydraulic motor to realize the forging manipulator on a fixed track The upper end of the guide rail is equipped with a frame, and the rear of the frame is the hydraulic station and the operating system; the frame is used to install the lifting mechanism and the clamp rod. The lifting mechanism is composed of a lifting hydraulic cylinder and a pitching hydraulic cylinder in parallel. The vertical and horizontal buffer devices are symmetrically distributed on the left and right, and the lifting mechanism is connected to the tong bar through the tong bar support seat. The utility model belongs to structural innovation, is convenient to use, improves the flexibility and stability of the forging manipulator, and is especially suitable for the forging process of small workpieces.
Description
技术领域technical field
本实用新型涉及机械加工设备领域,尤其涉及一种并联式有轨锻造操作机。The utility model relates to the field of mechanical processing equipment, in particular to a parallel rail forging manipulator.
背景技术Background technique
锻造操作机,又叫锻造机械手,是锻造压机的重要配套设备,也是国家经济建设急需的重大机械装备之一,其有助于调控锻造车间的生产节奏、提高锻件的加工质量和改善工人劳动环境。但是目前大多数锻造操作机结构都比较复杂,且都集中在大型重载领域,对于轻快灵活的小型锻造操作机的研究设计较少。Forging manipulator, also known as forging manipulator, is an important supporting equipment for forging press and one of the major mechanical equipment urgently needed for national economic construction. It helps to regulate the production rhythm of the forging workshop, improve the processing quality of forgings and improve labor. surroundings. However, most of the forging manipulators have complex structures at present, and they are all concentrated in the large and heavy-duty field, and there are few studies and designs on light, flexible and small forging manipulators.
发明内容Contents of the invention
本实用新型的目的是针对目前锻造操作机存在的问题,设计一款小型、高效、结构较为简单的并联式有轨锻造操作机。The purpose of the utility model is to design a parallel rail forging manipulator with small size, high efficiency and relatively simple structure in view of the problems existing in the forging manipulator at present.
本实用新型的目的是这样实现的:包括导轨、机架、钳杆、提升机构、液压与操作系统,所述机架设置在导轨上端,液压与操作系统设置在机架后方的导轨上,所述机架上端设置有一根轴,轴上分别设置有一连杆I,每个连杆I的中间位置设置有轨道一,每个轨道一中设置有滑块,每个滑块与机架之间设置有一升降液压缸,每个连杆I的端部铰接有L型的连杆II且铰接位置在L型连杆II的中间,每个连杆II的一端铰接有垂直缓冲装置、另一端固连有水平缓冲装置,固定水平缓冲装置的连杆II的端部与机架之间还设置有俯仰液压缸,每个垂直缓冲装置的端部与对应的水平缓冲装置的端部铰接,且两个垂直缓冲装置的下端固连有钳杆支撑座,所述钳杆包括设置在钳杆支撑座上的夹紧液压缸,夹紧液压缸的缸筒端部上固连有两块钳臂支板,两块钳臂支板之间设置有销轴,销轴上设置有两个钳臂,每个钳臂上设置有轨道二,两个轨道二通过圆柱销与钳臂支架连接,钳臂支架与夹紧液压缸的活塞杆固连。The purpose of this utility model is achieved like this: comprise guide rail, frame, pincer bar, lifting mechanism, hydraulic pressure and operating system, described frame is arranged on the guide rail upper end, hydraulic pressure and operating system are arranged on the guide rail of frame rear, so The upper end of the frame is provided with a shaft, and a connecting rod 1 is respectively arranged on the shaft, and a track 1 is arranged at the middle position of each connecting rod 1, and a slide block is arranged in each track 1, and there is a gap between each slide block and the frame. There is a lifting hydraulic cylinder, and the end of each connecting rod I is hinged with an L-shaped connecting rod II and the hinged position is in the middle of the L-shaped connecting rod II. One end of each connecting rod II is hinged with a vertical buffer device, and the other end is fixed. Connected with a horizontal buffer device, a pitching hydraulic cylinder is also provided between the end of the connecting rod II that fixes the horizontal buffer device and the frame, and the end of each vertical buffer device is hinged to the end of the corresponding horizontal buffer device, and the two The lower end of a vertical buffer device is fixedly connected with a clamp rod support base, and the clamp rod includes a clamping hydraulic cylinder arranged on the clamp rod support base, and two pieces of clamp arm supports are fixedly connected with the cylinder end of the clamping hydraulic cylinder. There is a pin shaft between the two pincer arm support plates, two pincer arms are arranged on the pin shaft, and a track 2 is arranged on each pincer arm, and the two track 2 are connected with the pincer arm bracket through a cylindrical pin, and the pincer arm The bracket is fixedly connected with the piston rod of the clamping hydraulic cylinder.
本实用新型还包括这样一些结构特征:The utility model also includes such structural features:
1.所述导轨上设置有一对主动轮和一对从动轮,主动轮由液压马达驱动。1. The guide rail is provided with a pair of driving wheels and a pair of driven wheels, and the driving wheels are driven by hydraulic motors.
与现有技术相比,本实用新型的有益效果是:本实用新型相较于现有锻造操作机,具有结构简单,工作可靠,稳定性强,灵活方便的优点,可极大地减轻工人工作量,提高生产效率。本实用新型属于结构创新,使用方便,提高了锻造操作机的灵活性和稳定性,尤其适合于小型工件的锻造工艺过程。Compared with the prior art, the beneficial effect of the utility model is: compared with the existing forging manipulator, the utility model has the advantages of simple structure, reliable operation, strong stability, flexibility and convenience, and can greatly reduce the workload of workers ,Increase productivity. The utility model belongs to structural innovation, is convenient to use, improves the flexibility and stability of the forging manipulator, and is especially suitable for the forging process of small workpieces.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的主视图;Fig. 2 is the front view of the utility model;
图3是本实用新型的导轨剖视图;Fig. 3 is a sectional view of the guide rail of the present utility model;
图4是本实用新型的左视图。Fig. 4 is a left view of the utility model.
图中:1为导轨,2为机架,3为钳杆,4为提升机构,5为液压站与操作系统,101为DMQ型液压马达,102为液压马达安装座,103为凸缘式联轴器,104为角接触球轴承,105为主动轮,106为角接触球轴承,107为轴承端盖,108为从动轮,109为轴承套,201为轴,202为套筒,203为平垫圈,204为套筒,301为钳臂,302为销轴,303为V型块,304为钳臂支板,305为销轴,306为圆柱销,307为钳臂支架,308为夹紧液压缸活塞杆,401为垂直缓冲装置,402为铰接装置,403为连杆II,404为铰接装置,405为连杆I,406为滑块,407为滑动轴,408为升降液压缸,409为铰接座,410为升降液压缸安装座,411为俯仰液压缸,412为铰接座,413为水平缓冲装置,414为铰接装置,415为钳杆支撑座。In the figure: 1 is the guide rail, 2 is the frame, 3 is the clamp rod, 4 is the lifting mechanism, 5 is the hydraulic station and the operating system, 101 is the DMQ hydraulic motor, 102 is the hydraulic motor mounting seat, 103 is the flange type coupling Shaft device, 104 is an angular contact ball bearing, 105 is a driving wheel, 106 is an angular contact ball bearing, 107 is a bearing end cover, 108 is a driven wheel, 109 is a bearing sleeve, 201 is a shaft, 202 is a sleeve, 203 is a flat Washer, 204 is the sleeve, 301 is the clamp arm, 302 is the pin shaft, 303 is the V block, 304 is the clamp arm support plate, 305 is the pin shaft, 306 is the cylindrical pin, 307 is the clamp arm bracket, 308 is the clamping Hydraulic cylinder piston rod, 401 is the vertical buffer device, 402 is the hinge device, 403 is the connecting rod II, 404 is the hinge device, 405 is the connecting rod I, 406 is the slider, 407 is the sliding shaft, 408 is the lifting hydraulic cylinder, 409 For hinged seat, 410 is a lifting hydraulic cylinder mounting seat, 411 is a pitching hydraulic cylinder, 412 is a hinged seat, 413 is a horizontal buffer device, 414 is a hinged device, and 415 is a pincer rod support seat.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
结合图1至图4,本实用新型的整个装置主要由导轨1、机架2、钳杆3、提升机构4、液压站与操作系统5组成。所述导轨由液压马达驱动主动轮实现锻造操作机在固定轨道上的前后移动;导轨上端安装有机架,机架后方为液压站与操作系统;所述机架用于安装提升机构与钳杆,提升机构由升降液压缸与俯仰液压缸并联组成,同时设计有垂直与水平缓冲装置,左右呈对称分布,提升机构通过钳杆支撑座与钳杆连接。导轨轮组由主动轮与从动轮组成,两轮皆为V型结构,保证良好的对中性;主动轮由双输出转速液压马达驱动,可带动导轨前后移动。提升机构由连杆I、连杆II、升降液压缸、俯仰液压缸、水平缓冲装置与垂直缓冲装置组成,该提升机构为并联结构,升降运动与俯仰运动联动,可使锻造操作机钳杆到达平面任意位置。俯仰液压缸与机架为铰接连接,活塞杆在伸缩的同时液压缸可沿铰接座转动;升降液压缸与机架为固定连接,且有一定的倾斜角度,升降液压缸活塞杆前端与滑块焊接,并带动滑动轴沿连杆I内部轨道滑动,进而实现提升机构的升降运动。垂直缓冲装置与钳杆支撑座采用螺纹连接,钳杆支撑座又与钳杆部分的液压缸连接,实现了提升机构与钳杆的连接。钳臂后部圆孔与钳臂支板之间、钳臂中部滑槽与钳臂支架之间均采用销轴铰接连接,钳臂支架与夹紧液压缸活塞杆固连。With reference to Fig. 1 to Fig. 4, the whole device of the present utility model is mainly made up of guide rail 1, frame 2, pincer rod 3, lifting mechanism 4, hydraulic station and operating system 5. The guide rail is driven by a hydraulic motor to realize the forward and backward movement of the forging manipulator on the fixed track; the upper end of the guide rail is equipped with a frame, and the rear of the frame is the hydraulic station and the operating system; the frame is used to install the lifting mechanism and the clamp rod , The lifting mechanism is composed of a lifting hydraulic cylinder and a pitching hydraulic cylinder in parallel. At the same time, it is designed with vertical and horizontal buffer devices, which are symmetrically distributed on the left and right. The lifting mechanism is connected to the clamp rod through the clamp rod support seat. The guide rail wheel set is composed of a driving wheel and a driven wheel, both of which are V-shaped structures to ensure good alignment; the driving wheel is driven by a dual-output speed hydraulic motor, which can drive the guide rail to move forward and backward. The lifting mechanism is composed of connecting rod I, connecting rod II, lifting hydraulic cylinder, pitching hydraulic cylinder, horizontal buffer device and vertical buffer device. anywhere on the plane. The pitching hydraulic cylinder and the frame are hingedly connected, and the hydraulic cylinder can rotate along the hinged seat while the piston rod is stretching; the lifting hydraulic cylinder is fixedly connected with the frame, and has a certain inclination angle. Welding, and drive the sliding shaft to slide along the inner track of the connecting rod 1, and then realize the lifting movement of the lifting mechanism. The vertical buffer device is threadedly connected with the clamp rod support base, and the clamp rod support base is connected with the hydraulic cylinder of the clamp rod part, realizing the connection between the lifting mechanism and the clamp rod. The hole at the rear of the tong arm and the support plate of the tong arm, and the chute in the middle of the tong arm and the support of the tong arm are hingedly connected by pins, and the support of the tong arm is firmly connected to the piston rod of the clamping hydraulic cylinder.
结合图3,对导轨部分具体结构做详细说明。锻造操作机导轨轮组由主动轮105与从动轮108组成,两轮皆为V型结构,保证良好的对中性;主动轮105由双输出转速液压马达101驱动,液压马达101安装在液压马达安装座102上,马达安装座102通过螺栓组固定在导轨1上;液压马达输出轴通过凸缘式联轴器103与主动轮105连接,主动轮105由角接触球轴承104固定;从动轮108则直接安装在两侧对称布置的角接触球轴承106上,轴承106由两侧轴承端盖107固定,轴承端盖107同样通过螺栓组固定在导轨1上;导轨1采用铸造工艺加工,为减轻其重量及节省材料,导轨1中部掏空。导轨1上端与机架2相连。Combined with Fig. 3, the specific structure of the guide rail part is described in detail. The guide rail wheel set of the forging manipulator is composed of a driving wheel 105 and a driven wheel 108, both of which are of V-shaped structure to ensure good alignment; the driving wheel 105 is driven by a dual-output speed hydraulic motor 101, which is installed on the hydraulic motor On the mounting seat 102, the motor mounting seat 102 is fixed on the guide rail 1 through a bolt group; the output shaft of the hydraulic motor is connected with the driving wheel 105 through the flange coupling 103, and the driving wheel 105 is fixed by the angular contact ball bearing 104; the driven wheel 108 Then it is directly installed on the angular contact ball bearings 106 symmetrically arranged on both sides, and the bearings 106 are fixed by the bearing end covers 107 on both sides, and the bearing end covers 107 are also fixed on the guide rail 1 through bolt groups; the guide rail 1 is processed by casting technology, in order to reduce the Its weight and material saving, the middle part of guide rail 1 is hollowed out. The upper end of the guide rail 1 is connected with the frame 2 .
结合图1与图2,对机架2与提升机构4具体结构做详细说明。锻造操作机提升机构4由连杆I405、连杆II403、升降液压缸408、俯仰液压缸411、水平缓冲装置413与垂直缓冲装置401组成,左右两侧为完全相同的平行结构。俯仰液压缸411缸底一端铰接连接于铰接座409上,铰接座409焊接在机架2上,以保证活塞杆在伸缩的同时液压缸整体可沿铰接座409转动;俯仰液压缸411活塞杆一端铰接连接于铰接座412,铰接座412焊接在连杆II403上,以保证活塞杆的伸缩可以带动连杆II403转动。升降液压缸408缸底固定连接于升降液压缸安装座410上,安装座410焊接于机架2上;升降液压缸408活塞杆前端焊接有滑块406,滑块406、滑动轴407与连杆I405通过螺母安装在一起,升降液压缸408活塞杆伸缩带动滑块406运动,进而带动滑动轴407沿连杆I405内部轨道滑动,使得连杆I405绕机架轴201转动,从而实现提升机构4的升降运动。1 and 2, the specific structures of the frame 2 and the lifting mechanism 4 are described in detail. Forging manipulator lifting mechanism 4 is made up of connecting rod I405, connecting rod II403, lifting hydraulic cylinder 408, pitching hydraulic cylinder 411, horizontal buffer device 413 and vertical buffer device 401, and the left and right sides are identical parallel structures. One end of the cylinder bottom of the pitching hydraulic cylinder 411 is hingedly connected to the hinged seat 409, and the hinged seat 409 is welded on the frame 2 to ensure that the hydraulic cylinder as a whole can rotate along the hinged seat 409 while the piston rod is expanding and contracting; one end of the piston rod of the pitching hydraulic cylinder 411 It is hingedly connected to the hinge seat 412, and the hinge seat 412 is welded on the connecting rod II403 to ensure that the expansion and contraction of the piston rod can drive the connecting rod II403 to rotate. The cylinder bottom of the lifting hydraulic cylinder 408 is fixedly connected to the mounting base 410 of the lifting hydraulic cylinder, and the mounting base 410 is welded on the frame 2; the front end of the piston rod of the lifting hydraulic cylinder 408 is welded with a slider 406, the slider 406, the sliding shaft 407 and the connecting rod I405 are installed together through nuts, and the lifting hydraulic cylinder 408 piston rod telescopically drives the slider 406 to move, and then drives the sliding shaft 407 to slide along the inner track of the connecting rod I405, so that the connecting rod I405 rotates around the frame shaft 201, thereby realizing the lifting mechanism 4 Lifting movement.
连杆I405安装在机架轴201上,为保证装拆方便,采用如图4所示结构形式,在安装时,将套筒202,204、平垫圈203、连杆405通过轴201串联在一起,并通过螺母将轴固定在机架2上。The connecting rod I405 is installed on the frame shaft 201. In order to ensure convenient assembly and disassembly, the structural form shown in Figure 4 is adopted. During installation, the sleeves 202, 204, flat washers 203, and connecting rods 405 are connected in series through the shaft 201, and The shaft is fixed on the frame 2 by nuts.
连杆II403与连杆I405同样采用铰接装置404连接,当连杆I405做升降运动时,连杆II403以铰接点为圆心也做升降运动,同时当俯仰液压缸411推动连杆II403底部铰接座412时,连杆II403绕铰接点做转动,从而实现俯仰运动。The connecting rod II403 and the connecting rod I405 are also connected by the hinge device 404. When the connecting rod I405 moves up and down, the connecting rod II403 also moves up and down with the hinge point as the center of the circle. , the connecting rod II403 rotates around the hinge point to realize the pitching motion.
连杆II403前端与垂直缓冲装置401采用铰接装置402连接,垂直缓冲装置401既起到支撑连杆II402的作用,同时又可起到缓冲减振的作用;垂直缓冲装置401底部焊接有铰接座414,用于连接水平缓冲装置413前端,水平缓冲装置413后端与连杆II403通过螺纹连接;同样,垂直缓冲装置401底部与钳杆支撑座415通过螺纹连接,钳杆支撑座415同时作为特殊形式的夹紧液压缸端盖与钳杆3通过螺钉固连。这样,通过钳杆支撑座415,将钳杆3与提升机构4关联起来。The front end of the connecting rod II403 is connected with the vertical buffer device 401 by the hinge device 402. The vertical buffer device 401 not only plays the role of supporting the connecting rod II402, but also plays the role of buffering and damping; the bottom of the vertical buffer device 401 is welded with a hinge seat 414 , used to connect the front end of the horizontal buffer device 413, the rear end of the horizontal buffer device 413 is threadedly connected to the connecting rod II403; similarly, the bottom of the vertical buffer device 401 is threaded to the clamp rod support seat 415, and the clamp rod support seat 415 is also a special form The end cover of the clamping hydraulic cylinder is fixedly connected with the pincer rod 3 by screws. In this way, the tong bar 3 is associated with the lifting mechanism 4 through the tong bar support seat 415 .
基于上述介绍,升降液压缸408与俯仰液压缸411并联驱动,带动提升机构4运动,进而带动钳杆3运动,这使得锻造操作机的最终执行机构钳臂301,可以到达平面内任意一点位置。Based on the above introduction, the lifting hydraulic cylinder 408 and the pitching hydraulic cylinder 411 are driven in parallel to drive the lifting mechanism 4 to move, and then drive the tong rod 3 to move, which makes the tong arm 301 of the final actuator of the forging manipulator reach any point in the plane.
结合图1与图2,对钳杆部分具体结构做详细说明。夹紧液压缸活塞杆308前端攻有螺纹,便于安装螺母,使钳臂支架307固定于活塞杆308上;钳臂支架307前端设计有销轴孔,钳臂301中部设计有滑槽,钳臂支架307与钳臂301中部滑槽之间采用圆柱销306贯穿,形成滑动副;钳臂301后部与钳臂支板304上均开有圆孔,用于安装销轴形成转动副。当活塞杆308伸出时,钳臂支架307沿钳臂支板304内侧平行前移,带动圆柱销306在钳臂301滑槽内滑动,钳臂301就以轴305为转动中心,向两侧张开;反之,当活塞杆308收回时,钳臂301则向中间夹紧。Combined with Fig. 1 and Fig. 2, the specific structure of the pliers rod will be described in detail. The front end of the piston rod 308 of the clamping hydraulic cylinder is threaded, which is convenient for installing nuts, so that the clamp arm bracket 307 is fixed on the piston rod 308; A cylindrical pin 306 is used to run through the bracket 307 and the chute in the middle of the tong arm 301 to form a sliding pair; the rear of the tong arm 301 and the tong arm support plate 304 are provided with round holes for mounting pins to form a rotating pair. When the piston rod 308 stretches out, the pincer arm bracket 307 moves forward in parallel along the inner side of the pincer arm support plate 304, driving the cylindrical pin 306 to slide in the chute of the pincer arm 301, and the pincer arm 301 just takes the shaft 305 as the center of rotation and moves to both sides. On the contrary, when the piston rod 308 retracts, the pincer arm 301 is then clamped towards the middle.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405782A (en) * | 2018-05-31 | 2018-08-17 | 福州大学 | A kind of small-sized efficient forging manipulator and its application method |
| CN113560478A (en) * | 2021-08-10 | 2021-10-29 | 山东工业职业学院 | Steel material rudiment hammering stability clamping mechanism for steel rolling smelting |
| CN117644175A (en) * | 2024-01-29 | 2024-03-05 | 河南华北起重吊钩有限公司 | Multifunctional forging operation equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405782A (en) * | 2018-05-31 | 2018-08-17 | 福州大学 | A kind of small-sized efficient forging manipulator and its application method |
| CN113560478A (en) * | 2021-08-10 | 2021-10-29 | 山东工业职业学院 | Steel material rudiment hammering stability clamping mechanism for steel rolling smelting |
| CN117644175A (en) * | 2024-01-29 | 2024-03-05 | 河南华北起重吊钩有限公司 | Multifunctional forging operation equipment |
| CN117644175B (en) * | 2024-01-29 | 2024-04-16 | 河南华北起重吊钩有限公司 | Multifunctional forging operation equipment |
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