CN207066148U - Track suspension type pellet circular cooler balk material collection intelligence system - Google Patents
Track suspension type pellet circular cooler balk material collection intelligence system Download PDFInfo
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- CN207066148U CN207066148U CN201720889765.4U CN201720889765U CN207066148U CN 207066148 U CN207066148 U CN 207066148U CN 201720889765 U CN201720889765 U CN 201720889765U CN 207066148 U CN207066148 U CN 207066148U
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- material collection
- balk material
- collection cylinder
- balk
- central cooler
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Abstract
The utility model belongs to technical field of metallurgical equipment, more particularly, to a kind of track suspension type pellet circular cooler balk material collection intelligence system, including central cooler column, central cooler crossbeam, balk material collection cylinder, bulk cargo reclaims dolly, it is characterized in that balk material collection cylinder supporting plate is provided with balk material collection cylinder, being connected with this balk material collection cylinder supporting plate has track suspension type travel mechanism, dolly position sensor is provided with bulk cargo recovery dolly, balk material collection cylinder and balk material collection cylinder supporting plate between be provided with weighing sensor, it is connected with travel mechanism and each sensor and is connected to intelligence control system.The utility model is operated by intelligence control system, the cyclical action of central cooler balk material collection can be realized, track suspending way is taken balk material collection cylinder to carry out rewinding and discharging, effectively increase technical performance, control performance, production efficiency and the adaptability of central cooler balk material collection, save a large amount of human and material resources and financial resources, in practice it has proved that dependable performance is stable.
Description
Technical field
The utility model belongs to technical field of metallurgical equipment, more particularly, to a kind of track suspension type pellet circular cooler bulk cargo
Collect intelligence system.
Background technology
Blast furnace process be unable to do without pellet, and pellet has to pass through rotary kiln and is calcined, and is unloaded after roasting in kiln tail
Shi Wendu is higher, therefore, in pelletizing production needs to cool down pellet.General pellet cooling is entered using circular cooler
Row cooling, the equipment abbreviation central cooler.Central cooler cooling technique is made up of multiple mutually end to end chassis, and chassis is in annular
Operation carries out cooling operations by air blast to ore deposit in track.In cooling procedure, the chassis bottom double-edged fine-toothed comb of central cooler understands some ball
Group is drained in bulk cargo funnel, is collected eventually through the multiple funnels being circular layout, and then regularly will by funnel lower end
Bulk cargo unloads, and manually transports on belt conveyer, enters back into the production procedure of next process.At present, funnel lower end recovery dissipates
The mode of material is to promote manual stroller periodically to be transported by worker.Worker is felt in funnel according to the experience of practice accumulation
Bulk cargo when should accumulate full, dolly is moved under bulk cargo funnel, dispensing valve is opened, bulk cargo is discharged into small in-car, treated small
Car fastens discharge gate after unloading completely, and dolly is shifted onto by conveyor belts, the bulk cargo in car is toppled over to put and transported on conveyer belt.So
Above procedure is constantly repeated afterwards, and because of the underlying multiple funnels that are circular layout of a central cooler, which hopper expires worker actually
It can not make and accurately conclude, thus worker's operating efficiency can be caused very low, bulk cargo can not exclude in time, influence operating efficiency.And
This discharge way labor strength is big, fatiguability.Meanwhile the discharging environment belongs to dust work, pollution is larger.From hopper
Middle splicing, with trolley haul, topple over put on belt conveyer when, all inevitably cause dust, worker's body made
Into injury.Sometimes, once in a while because artificial operational error, can thoroughly be vented, annular bulk cargo bucket and cooling blower to funnel bulk cargo
It is connected, easily causes and leak out.Once worker causes to judge by accident to the blowing time, blowing can cause the full material of bulk cargo bucket accumulation not in time,
Ring cold bench roof is gone bad and blocks ring cold-blast pipeline when serious, makes its cisco unity malfunction.It was verified that central cooler lower end
Bulk cargo is inevitably trickled down in face operation area, a large amount of ponding sometimes also be present, muddy dirty and messy, causes worker's operation inconvenient.20 generation
Bonczek eighties et al. that records proposes the thought of intelligence decision support system in the early stage, by the expert system and knowledge in artificial intelligence
The methods of processing, is introduced into during control decision supports, efficiently solve in system fixed guantity combining with fixed quality and it is semi-structured,
The problem of unstructured, the scope of information processing is expanded, improves decision-making capability.It can be seen that research and develop the automation of intelligent and high-efficiency
Central cooler balk cargo collecting device is significant.
The content of the invention
The purpose of this utility model is to provide a kind of technical performance that can effectively improve central cooler balk material collection, controlling
Energy, production efficiency and adaptability, save the track suspension type pellet circular cooler balk material collection intelligence of a large amount of human and material resources and financial resources
Can system.
The purpose of this utility model is realized by following technical proposals：
Track suspension type pellet circular cooler balk material collection intelligence system of the present utility model, including central cooler column, set
Central cooler crossbeam between each central cooler column, sets the balk material collection cylinder in this central cooler below the crossbeam, with this
The discharging motor that balk material collection cylinder is connected, the bulk cargo recovery dolly being arranged on below central cooler, it is characterised in that described
Balk material collection cylinder is provided with the balk material collection cylinder supporting plate to match with the balk material collection cylinder, is connected with this balk material collection cylinder supporting plate
Track suspension type travel mechanism is connected to, small truck position is uniformly placed with described bulk cargo recovery carriage walking hanger rail circumferencial direction
Sensor, dolly position sensor is provided with described bulk cargo recovery dolly, described balk material collection cylinder with it is described
Weighing sensor is provided between balk material collection cylinder supporting plate, is connected with described track suspension type travel mechanism and each sensor
There is intelligence control system,
Described track suspension type travel mechanism include positioned at the central cooler below the crossbeam and with the central cooler crossbeam
Rail and annular hanging outer rail in the annular hanging being fixedly connected, are arranged on the anti-local derviation in inner side on the inside of rail in the annular hanging
Rail, the anti-bias guide rail in outside being arranged on the outside of the annular hanging outer rail, the driving rolling being arranged on the annular hanging outer rail
Wheel I and driving roller II, the driving roller III and driving roller IV being arranged in the annular hanging on rail, are arranged on the ring
Roller I and the symmetrically arranged return idler I of driving roller II and return idler II are driven on shape hanging outer rail and with described, is set
On rail and with the driving roller III and driving the symmetrically arranged return idler III of roller IV and driven in the annular hanging
Roller IV, the anti-bias back-up roller wheel I being arranged on the anti-bias guide rail in the outside, it is arranged on anti-bias on the anti-bias guide rail in the inner side
Back-up roller wheel II, and each drive device for being connected of driving roller, the support end of described anti-bias back-up roller wheel I with it is described
Balk material collection cylinder supporting plate is connected, and the support end of described anti-bias back-up roller wheel II is connected with described balk material collection cylinder supporting plate
Connect.
Described drive device includes motor and the decelerator being connected with this motor.
Described intelligence control system includes central PLC control system, controls frequency converter and touch-screen.
The advantages of the utility model：
Track suspension type pellet circular cooler balk material collection intelligence system of the present utility model is operated by intelligence control system, energy
The cyclical action of central cooler balk material collection is enough realized, takes balk material collection cylinder track suspending way to carry out rewinding and discharging,
Effectively increase technical performance, control performance, production efficiency and the adaptability of central cooler balk material collection, save a large amount of manpowers,
Material resources and financial resources, in practice it has proved that dependable performance is stable.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the utility model Fig. 1 top view.
Embodiment
Specific embodiment of the present utility model is further illustrated below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, track suspension type pellet circular cooler balk material collection intelligence system of the present utility model, including ring are cold
Machine column 1, the central cooler crossbeam 2 being arranged between each central cooler column 1, is set below this central cooler crossbeam 2
Balk material collection cylinder 5, the discharging motor 17 being connected with this balk material collection cylinder 5, the bulk cargo recovery dolly being arranged on below central cooler,
It is characterized in that the balk material collection cylinder supporting plate 16 to match with the balk material collection cylinder 5 is provided with described balk material collection cylinder 5,
Being connected with this balk material collection cylinder supporting plate 16 has track suspension type travel mechanism, in described bulk cargo recovery carriage walking hanger rail circle
Circumferential direction is uniformly placed with dolly position sensor, and dolly position sensor is provided with described bulk cargo recovery dolly,
Weighing sensor is provided between described balk material collection cylinder 5 and described balk material collection cylinder supporting plate 16, with described track crane
Hanging travel mechanism and each sensor are connected with intelligence control system,
Described track suspension type travel mechanism includes positioned at the lower section of central cooler crossbeam 2 and horizontal with the central cooler
Rail 3 and annular hanging outer rail 4, the inner side for being arranged on the inner side of rail 3 in the annular hanging are prevented in the annular hanging that beam 2 is fixedly connected
Local derviation rail 14, the anti-bias guide rail 15 in outside in the outside of annular hanging outer rail 4 is arranged on, is arranged on the annular hanging outer rail 4
On driving roller I 10 and driving roller II 8, the driving roller III and driving roller being arranged in the annular hanging on rail 3
IV, it is arranged on the annular hanging outer rail 4 and drives roller I 10 and the driving symmetrically arranged driven rolling of roller II 8 with described
Wheel I and return idler II, it is arranged in the annular hanging on rail 3 and is symmetrically set with the driving roller III and driving roller IV
The return idler III 13 and return idler IV 11 put, the anti-bias back-up roller wheel I 9 being arranged on the anti-bias guide rail 15 in the outside, if
The anti-bias back-up roller wheel II 12 on the anti-bias guide rail 14 in the inner side is put, the drive device being connected with each driving roller, institute
The support end for the anti-bias back-up roller wheel I 9 stated is connected with described balk material collection cylinder supporting plate 16, described anti-bias back-up roller wheel II
12 support end is connected with described balk material collection cylinder supporting plate 16.
Described drive device includes motor 6 and the decelerator 7 being connected with this motor 6.
Described intelligence control system includes central PLC control system, controls frequency converter and touch-screen.
Track suspension type, will effectively using the central cooler crossbeam 2 of heel post inside and outside central cooler medial and lateral column and connection
Two annular hanging rails are welded in the lower section of central cooler crossbeam 2, and two anti-bias guide rails 14 and 15 are then inverted in into two respectively
The side of annular hanging rail, annular hanging rail are mutually perpendicular to arrange with anti-bias guide rail；Anti- lateral deviation guide rail and anti-bias back-up roller
The setting of wheel, it can effectively prevent entirety in being run at high speed on annular hanging rail because of centrifugal force lateral deviation.
Dolly position sensor is uniformly placed with described bulk cargo recovery carriage walking hanger rail circumferencial direction, described
Dolly position sensor is provided with bulk cargo recovery dolly, in described balk material collection cylinder 5 and described balk material collection cylinder supporting plate
Weighing sensor is provided between 16, the support of balk material collection cylinder 5 hangs over the centre of balk material collection cylinder supporting plate 16, to ensure balk material collection
Cylinder 5 and funnel discharge valve centering, balk material collection cylinder supporting plate 16 exist by four driving rollers and four return idler hangings respectively
On circular orbit, overall track travel work is realized.Automatic switch valve is set below balk material collection cylinder 5, passes through discharging electricity
Machine 17 drives the switch motion for realizing balk material collection cylinder 5.
The utility model is hung by track suspending way to balk material collection cylinder 5, is received in balk material collection cylinder 5 and bulk cargo
The weighing sensor placed between collection cylinder supporting plate 16, is grasped to each splicing time, splicing amount (how much is splicing), splicing frequency
Work is remembered, and Collecting operation data, establishes intelligent expert automatic learning control system, realizes the intelligence effectively control of splicing operation.When
When having buildup to need to topple over, driving bulk cargo recovery dolly is quickly moved to immediately below balk material collection cylinder 5, opens balk material collection cylinder 5
Lower section baiting valve discharging, after hopper is collected completely, weighing sensor sends signal, closes discharge valve, while drive bulk cargo to reclaim
Trolley travelling realizes the Automatic-dumping discharging of bulk cargo, then proceedes to the control according to intelligent data imformation memory at conveyer belt
The realization of signal rational and orderly repeats operation, and different station discharging is realized according to each material condition of balk material collection cylinder 5, and then orderly
Complete the collection process to central cooler bulk cargo.
Track suspension type pellet circular cooler balk material collection intelligence system of the present utility model is operated by intelligence control system, energy
The cyclical action of central cooler balk material collection is enough realized, takes balk material collection cylinder 5 track suspending way to carry out rewinding and discharging,
Effectively increase technical performance, control performance, production efficiency and the adaptability of central cooler balk material collection, save a large amount of manpowers,
Material resources and financial resources, in practice it has proved that dependable performance is stable.
Claims (3)
1. a kind of track suspension type pellet circular cooler balk material collection intelligence system, including central cooler column, it is arranged on each described
Central cooler crossbeam between central cooler column, the balk material collection cylinder in this central cooler below the crossbeam is set, with this balk material collection cylinder
The discharging motor being connected, the bulk cargo recovery dolly being arranged on below central cooler, it is characterised in that in described balk material collection cylinder
The balk material collection cylinder supporting plate to match with the balk material collection cylinder is provided with, being connected with this balk material collection cylinder supporting plate has track crane
Hanging travel mechanism, dolly position sensor is uniformly placed with described bulk cargo recovery carriage walking hanger rail circumferencial direction,
Dolly position sensor is provided with described bulk cargo recovery dolly, in described balk material collection cylinder and described balk material collection cylinder
Weighing sensor is provided between supporting plate, intelligent control is connected with described track suspension type travel mechanism and each sensor
System,
Described track suspension type travel mechanism includes positioned at the central cooler below the crossbeam and fixed with the central cooler crossbeam
Rail and annular hanging outer rail in the annular hanging of connection, are arranged on the anti-bias guide rail in inner side on the inside of rail in the annular hanging, if
Put it is described annular hanging outer rail on the outside of the anti-bias guide rail in outside, be arranged on it is described annular hanging outer rail on driving roller I and
Roller II is driven, the driving roller III and driving roller IV being arranged in the annular hanging on rail, the annular is arranged on and hangs
Hang on outer rail and drive roller I and the symmetrically arranged return idler I of driving roller II and return idler II with described, be arranged on institute
State in annular hanging on rail and drive roller III and the symmetrically arranged return idler III of driving roller IV and return idler with described
IV, the anti-bias back-up roller wheel I being arranged on the anti-bias guide rail in the outside, the anti-bias support being arranged on the anti-bias guide rail in the inner side
Roller II, the drive device being connected with each driving roller, the support end of described anti-bias back-up roller wheel I and described bulk cargo
Surge drum supporting plate is connected, and the support end of described anti-bias back-up roller wheel II is connected with described balk material collection cylinder supporting plate.
2. track suspension type pellet circular cooler balk material collection intelligence system according to claim 1, it is characterised in that described
Drive device include motor and the decelerator that is connected with this motor.
3. track suspension type pellet circular cooler balk material collection intelligence system according to claim 1, it is characterised in that described
Intelligence control system include central PLC control system, control frequency converter and touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720889765.4U CN207066148U (en) | 2017-07-21 | 2017-07-21 | Track suspension type pellet circular cooler balk material collection intelligence system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720889765.4U CN207066148U (en) | 2017-07-21 | 2017-07-21 | Track suspension type pellet circular cooler balk material collection intelligence system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207066148U true CN207066148U (en) | 2018-03-02 |
Family
ID=61511290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720889765.4U Active CN207066148U (en) | 2017-07-21 | 2017-07-21 | Track suspension type pellet circular cooler balk material collection intelligence system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207066148U (en) |
-
2017
- 2017-07-21 CN CN201720889765.4U patent/CN207066148U/en active Active
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