CN207056726U - A kind of building station type nonmetallic wear-resistant material system of processing - Google Patents

A kind of building station type nonmetallic wear-resistant material system of processing Download PDF

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Publication number
CN207056726U
CN207056726U CN201720919939.7U CN201720919939U CN207056726U CN 207056726 U CN207056726 U CN 207056726U CN 201720919939 U CN201720919939 U CN 201720919939U CN 207056726 U CN207056726 U CN 207056726U
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China
Prior art keywords
elevators
finished product
elevator
sub
sieve
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Expired - Fee Related
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CN201720919939.7U
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Chinese (zh)
Inventor
宋万勋
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Tianjin Bangke Technology Co Ltd
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Tianjin Bangke Technology Co Ltd
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Priority to CN201720919939.7U priority Critical patent/CN207056726U/en
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Abstract

The utility model provides a kind of building station type nonmetallic wear-resistant material system of processing, including No.1 elevator, No. two elevators and No. three elevators set gradually:The No.1 elevator is connected by No.1 belt feeder with raw material cabin, the top of the No.1 elevator is connected with No.1 and automatically adjusts feeding device, the No.1 automatically adjusts and is provided with pre- sub-sieve below feeding device, vertical impact crusher is provided with below the pre- sub-sieve top discharge mouth, the vertical impact crusher is located at the top of No.1 belt feeder;Also it is communicated with below the pre- sub-sieve top discharge mouth and slips hopper, the hopper that slips is connected with the feeding mouth of No. two elevators, No. two elevators slip hopper by bifurcated and are connected respectively with two storage tanks, and the storage tank is connected by No. two belt feeders with No. three elevators;No. two are sequentially provided with below No. three elevators and automatically adjusts feeding device and finished product screen, and the finished product screen is connected with multiple finished product batch cans by slipping hopper.Building station type nonmetallic wear-resistant material system of processing provided by the utility model is rational in infrastructure, and whole process equipment is simple, and flow is compact.

Description

A kind of building station type nonmetallic wear-resistant material system of processing
Technical field
It the utility model is related to nonmetallic wear-resistant material, and in particular to process system to a kind of building station type nonmetallic wear-resistant material System.
Background technology
Nonmetallic wear-resistant material (such as bauxite, quartz sand, magnesia) generally used now is somehow the actual conditions of processing are powder Dustiness dye is larger, it is difficult to meet the requirement of environmental protection, not only complex process, place area occupied are big, and investment and operating cost are higher, And cost of labor is high.
Utility model content
For the drawbacks described above and problem of prior art, technical problem to be solved in the utility model is existing nonmetallic The processing dust pollution of high-abrasive material is larger, it is difficult to meet the requirement of environmental protection, and place area occupied is big, cost of labor compared with It is high.
In order to achieve the above object, the utility model provides following technical scheme:
Building station type nonmetallic wear-resistant material system of processing, including No.1 elevator, No. two elevators and three set gradually Number elevator:The No.1 elevator is connected by No.1 belt feeder with raw material cabin, and the top of the No.1 elevator is connected with No.1 automatically adjusts feeding device, and the No.1 automatically adjusts and is provided with pre- sub-sieve below feeding device, goes out on the pre- sub-sieve Vertical impact crusher is provided with below material mouth, the vertical impact crusher is located at the top of No.1 belt feeder;The pre- sub-sieve Lower discharge port below be also communicated with and slip hopper, the hopper that slips is connected with the feeding mouth of No. two elevators, and described No. two are lifted Machine slips hopper by bifurcated and is connected respectively with two storage tanks, and the storage tank is connected by No. two belt feeders and No. three elevators Connect;No. two are sequentially provided with below No. three elevators and automatically adjusts feeding device and finished product screen, the finished product screen is by slipping material Groove is connected with multiple finished product batch cans.
In above-mentioned technical proposal, the feeding end of the No.1 belt feeder and middle part are provided with cleaning shaft, No.1 elevator, two The bottom and top of number elevator and No. three elevators are provided with cleaning shaft, the top of the pre- sub-sieve and finished product screen, vertical punching The top for hitting disintegrating machine is provided with cleaning shaft, and No. two belt feeder feeding ends are provided with cleaning shaft.
In above-mentioned technical proposal, suspension type tramp iron separator is respectively equipped with the No.1 belt feeder and No. two belt feeders, it is described The top of vertical impact crusher is provided with automatic hoisting device, is also associated with automatically adjusting feed below the finished product batch can and sets Standby and magnetic separator.
The whole process equipment of building station type nonmetallic wear-resistant material system of processing provided by the utility model is simple, and flow is tight Gather.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, before creative labor is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is general structure schematic diagram of the present utility model;
Fig. 2 is A of the present utility model to structural representation;
Fig. 3 is B of the present utility model to structural representation;
Fig. 4 is E of the present utility model to structural representation;
Fig. 5 is C of the present utility model to structural representation;
Fig. 6 is D of the present utility model to structural representation;
Fig. 7 is E of the present utility model to structural representation.
In figure, 1, cleaning shaft;2nd, No.1 elevator;3rd, No.1 automatically adjusts feeding device;4th, pre- sub-sieve;5th, it is automatic to rise Device for hoisting;6th, vertical impact crusher;7th, raw material cabin;8th, suspension type tramp iron separator;9th, No.1 belt feeder;10th, No. three elevators; 11st, No. two elevators;12nd, storage tank;13rd, pre- sub-sieve;14th, No. two belt feeders;15th, No. two automatically adjust feeding device;16th, into Product sieve;17th, finished product batch can;18th, magnetic separator;19th, deduster;20th, No. three automatically adjust feeding device.
Embodiment
Below in conjunction with accompanying drawing of the present utility model, the technical solution of the utility model is clearly and completely described, Obviously, described embodiment is only the utility model part of the embodiment, rather than whole embodiments.Based on this practicality Embodiment in new, the every other reality that those of ordinary skill in the art are obtained under the premise of creative work is not made Example is applied, belongs to the scope of the utility model protection.
As shown in figs. 1-7, include setting gradually as the building station type nonmetallic wear-resistant material system of processing shown in embodiment No.1 elevator, No. two elevators and No. three elevators:
No.1 elevator is connected by No.1 belt feeder with raw material cabin, and the top of No.1 elevator is connected with No.1 and adjusted automatically Feeding device is saved, No.1 is automatically adjusted and pre- sub-sieve is provided with below feeding device, and vertical punching is provided with below the top discharge mouth of pre- sub-sieve Disintegrating machine is hit, vertical impact crusher is located at the top of No.1 belt feeder;
Also it is communicated with below the lower discharge port of pre- sub-sieve and slips hopper, the feeding mouth for slipping hopper with No. two elevators is connected, and two Number elevator slips hopper by bifurcated and is connected respectively with two storage tanks, and storage tank passes through No. two belt feeders and No. three elevators connect Connect;
No. two are sequentially provided with below No. three elevators and automatically adjusts feeding device and finished product screen, finished product screen is connected by slipping hopper It is connected to multiple finished product batch cans.
In present embodiment, the feeding end of No.1 belt feeder and middle part are provided with cleaning shaft, No.1 elevator, No. two liftings The bottom and top of machine and No. three elevators are provided with cleaning shaft, the top of pre- sub-sieve and finished product screen, vertical impact crusher Top is provided with cleaning shaft, and No. two belt feeder feeding ends are provided with cleaning shaft.Set respectively on No.1 belt feeder and No. two belt feeders There is a suspension type tramp iron separator, the top of vertical impact crusher is provided with automatic hoisting device, automatic hoisting device in present embodiment For electric block.It is also associated with automatically adjusting feeding device and magnetic separator below finished product batch can.
Building station type nonmetallic wear-resistant material processing technology, comprises the following steps:
S1, the raw material of appropriate particle size are sent into raw material cabin by loading machine, and feed is automatically adjusted by No. three set under raw material cabin Material is uniformly sent into No.1 belt feeder by equipment, then the feeding mouth of No.1 elevator is delivered to by No.1 belt feeder, after boosted Material sequentially enter No.1 and automatically adjust feeding device and pre- sub-sieve, using difference in height, oversize is by slipping hopper from advancing Enter vertical impact crusher, the material after crushing is delivered to one again through voluntarily falling into No.1 belt feeder again by No.1 belt feeder The feeding mouth of number elevator, oversize form closed cycle and crushed, and No.1 belt feeder broken is provided with suspension vertical between elevator Formula tramp iron separator, i.e. first of iron removaling;
S2, make full use of podium level poor, pre- sub-sieve minus mesh carries through slipping hopper into the feeding mouth of No. two elevators Material after rising slips hopper through bifurcated again and respectively enters two storage tanks, and it is 50 tons that single material, which fills design capacity,;
S3, material, which passes through, to be automatically adjusted feeding device under storage tank and is delivered to No. two belt feeders, automatic in present embodiment Regulation feeding device is electro-vibrating feeder, and after the suspension type tramp iron separator iron removaling above No. two belt feeders, i.e., second removes Iron, the feeding mouth of No. three elevators is delivered to, the material after lifting automatically adjusts feeding device and finished product screen again by No. two successively Corresponding five finished product materials are respectively fallen in by slipping hopper to fill, automatically adjusted in present embodiment feeding device for motor oscillating to Material machine;
S4, feeding device and magnetic separator are automatically adjusted below finished product batch can, the final iron removaling of finished product, i.e., the 3rd is removed Iron, the finished product materials after iron removaling, with automatic packaging machine pouch automatic bagging, or jumbo bag packaging is carried out, then fork truck takes Walk storage
Not only floor space is small for building station type manufacturing process system, can round-the-clock continuous production, Intelligent control is easy to maintenance, It is green, but also by distributing rationally, system matches research etc. improves, and making this product, (technique is advanced in technical performance Property), reliability, energy-conserving and environment-protective etc. are walked in industry forefront.Compared to traditional diamond-making technique, it has following salient feature It is:
1:Economization on land, factory building.Because using building station type, identical production capacity is than traditional crushing and screening operating type institute Place is needed to reduce more than one times, equipment takes up an area about 150 square meters (the long wide 12m of 12mX), and about 2000 cubic metres of space-consuming is (long 12 meters The wide 12 meters of X of X are high 14 meters).
2:Concentrated dust-removing, good dedusting effect.The entire production line raw material it is broken, transport, screening, almost adopt in bagging process Produced with totally enclosed type, it is automatic and it is semi-automatic it is filling in accomplished it is good without dust hazard operation, effect;Due to compact equipment installation collection In, not only shorten cleaning shaft length, and reduce dust removal machine total blast volume and power;In view of country is to environmental requirement ratio at present Relatively tight, my company and domestic famous brand name dedusting producer and designing institute's joint research dust-cleaning scheme, program dust removing effects are complete Discharging standards (30mg/m can be reached3Below), active response national environmental protection policy.
3:Production efficiency is improved, reduces labour.This process system uses building station type, and material is shortened compared to traditional approach Transport path, some places are ingenious to realize automated production using difference in height, and efficiency greatly improves, and reduces manually, reduces artificial Take spending;Whole system fully achieves operation whole process supervision operation.
4:Good energy-conserving effect.Whole system (containing dedusting) amounts to power consumption 230-260kw, is more saved compared to traditional approach Electricity, electric cost is not only reduced, and realize economic benefit.
5:Finished product material iron-holder is extremely low.The Material deironing (amount to three times iron removaling) in production process is strengthened, except employing Traditional hanging type turnover realizes final iron removaling forever in addition to iron plate before finished product material packs using magnetic separator, strict control into The content of iron in product.
6:This technological process and the domestically leading patented product of my company --- multi-layer efficient probability screen and former vertical impact crusher The equipment such as broken machine match, and can be rated as perfect adaptation.
7:The system designs working ability and finished product material specification:The system can produce 0-1,1-3,3-5,5-8,8-12 simultaneously (15) 5 grades of finished product materials such as mm (the finished product material specification can be adjusted on demand).Production 25-45 tons per hour.
Other technologies feature of the present utility model:
1., this programme design two storage tanks effect be realize material do not land (in production technology between front and rear two parts " being flexible coupling "), remove from loading machine load and place cleaning trouble (Secondary Transport and the dust pollution being generated by it).Due to evening Upper electricity price is cheap, can be filled with material at night, normally produces daytime (can be rationally poor using electricity price, to reduce processing cost).Due to storage The reasonable setting of batch can capacity), enough buffer time can be provided for front and rear equipment, for changing screen cloth or checking dimension Repair.Bifurcated above two storage tanks slips hopper material dispensing turnover panel valve, can take and manually or automatically control.
2., this programme from broken main frame be vertical impact crusher, it is a kind of special high-abrasive material process equipment, Its smashing principle is;A part of material for entering equipment is thrown up from central horizontal direction, impact surrounding is freely fallen Another part material, the material to splash hit on liner plate again, and impact several times are realized broken.So add with traditional equipment Work is especially low compared to iron content, is ideal equipment in small, broken bits in current domestic material.It is necessary in technique according to conventional experience Ensure even feeding at full capacity, otherwise both take liner plate, yield is again low.Vertical broken main frame hoisting beam for repairs track is located at vertical impact crusher Surface, using advanced automatic lifting equipment, it is easy to repair.Vibratory sieve changes and sets small lift at screen cloth on platform, uses In landing screen cloth, remove from unnecessary artificial.
3., first of pre- sub-sieve set 4 layers of screen cloth, material can be divided into 5 grades, two discharging openings, reasonably by thing simultaneously Material is divided into two kinds of specifications, and nethermost grade (qualified material) enters next process, close to 4 grade (oversizes above Material) enter vertical impact crusher and form that circulation is broken, it is fully to allow stock grading that pre- sub-sieve, which sets the effect of four layers of screen cloth, is made full The material of sufficient condition completely turns into minus mesh hence into next process as far as possible, and then improves productivity ratio.Second into Product sieve sets 4 layers of screen cloth, and material can be divided into 5 grades simultaneously, respectively enter corresponding finished product batch can, is needed to change sieve according to production Net, kind quantity and grade can be adjusted.
4., the system use plate chain type bucket elevator, its feature is good airproof performance;It is low in the pollution of the environment;Noise is small;Operation dimension Repair conveniently;Few easy workout part;Raising efficiency is high, the plurality of advantages such as use cost is low, plays what is held the balance in this process program Effect.
5., this programme cleaner select air box impulse bag-type dust remover, because the deduster is using domestic state-of-the-art Cleaner, big with processing air quantity, floor space is small, and purifying and dedusting efficiency high, reliable operation is simple in construction, a little repair The features such as, efficiency of dust collection is a kind of ripe fairly perfect high-effective dust-removing equipment up to more than 99%.
It is described above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to In this, any one skilled in the art can readily occur in change in the technical scope that the utility model discloses Or replace, it should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be described with power The protection domain that profit requires is defined.

Claims (3)

1. building station type nonmetallic wear-resistant material system of processing, it is characterised in that:Including set gradually No.1 elevator, No. two carry The machine of liter and No. three elevators:
The No.1 elevator is connected by No.1 belt feeder with raw material cabin, and the top of the No.1 elevator is connected with No.1 certainly Dynamic regulation feeding device, the No.1 automatically adjust and pre- sub-sieve are provided with below feeding device, under the top discharge mouth of the pre- sub-sieve Side is provided with vertical impact crusher, and the vertical impact crusher is located at the top of No.1 belt feeder;
Also it is communicated with below the lower discharge port of the pre- sub-sieve and slips hopper, the feeding mouth company for slipping hopper and No. two elevators Connect, No. two elevators slip hopper by bifurcated and are connected respectively with two storage tanks, and the storage tank passes through No. two belt feeders It is connected with No. three elevators;
No. two are sequentially provided with below No. three elevators and automatically adjusts feeding device and finished product screen, the finished product screen is by slipping material Groove is connected with multiple finished product batch cans.
2. building station type nonmetallic wear-resistant material system of processing according to claim 1, it is characterised in that:The No.1 belt The feeding end of machine and middle part are provided with cleaning shaft, and No.1 elevator, the bottom of No. two elevators and No. three elevators and top are set There is a cleaning shaft, the top of the pre- sub-sieve and finished product screen, the top of vertical impact crusher are provided with cleaning shaft, described No. two Belt feeder feeding end is provided with cleaning shaft.
3. building station type nonmetallic wear-resistant material system of processing according to claim 1, it is characterised in that:The No.1 belt Suspension type tramp iron separator is respectively equipped with machine and No. two belt feeders, the top of the vertical impact crusher fills provided with automatic lifting Put, be also associated with automatically adjusting feeding device and for the magnetic separation to the final iron removaling of finished product materials below the finished product batch can Machine.
CN201720919939.7U 2017-07-27 2017-07-27 A kind of building station type nonmetallic wear-resistant material system of processing Expired - Fee Related CN207056726U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309047A (en) * 2017-07-27 2017-11-03 天津邦克科技有限公司 Building station type nonmetallic wear-resistant material system of processing and its processing technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309047A (en) * 2017-07-27 2017-11-03 天津邦克科技有限公司 Building station type nonmetallic wear-resistant material system of processing and its processing technology

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Granted publication date: 20180302

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