A kind of energy-efficient concrete aggregate production line and its production method
Technical field
The present invention relates to material processing field, specifically, is related to a kind of production line of energy-efficient concrete aggregate
And its production method.
Background technology
Sandstone industry present situation still based on non-large-scale production still.Change strategy promoting new " industry-information-industry "
Develop under new background, sandstone industry is mainly reflected in following from country to the serial policy regulation direction of the intensive appearance in place
Aspect:First, scale chemical conversion main flow.2nd, greenization is direction.3rd, mechanism sandstone is main power.4th, premised on exploitation legitimate.
5th, industry chemical conversion trend.Industry closes down speed quickening to polluting larger small-sized aggregate line rectification in this context.
And existing small-sized pollution aggregate line:Production capacity is low, high energy consumption.Do not gather dust facility, and environmental pollution is serious;
Existing scale environment-friendly type aggregate production line:At present in the aggregate line for designing or going into operation, due to using two-stage crushing, breaking
Broken machine, vibratory sieve are entirely in ground configuration, and each link is using belt feeder conveying material, belt feeder and belt porch more (general one
Bar production line is furnished with more than 10), airborne dust point is more, and corresponding dust-precipitator is more (more than 12), although avoiding the dirt to environment
Dye, but its complex process, it is less efficient.
The content of the invention
The present invention provides a kind of production line and its production method of energy-efficient concrete aggregate, technology to be solved
The problem of problem is that existing aggregate production line high energy consumption, environmental pollution are serious and the complicated floor space of equipment is big.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
The present invention provides a kind of energy-efficient concrete aggregate production line, and the energy-efficient concrete is produced with aggregate
Line includes disintegrating machine receiving opening, feeding machine, disintegrating machine, elevator, primary vibration sieve, secondary vibration sieve, the first feed bin, the second material
Storehouse, the 3rd feed bin, the 4th feed bin and dust-precipitator, disintegrating machine receiving opening, feeding machine, disintegrating machine, elevator and the primary vibration
Sieve is sequentially connected, wherein,
The primary vibration sieve is provided with material outlet and one-level fines in the outlet of one-level coarse fodder, one-level and exports three outlets,
The one-level coarse fodder outlet is connected with feeding machine, and material is exported and is connected with the first feed bin in the one-level, the one-level fines
Outlet is connected with secondary vibration sieve;
The secondary vibration sieve is provided with material outlet and two level fines in the outlet of two level coarse fodder, two level and exports three outlets,
The two level coarse fodder outlet is connected with the second feed bin, and material is exported and is connected with the 3rd feed bin in the two level, and the two level is thin
Material outlet is connected with the 4th feed bin;
The dust-precipitator is provided with dust inlet and dust export, the primary vibration sieve, secondary vibration sieve and the 3rd material
Pipeline is equipped with storehouse, the dust inlet of pipeline and dust-precipitator on primary vibration sieve, secondary vibration sieve and the 3rd feed bin
It is connected, the dust export of the dust-precipitator is connected with the 4th feed bin;
The present invention use ultrashort flow scheme, significantly simplify flow, reduce equipment number of units and airborne dust points.
Preferably, the primary vibration sieve is connected by the chute sealed with the first feed bin;The secondary vibration sieve is logical
The chute for crossing sealing is connected with the second feed bin;The secondary vibration sieve is connected by the chute sealed with the 3rd feed bin;Institute
State secondary vibration sieve be connected by closed chute with the 4th feed bin, vibratory sieve be arranged on the top of feed bin and by chute according to
Material flow is entered in feed bin by gravity, both reduced the floor space of whole equipment, saved conveying equipment again, avoided the energy
Waste.
Preferably, the one-level fines outlet is connected by inclination angle belt conveyor feeding mouth with secondary vibration sieve, so as to
The distance between two screening machines are shortened, reduce the floor space of whole equipment.
Preferably, first feed bin, the second feed bin, the 3rd feed bin and the 4th feed bin are square feed bin, described square
Feed bin is between the concrete frame surrounded with steel plate or concrete walls, and feed bin volume is the Proportionality design according to four kinds of aggregate amounts
, the scheme ratio designed with four kinds of aggregates of plain edition with same volume, improve the utilization rate of feed bin.The square feed bin
The ventilating opening of insertion is left on feed bin inwall so that four feed bins are only gathered dust with one outlet.
Preferably, the lower end of first feed bin, the second feed bin, the 3rd feed bin and the 4th feed bin be respectively arranged with it is telescopic under
There is electronic loadometer in material mouth, with the ground of the feed opening correspondence position, the feed opening can realize automatic blanking entrucking,
So as to facilitate the follow-up use of material, save manually, improve efficiency.
Preferably, the elevator is provided with charging aperture, and the charging aperture is equipped with slide valve, when elevator and follow-up vibration
When sieving failure stop jumping, the slide valve is closed automatically, and disintegrating machine is killed to prevent material flow from entering disintegrating machine, avoids artificial clear material
Work.
Preferably, the elevator is board chain hoisting machine;The feeding machine is plate-type feeding;The disintegrating machine is weight
Impact breaker;The motor of the weight impact breaker is energy-saving permanent magnet motor;The dust-precipitator is joint
Dust-precipitator, the energy-saving permanent magnet motor of energy-efficient weight impact breaker and disintegrating machine is employed, reduces the whole series
The energy consumption of equipment, make its more energy-conserving and environment-protective.The high-efficiency and energy-saving type weight impact breaker, the disintegrating machine can take
For medium-sized three disintegrating machines, its installed power is only the 50% of three disintegrating machines of plain edition, the permanent magnetism that the disintegrating machine is equipped with
Motor efficiency is high and is directly connected to crusher shaft, and the motor than routine can improve efficiency more than 20%.
Preferably, the energy-efficient concrete with aggregate production line, including Distributed Control System, (i.e. automatically control by DCS
System) and multiple monitoring cameras, wherein, the Distributed Control System for control disintegrating machine receiving opening, feeding machine, disintegrating machine,
Elevator, primary vibration sieve, secondary vibration sieve, the first feed bin, the second feed bin, the 3rd feed bin, the 4th feed bin, dust-precipitator, blanking
Mouth and monitoring camera;The multiple monitoring camera is respectively used to monitor disintegrating machine receiving opening, feeding machine, disintegrating machine, lifting
Machine, primary vibration sieve, secondary vibration sieve, the first feed bin, the second feed bin, the 3rd feed bin, the 4th feed bin, dust-precipitator and feed opening,
Thus production efficiency can be improved in each production link of control room overall monitor, saved artificial.
Screening machine is arranged at the top of feed bin and using elevator by the energy-efficient concrete of the present invention with aggregate production line
Scheme:It is to be slipped to using scraper-trough conveyer in feed bin or equipment that six kinds of materials of two screening machine outlets, which have four kinds, without conveying equipment.Adopt
With elevator scheme, one-level screening machine is exported to only with an elevator, so as to drastically reduce the area conveying equipment from disintegrating machine
Number of units, reduce dust collection device number of units, reduce floor space, reduce investment.
A kind of production method of energy-efficient concrete aggregate, step are as follows:
A. the former stone shipped is poured into disintegrating machine receiving opening 1, disintegrating machine 3 is sent into through feeding machine 2,
B. former stone is crushed in disintegrating machine, and primary vibration sieve 5 is sent into the then boosted lifting of machine 4,
C. aggregate is divided into three parts after the screening of primary vibration sieve 5, wherein particle diameter is more than 31.5 millimeters of one-level coarse fodder
Disintegrating machine is transmitted back to by the chute sealed through the outlet of one-level coarse fodder, material is through in one-level in the one-level that particle diameter is 20-31.5 millimeters
Material outlet is sent to the first feed bin by the chute sealed, and remaining first fines is exported through one-level fines and sent by inclination angle belt conveyor
Enter secondary vibration sieve 7;
D. one-level fines is divided into three parts after the screening of secondary vibration sieve 7, and wherein particle diameter is that 10-20 millimeters of two level is thick
Material is sent to the second feed bin 8 through being exported through two level coarse fodder by the chute sealed;Material is through through two in the two level that particle diameter is 5-10 millimeters
Material outlet is sent to the 3rd feed bin 9 by the chute sealed in level;Particle diameter is 0-5 millimeters of two level fines through going out through two level fines
Mouth is sent to the 4th feed bin 10 by closed chute, and so far aggregate is stored in different feed bins according to the size of particle diameter by difference
In.
In addition, the aggregate stored in feed bin can also be by telescopic feed opening automatic loading, when electronic loadometer is shown
When entrucking weight reaches requirement, stop entrucking, it is achieved thereby that automation mechanized operation.
The beneficial effects of the invention are as follows:The present invention is directed to Industry, on the premise of ensureing normally to produce and gather dust, adopts
With ultrashort flow scheme, significantly simplify flow, reduce equipment number of units and airborne dust points, employ energy-efficient weight
Impact breaker and the energy-saving permanent magnet motor of disintegrating machine, employ DCS and concentrate Automatic Control scheme, so that this
Invention it is energy-efficient have employment it is few, take up an area less, investment support, low power consumption and other advantages.
Brief description of the drawings
Fig. 1 is the structural representation of the energy-efficient concrete aggregate production line of the present invention.
Embodiment
The principle and feature of the present invention are described below in conjunction with accompanying drawing, the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in figure 1, a kind of energy-efficient concrete aggregate production line, including it is disintegrating machine receiving opening 1, feeding machine 2, broken
Broken machine 3, elevator 4, primary vibration sieve 5, secondary vibration sieve the 7, first feed bin 6, the second feed bin 8, the 3rd feed bin 9, the 4th feed bin
10 and dust-precipitator 11, the disintegrating machine receiving opening 1, feeding machine 2, disintegrating machine 3, elevator 4 and primary vibration sieve 5 are sequentially connected,
Wherein,
The primary vibration sieve 5 is provided with material outlet and one-level fines in the outlet of one-level coarse fodder, one-level and exports three outlets,
The one-level coarse fodder outlet is connected with feeding machine 2, and material is exported and is connected with the first feed bin 6 in the one-level, and the one-level is thin
Material outlet is connected with secondary vibration sieve 7;
The secondary vibration sieve 6 is provided with material outlet and two level fines in the outlet of two level coarse fodder, two level and exports three outlets,
The two level coarse fodder outlet is connected with the second feed bin 8, and material is exported and is connected with the 3rd feed bin 9 in the two level, the two level
Fines outlet is connected with the 4th feed bin 10;
The dust-precipitator 11 is provided with dust inlet and dust export, the primary vibration sieve 5, secondary vibration sieve 7 and the
Pipeline is equipped with three feed bins 9, pipeline and dust-precipitator 11 on primary vibration sieve 5, secondary vibration sieve 7 and the 3rd feed bin 9
Dust inlet be connected, the dust export of the dust-precipitator 11 is connected with the 4th feed bin 10.
In addition, the primary vibration sieve 5 is connected by the chute of sealing with the first feed bin 6;The secondary vibration sieve 7 is logical
The chute for crossing sealing is connected with the second feed bin 8;The secondary vibration sieve 7 is connected by the chute of sealing with the 3rd feed bin 9;
The secondary vibration sieve 7 is connected by closed chute with the 4th feed bin 10;
The primary vibration sieve fines outlet is connected by inclination angle belt conveyor with the entrance that secondary vibration is sieved;Described
One feed bin, the second feed bin, the 3rd feed bin and the 4th feed bin are square feed bin, and the square feed bin is with steel plate or concrete walls
Between surrounding concrete frame, the feed bin inwall of the square feed bin is provided with the ventilating opening of insertion;
First feed bin 6, the second feed bin 8, the lower end of the 3rd feed bin 9 and the 4th feed bin 10 are respectively arranged with telescopic blanking
Mouth 12, electronic loadometer 13 is provided with the 12 corresponding ground of feed opening, and the feed opening can realize automatic blanking entrucking,
So as to facilitate the follow-up use of material, save manually, improve efficiency.
Slide valve is provided with the charging aperture of the elevator 4, when elevator and follow-up vibratory sieve failure stop jumping, the flashboard
Valve is closed automatically, and disintegrating machine is killed to prevent material flow from entering disintegrating machine.
The elevator 4 is board chain hoisting machine;The feeding machine 2 is plate-type feeding;The disintegrating machine 3 is struck back for weight
Formula disintegrating machine;The motor of the weight impact breaker is energy-saving permanent magnet motor;The dust-precipitator 11 is received for joint
Dirt device;The high-efficiency and energy-saving type weight impact breaker, the disintegrating machine can substitute medium-sized three disintegrating machines, its
Installed power is only the 50% of three disintegrating machines of plain edition, the permanent magnet motor efficiency height that the disintegrating machine is equipped with and and crusher shaft
It is directly connected to, the motor than routine can improve efficiency more than 20%.
The energy-efficient concrete includes Distributed Control System (i.e. DCS Automatic Controls) and multiple with aggregate production line
Monitoring camera, the Distributed Control System are used to control disintegrating machine receiving opening, feeding machine, disintegrating machine, elevator, primary vibration
Sieve, secondary vibration sieve, the first feed bin, the second feed bin, the 3rd feed bin, the 4th feed bin, dust-precipitator, feed opening and monitoring camera,
The multiple monitoring camera is respectively used to monitor disintegrating machine receiving opening, feeding machine, disintegrating machine, elevator, primary vibration sieve, two
Level vibratory sieve, the first feed bin, the second feed bin, the 3rd feed bin, the 4th feed bin, dust-precipitator and feed opening, thus can be complete in control room
Face monitors each production link, improves production efficiency, has saved artificial.
A kind of production method of energy-efficient concrete aggregate, step are as follows:
A. former stone is poured into disintegrating machine receiving opening 1, disintegrating machine 3 is sent into through plate-type feeding 2,
B. former stone is crushed in disintegrating machine, and primary vibration sieve 5 is sent into the then boosted lifting of machine 4,
C. aggregate is divided into three parts after the screening of primary vibration sieve 5, wherein particle diameter is more than 31.5 millimeters of one-level coarse fodder
Slipped through the outlet of one-level coarse fodder by the chute sealed and be transmitted back to disintegrating machine again into feeding machine 2, particle diameter is the one of 20-31.5 millimeters
Material is exported by big through expecting that outlet is slipped by the chute sealed in one-level into the first feed bin, remaining first fines through one-level fines in level
Inclined angle belt machine is sent into secondary vibration sieve 7;
D. one-level fines is divided into three parts after the screening of secondary vibration sieve 7, and wherein particle diameter is that 10-20 millimeters of two level is thick
Material is slipped into the second feed bin 8 through being exported through two level coarse fodder by the chute sealed;Material is through through two level in the two level that particle diameter is 5-10 millimeters
Middle material outlet is slipped into the 3rd feed bin 9 by the chute sealed;Particle diameter be 0-5 millimeters two level fines through through two level fines outlet by
Closed chute is sent to the 4th feed bin 10, so far different to be stored in aggregate in different feed bins according to the size of particle diameter.
In addition, the aggregate stored in feed bin can also be by telescopic feed opening automatic loading, when electronic loadometer is shown
When entrucking weight reaches requirement, stop entrucking, it is achieved thereby that automation mechanized operation.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.