CN207011596U - A kind of high efficient full automatic semi-dried noodle production line - Google Patents
A kind of high efficient full automatic semi-dried noodle production line Download PDFInfo
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- CN207011596U CN207011596U CN201720727198.2U CN201720727198U CN207011596U CN 207011596 U CN207011596 U CN 207011596U CN 201720727198 U CN201720727198 U CN 201720727198U CN 207011596 U CN207011596 U CN 207011596U
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- conveyer belt
- eases back
- production line
- dryer
- calender
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Abstract
A kind of high efficient full automatic semi-dried noodle production line of the utility model, it is provided with the upper powder hopper of vibration, liquid mixer, vacuum dough mixing machine, compound calender, thick calender, medium wave calender, Xing Mian areas, roll is looped area, roll conveyer belt, Noodle forming machine, dryer, roller conveyer belt and the device that eases back, the dryer and roller transmission band connection, roller conveyer belt with gather materials transmission right angle setting or the dryer be directly connected to the device that eases back, the device that eases back is to use single-screw conveyer belt or double helix conveyer belt, the bottom of device that eases back is provided with humidifier, bromine oxygen sterilizer, the whole process realizes automatic program control, it is provided with temperature, time and humidity etc., which automatically control, realizes fully-automatic production.The device that eases back using spiral conveyor of the utility model automatic production line, which transmits the dried noodles that ease back, only to be needed 30 50 minutes, full-automatic semi-dried noodle production line only needs 1~2 people to complete operation element before process from being eased back with flour to the device that eases back, and floor space is small.
Description
Technical field
The utility model is a kind of high efficient full automatic semi-dried noodle production line, belongs to instant noodles based food machine-building neck
Domain.
Background technology
Semi-dried noodle is also known as fresh-retaining noodles, is a kind between fresh face and vermicelli, its water content also between fresh face and
General control is between 20~25% between vermicelli, therefore claims semi-dried noodle.In the existing production history for many years of Japan, fresh flour is produced
More than 3800 families, annual production about 10,000,000,000 are wrapped with the enterprise of semi-dried noodle.Most of based on fresh face in China market, semi-dried noodle is also
There is very big development space in developing stage.
But as the improvement of people's living standards, can be increasing to the demand of semi-dried noodle, convenient, the fresh-keeping noodles of nutrition
Also can be received therewith by vast consume.
Semi-dried noodle is before packing by high temperature drying, while killing most of nonrefractory biological in high-temperature drying procedures
Partial moisture can be deviate from.Therefore, semi-dried noodle moisture is less than fresh flour, and semi-dried noodle water content is about 20%~25%, is guaranteed the quality
Phase is generally 90 days at normal temperatures, if refrigeration（0 DEG C~4 DEG C）Shelf-life was at 180 days.
Fresh-retaining noodles, it is totally different from instant noodles and vermicelli.Instant noodles can directly be eaten, and semi-dried noodle, fresh flour as
Fresh based food, it is necessary to just edible after cooked.Vermicelli are mainly what flour processing formed, and fresh-retaining noodles according to its kind not
Together, formula is completely different.
The taste formula of fresh-retaining noodles has many kinds, common are in the market：Noodle, buckwheat flour, maize flour, load load
Face, Japanese hand-pulled noodles, fried bean sauce, longlife noodles, pig bone noodle soup etc., some carry flavor pack.
Existing semi-dried noodle in general processing technology is：
(1) sieving mixes in proportion with salt, sterilized water after flour is measured, unlatching vacuum dough mixing machine and into dough；
(2) dough is directly entered compounding machine, after multiple tracks continuous calendering is pressed into step by step, stands curing, curing at room temperature
Time is 30~50 minutes；
(3) calendering, slitting face band enter calender, and the noodles that noodle cutter extrudes are laid on the foraminous conveyer of dryer；
(4) enter dryer foraminous conveyer high temperature drying 3~5 minutes, noodles water content is down to 20~25%；
(5) need to ease back after drying, dried noodles are by being manually positioned in the case of face, but due to heavy in casing
Stack and put face case and blocked ultraviolet, and the process of easing back needs the time to grow, layer after layer stack dries below that case is extremely
Need can just ease back less within 1.5-2.5 hours, soft durometer differs, and broken strip loss about 3~5% during packaging, sterilizing is not thorough.It is half-dried to look unfamiliar
Producing line from need the people of operating personnel 5~7 to complete operation element before flour to the process that eases back.
The content of the invention
In view of problems present on prior art, the technical problems to be solved in the utility model be overcome it is existing
Ease back process of the noodles after high temperature drying needs time length, noodles pick up the broken strip loss about 3~5% in case after drying, accounts for
The problem of ground area is greatly and operating personnel are more.
A kind of full-automatic semi-dried noodle production line, it is provided with the upper powder hopper of vibration, liquid mixer, vacuum dough mixing machine, compound pressure
Prolong machine, thick calender, medium wave calender, Xing Mian areas, roll are looped area, roll conveyer belt, Noodle forming machine, dryer, roller
Conveyer belt and the device that eases back, it is characterised in that：The dryer（16）With roller conveyer belt（17th, 17 ＇）Connection, roller conveyer belt
（17th, 17 ＇）With the conveyer belt that gathers materials（18）Right angle setting or the dryer（16）With the device that eases back（19）It is directly connected to, described time
Soft device（19）Using single-screw conveyer belt or double helix conveyer belt, the device that eases back（19）Bottom is provided with humidifier
(21), bromine oxygen sterilizer（22）, the whole process realizes automatic program control, be provided with temperature, time and humid control realize it is complete
Automatic production.
Flour sieving is entered into vacuum dough mixing machine by vibrating upper powder hopper 1（2）And face, passed through again after the calendering curing of more calenders
Noodle cutter（4）Face is cut into inch strips into dryer（16）Dry, pass through dryer（16）The noodles of drying are by roller conveyer belt（17、
17 ＇）Quickly it is transported to the conveyer belt that gathers materials（18）Feeding eases back device（19）Temperature fall eases back in interior transmission belt, dryer
（16）The device that eases back is directly entered after drying noodles（19）Ease back just reached zero broken strip loss, time saving and yield it is high.Change
In the past by dryer（16）Eased back by being picked up after drying noodles using artificial method in the case of face, it is so time-consuming, take a lot of work and produce
Measure low, broken strip loss about 3~5%.
The device that eases back（19）It is to use single-screw conveyer belt or double helix conveyer belt.Using spiral conveyor pipeline
Road length eases back, and the time is short, and floor space is small, and the time that eases back about needs 30~50 minutes.If existed after drying using existing technique
Layer after layer stack dries chest below and eases back and at least need storage 1.5-2.5 hours in casing, and the room floor space that eases back
Greatly, it is impossible to continuous production.
It is described in the device that eases back（19）Bottom sets humidifier (21), bromine oxygen sterilizer（22）, in the device that eases back（19）Top
Portion sets air-cooler（21）And ultraviolet sterilizer（23）Cooling, sterilizing adjust humidity by humidifier (21), through returning
Noodles after soft just carry out torsion flower --- weighing --- pack and pack or pack nitrogen-filled seal packaging.
Dryer（16）With roller conveyer belt（17th, 17 ＇）The noodles dried quickly are transported to the conveyer belt that gathers materials
（18）It is upper to enter the device that eases back（19）The processing that eases back is carried out on interior conveyer belt.Due to dryer（16）With the device that eases back（19）It is vertical
Straight installation form, directly by dryer（16）Transporting velocity noodles will tiltedly be placed on the conveyer belt that gathers materials on conveyer belt（18）On, face
Bar, which is tiltedly put on the belt, will influence through the device that eases back（19）Enter the work of packaging after easing back.If dryer（16）With returning
Soft device（19）Installation form be straight line installation avoid the need for set roller conveyer belt（17th, 17 ＇）.
A kind of device transmission that eases back using spiral conveyor of efficient automatic production line of the utility model eases back dry
Noodles after dry only need 30-50 minutes.Original semi-dried noodle production line eases back at least need 1.5-2.5 hours after drying；
A kind of high efficient full automatic semi-dried noodle production line only needs 1~2 people to complete before process from being eased back with flour to the device that eases back
Operation element, floor space is small, has just reached the loss of zero broken strip by being directly entered after drying machine drying noodles in the device that eases back.It is former
Some semi-dried noodle production lines from need the people of operating personnel 5~7 could to complete operation element before flour to the process that eases back, take up an area face
Product is big, by directly picking up in the case of face the broken strip loss about 3~5% that eases back after drying machine drying noodles, is returned from flour to the device that eases back
Soft can realize automatically controls, and production line, which is provided with temperature, time and humidity etc. and automatically controlled, realizes fully-automatic production.
Brief description of the drawings
The utility model will be further described with reference to the accompanying drawings and examples, and the utility model is not only limited to institute
State embodiment.
Fig. 1 is a kind of high efficient full automatic semi-dried noodle Production Line Configured schematic diagram.
Schematic diagram mark number：Powder hopper in 1-vibration；2-liquid mixer；3-vacuum dough mixing machine；4-lifting conveying
Band；5-compound calender；6-face band elevator；7-thick calender；8-medium wave calender；9-Xing Mian areas；10-small echo
Calender；11-flat rod calender；12-hacking device；13-roll is looped area；14-roll conveyer belt；15th, 15 ＇-noodles into
Type machine；16th, 16 ＇-dryer；17th, 17 ＇-roller conveyer belt；18-gather materials conveyer belt；19-ease back device；20-cold wind
Machine；21-humidifier；22-bromine oxygen sterilizer；23-ultraviolet sterilizer.
Embodiment
The utility model is further described with reference to embodiment.
Flour sieving is added into the upper powder hopper 1 of quantitative vibration, by salt 0~3%, modification of chitosan fresh-keeping liquid 16~20%, nothing
The upper flour of powder hopper 1 of liquid and vibration that bacterium water 16~20% is mixed by liquid mixer 2 in proportion is inhaled automatically by vacuum tube
Enter mixing 5~8 minutes in vacuum dough mixing machine 3, liquid and flour mixing and taken to again into dough by lifting the conveying of conveyer belt 4
Close in calender 5, the dough in compound calender 5 is pressed into the thick dough sheets of 10~12mm by two pairs of rods, and dough sheet elevator 6 will be multiple
Close calender 5 and be pressed into the ripple type dough sheet that two panels dough sheet is pressed into 3~5mm thickness by thick calender 7 and medium wave calender 8, will press
The dough sheet gone out stands Xing Mian areas 9 and cured at room temperature, and the curing time is 30~50 minutes, the He of small echo calender 10 after curing
Flat rod calender 11 prolongs pressure and through hacking device 12 piece is split into 1/2, and dough sheet is broken into roll, and to be placed in the roll area 13 that loops stand-by.
1~8 drying line is designed according to the big I of yield, it is common for two drying lines and 1 device 19 that eases back shown in Fig. 1
Schematic diagram, roll are 0.8~2mm through the noodles thickness that roll conveyer belt 14 is sent to Noodle forming machine 15,15 ＇ are cut into, about
300mm length noodles, to be packaged into bag.Noodles are laid in 2~3 points of high temperature drying on dryer 16,16 ＇ foraminous conveyer
Clock, noodles water content is set to be down to 20~25%, short face bar is laid on dryer 16,16 ＇ foraminous conveyer and dried.
After wet noodles stoving, the noodles dried quickly are transported to the conveyer belt that gathers materials by roller conveyer belt 17,17 ＇
On 18, the conveyer belt 18 that gathers materials is sent in the device 19 that eases back on conveyer belt, is passed after wet noodles stoving in the device 19 that eases back
Send and take operation 30-50 minutes with regard to that can ease back, the air-cooler 20 through being set in the device 19 that eases back arranges hot gas discharge or humid air
Go out, humidified if drying machine 16,16 ＇ are by noodles stoving in the device 19 that eases back using humidifier 21, to ensure noodles
The content of moisture, configured bromine oxygen sterilizer 22 and ultraviolet sterilizer 23 in the device 19 that eases back sterilize and eased back processing
Afterwards, into packaging conveyer belt on carry out torsion flower --- weighing --- pack pack or pack nitrogen-filled seal pack.
It is above-mentioned to be merely exemplary referring to the drawings with embodiment description, rather than to restriction of the present utility model, although skill
Art personnel can make many changes on the basis of the utility model, but not depart from essence of the present utility model, in this practicality
New right is limited within protection domain.
Claims (2)
1. a kind of full-automatic semi-dried noodle production line, it is provided with the upper powder hopper of vibration, liquid mixer, vacuum dough mixing machine, compound calendering
Loop area, roll conveyer belt, Noodle forming machine, dryer, roller of machine, thick calender, medium wave calender, Xing Mian areas, roll passes
Send band and the device that eases back, it is characterised in that：The dryer（16）With roller conveyer belt（17th, 17 ＇）Connection, roller conveyer belt
（17th, 17 ＇）With the conveyer belt that gathers materials（18）Right angle setting or the dryer（16）With the device that eases back（19）It is directly connected to, described time
Soft device（19）Using single-screw conveyer belt or double helix conveyer belt, the device that eases back（19）Bottom is provided with humidifier
(21), bromine oxygen sterilizer（22）, the full-automatic semi-dried noodle production line realizes automatic program control, be provided with temperature, the time and
Humidity Automatic Control.
A kind of 2. full-automatic semi-dried noodle production line according to claim 1, it is characterised in that：In the device that eases back（19）Top is set
Put air-cooler（20）And ultraviolet sterilizer（23）Cooling, sterilizing adjust humidity by humidifier (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727198.2U CN207011596U (en) | 2017-06-21 | 2017-06-21 | A kind of high efficient full automatic semi-dried noodle production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720727198.2U CN207011596U (en) | 2017-06-21 | 2017-06-21 | A kind of high efficient full automatic semi-dried noodle production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207011596U true CN207011596U (en) | 2018-02-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720727198.2U Expired - Fee Related CN207011596U (en) | 2017-06-21 | 2017-06-21 | A kind of high efficient full automatic semi-dried noodle production line |
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| Country | Link |
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| CN (1) | CN207011596U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107183104A (en) * | 2017-06-21 | 2017-09-22 | 长春市衡宇机械制造有限公司 | A kind of high efficient full automatic semi-dried noodle production line |
| CN112777030A (en) * | 2021-01-25 | 2021-05-11 | 濉溪县鲁王制粉有限责任公司 | Noodle forming and packaging production device |
-
2017
- 2017-06-21 CN CN201720727198.2U patent/CN207011596U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107183104A (en) * | 2017-06-21 | 2017-09-22 | 长春市衡宇机械制造有限公司 | A kind of high efficient full automatic semi-dried noodle production line |
| CN112777030A (en) * | 2021-01-25 | 2021-05-11 | 濉溪县鲁王制粉有限责任公司 | Noodle forming and packaging production device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180216 Termination date: 20190621 |