CN207001474U - A kind of belt replacing servicing unit - Google Patents
A kind of belt replacing servicing unit Download PDFInfo
- Publication number
- CN207001474U CN207001474U CN201720417899.6U CN201720417899U CN207001474U CN 207001474 U CN207001474 U CN 207001474U CN 201720417899 U CN201720417899 U CN 201720417899U CN 207001474 U CN207001474 U CN 207001474U
- Authority
- CN
- China
- Prior art keywords
- support
- belt
- base
- servicing unit
- tripod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model provides a kind of belt replacing servicing unit, and described device includes：Roller thick stick (1), first support (4), second support (2), first base (10) and second base (11)；The first support (4) is fixed in the first base (10), the second support (2) is fixed in the second base (11), and the first support (4) is placed in parallel with second support (2), the first base (10) is placed in parallel with the second base (11), the roller thick stick (1) while the end for running through the first support (4) and the second support (2), and in the same horizontal line；A chain wheel (3) is arranged in one end of the roller thick stick (1), a flywheel (41) is installed in the first support (4), and in the underface of the chain wheel (3)；The chain wheel (3) is connected with the flywheel (41) using chain (42).
Description
Technical field
The technical field of belt conveyer is the utility model is related to, more particularly to a kind of belt replacing servicing unit.
Background technology
In metallurgy industry, conveying arrangement of the belt conveyer as material, it is used widely.In belt conveyer
Belt, influenceed due to the factor such as being worn by material, it is necessary to regularly replace.Traditional belt replacing device is to consolidate new belt
Due on old belt, new belt is brought into using winching barrel, then blocked the segmentation of old belt, using manpower etc. by old belt
Haul out.
Due to being restricted by factors such as external environments, there are many problems in traditional belt replacing method.First, in belt
It cannot be ensured on replacing construction, the cycling service time of belt conveyer can not be ensured.Secondly, the old belt being truncated is not
The effective recycling of energy, causes the waste of resource, have impact on the recycling of belt.Finally, this belt replacing side
Method needs to take many human resources to improve replacing construction, and operating efficiency is low, it is difficult to meets fast pace, the production meter of high intensity
The needs drawn.
The content of the invention
The purpose of this utility model is, in order to solve existing for above-mentioned existing belt replacing device and its replacing options not
Foot, the utility model provide a kind of belt replacing servicing unit, and the device includes：Roller thick stick, first support, second support, the
One base and second base；The first support is fixed in the first base, and the second support is fixed on described second
On base, and the first support is placed in parallel with second support, and the first base is placed in parallel with the second base, institute
State roller thick stick while through the end of the first support and the second support, and in the same horizontal line；In the roller thick stick
One end is arranged a chain wheel, and a flywheel is installed in the first support, and in the underface of the chain wheel；The chain wheel with it is described
Flywheel is connected using chain.
When carrying out belt replacing, using two belt replacing devices, one of them described belt replacing device is used
In more renewing belt, another described belt replacing device is used to reclaim old belt.
A square groove is opened up in one end of roller thick stick, a square nut with flat thread is screwed in the square groove；
A square opening is opened up in the middle part of the chain wheel, the chain wheel is enclosed on one end of the roller thick stick；The chain wheel rotates, and drives institute
State the rotation of roller thick stick.
The first support includes：First lower bearing, the first top bearing shell and the first tripod；First tripod is fixed
In the first base, first lower bearing is placed on first tripod, and first top bearing shell is positioned at described
On first lower bearing, and it is detachably connected with first lower bearing, and first lower bearing and first top bearing shell
Position be in " soil " font；The second support includes：Second lower bearing, the second top bearing shell and the second tripod；Described second
Tripod is fixed in the second base, and second lower bearing is placed on second tripod, axle on described second
Watt on second lower bearing, and removably it is connected with second lower bearing, and second lower bearing and institute
The position for stating the second top bearing shell is in " soil " font.
First tripod further comprises：First front side frame, the first intermediate support and the first rear side support；It is described
First intermediate support is between first front side frame and the first rear side support, and three is fixed in tripod type
In the first base；Second tripod further comprises：Second front side frame, the second intermediate support and the second rear side prop up
Frame；Second intermediate support is between second front side frame and the second rear side support, and three is in tripod
Formula is fixed in the second base.
One front side carrying roller is installed respectively in the side wall of first front side frame and second front side frame, is used for
Prevent belt change when sideslip, and described two front side carrying rollers respectively with the perpendicular relation of roller thick stick；After described first
One rear side carrying roller is installed, and the rear side carrying roller is in parallel pass with the roller thick stick between side stand and the second rear side support
System.
The first base and the second base are H type bases, between the first base and the second base
Connected by several fix bars.
Connected between first lower bearing and first top bearing shell by bolt or pipe clamp；Second lower bearing and
Connected between second top bearing shell by bolt or pipe clamp.
Be connected with derailleur on the flywheel, speed changer be installed in the first base, by the speed changer with it is described
Derailleur connects, and is connected by the shift cable of speed changer with the derailleur, auxiliary for changing described two belt replacings automatically
The winged number of the flywheel of device is helped, ensures to reclaim old belt while belt is more renewed.
The flywheel is that more than 7 winged the winged number of the flywheel is more, and gearshift is more smooth.
The number of the combined bay can according to the actual requirements, and appropriate increases or decreases, for changing conveyor belt.
The utility model additionally provides a kind of belt replacing method, and this method specifically includes：
Step 1, by described two belt replacing servicing units order and it is placed in parallel, and the two is front and rear each other, wherein,
Preceding belt replacing servicing unit is located at the driving wheel of belt conveyer or one end of driven pulley, the preceding belt replacing
The roller thick stick of servicing unit and the driving wheel of belt conveyer or driven pulley it is axially in parallel；New belt is involved in the preceding skin
With on the roller thick stick for changing servicing unit；Old belt is cut off, its one end is connected by clamping plate with one end of new belt, and its is another
One end is connected by clamping plate with one end of steel wire rope, and the other end of steel wire rope is successively by preceding belt replacing servicing unit
The rear side carrying roller and roller thick stick of rear side carrying roller, posterior belt replacing servicing unit, and it is auxiliary to be wrapped in the posterior belt replacing
Help on the roller thick stick of device；
Step 2, operation belt conveyer, by the rotation of the driving wheel of belt conveyer, one end band of the old belt
The rotation of new belt is moved, the new belt is laid on belt conveyer；The new belt has driven while rotating
The rotation of the platen and flywheel of preceding belt replacing servicing unit, simultaneously because the flywheel of preceding belt replacing servicing unit with
The flywheel of posterior belt replacing servicing unit is connected by chain, the platen and roller thick stick of posterior belt replacing servicing unit
Corresponding rotate occurs；
Step 3 while start speed changer, adjust the flywheel of preceding belt replacing servicing unit and posterior belt respectively
Change the rotating speed of the flywheel of servicing unit；The other end of the old belt is pulled by steel wire rope, is aided in through preceding belt replacing
The rear side carrying roller and roller thick stick of the rear side carrying roller of device, posterior belt replacing servicing unit, are finally wound up the posterior skin
On roller thick stick with replacing servicing unit, for reclaiming old belt；
Step 4, by after the whole process of the full belt conveyer of new belt band, stop the operation of belt conveyer, and close speed change
Device；The both ends of new belt are subjected to vulcanization gelatinization joint, test run debugging, complete the replacing of new and old belt；Simultaneously by old belt from rear
Belt replacing servicing unit roller thick stick on take out and transport, and remove two belt replacing servicing units.
The utility model has the advantage of：Belt replacing servicing unit provided by the utility model, dismounting is simple, convenient fortune
It is defeated, new belt sideslip when changing is prevented, belt replacing efficiency is improved, reduces the quantity of operating personnel, improve operating efficiency, section
The working time is saved, ensures the safe direct motion of replacement operation.
Brief description of the drawings
For clearer explanation the utility model embodiment, the required accompanying drawing used in being described below to embodiment
It is briefly described, it should be apparent that, drawings in the following description are only embodiment of the present utility model, general for this area
For logical technical staff, on the premise of not paying creative work, other accompanying drawings can also be obtained according to the accompanying drawing of offer.
Fig. 1 is a kind of structural representation of belt replacing servicing unit of the present utility model；
Fig. 2 is that a kind of structure of a specific embodiment of the belt replacing servicing unit of the present utility model when changing is shown
It is intended to；
1st, roller thick stick 2, second support 3, chain wheel
4th, first support 5, fix bar 6, steel wire rope,
7th, clamping plate 8, new belt 9, old belt
10th, first base 11, second base 21, the second lower bearing
22nd, the second top bearing shell 24, the first lower bearing 25, the first top bearing shell
231st, the second front side frame 232, front side carrying roller 233, the second intermediate support
234th, the second rear side support 235, rear side carrying roller 236, the first front side frame
237th, the first intermediate support 238, the first rear side support
41st, flywheel 42, chain 43, derailleur
44th, speed changer 45, belt conveyer 46, driving wheel
47th, driven pulley
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As illustrated in fig. 1 and 2, the utility model provides a kind of belt replacing servicing unit, and the device includes：Roller thick stick 1, first
Support 4, second support 2, first base 10 and second base 11；The first support 4 is fixed in the first base 10, institute
Second support 2 is stated to be fixed in the second base 11, and the first support 4 is placed in parallel with second support 2, described first
Base 10 is placed in parallel with the second base 11, and the roller thick stick 1 runs through the first support 4 and the second support 2 simultaneously
End, and in the same horizontal line；A chain wheel 3 is arranged in one end of the roller thick stick 1, one is installed in the first support 4
Flywheel 41, and in the underface of the chain wheel 3；The chain wheel 3 is connected with the flywheel 41 using chain 42.
As shown in Fig. 2 when carrying out belt replacing, using two belt replacing servicing units, wherein the institute in left side
State belt replacing servicing unit to be used to more renew belt, the belt replacing servicing unit on right side is used to reclaim old belt.
As shown in figure 1, the right-hand member in roller thick stick 1 opens up a square groove, a square nut with flat thread is screwed in into institute
State in square groove；The middle part of the chain wheel 3 opens up a square opening, and the chain wheel 3 is enclosed on the right-hand member of the roller thick stick 1；The roller thick stick 1
Rotate, and drive the chain wheel 3 to rotate.
As shown in figure 1, the first support 4 includes：First lower bearing 24, the first top bearing shell 25 and the first tripod；Institute
State the first tripod to be fixed in the first base 10, first lower bearing 24 is placed on first tripod, institute
State the first top bearing shell 25 to be located on first lower bearing 24, and be detachably connected with first lower bearing 24, and it is described
The position of first lower bearing 24 and first top bearing shell 25 is in " soil " font；The second support includes：Second lower bearing 21,
Second top bearing shell 22 and the second tripod；Second tripod is fixed in the second base 11, second lower bearing
21 are placed on second tripod, and second top bearing shell 22 is located on second lower bearing 21, and with described
Two lower bearinges 21 removably connect, and the position of second lower bearing 21 and second top bearing shell 22 is in " soil " font.
As shown in figure 1, first tripod further comprises：First front side frame 236, the He of the first intermediate support 237
First rear side support 238；First intermediate support 237 is located at first front side frame 236 and the first rear side support
Between 238, and three is fixed in the first base 10 in tripod type；Second tripod further comprises：Second
Front side frame 231, the second intermediate support 233 and the second rear side support 234；Second intermediate support 233 is located at described second
Between front side frame 231 and the second rear side support 234, and three is fixed in the second base 11 in tripod type.
As shown in figure 1, installed respectively in the side wall of first front side frame 236 and second front side frame 232
One front side carrying roller 232, for prevent belt change when sideslip, and described two front side carrying rollers 231 respectively with the roller thick stick 1
Perpendicular relation；One rear side carrying roller 235 is installed between the first rear side support 238 and the second rear side support 234,
And the rear side carrying roller 235 and the roller thick stick 1 are in parallel relation.
As shown in figure 1, the first base 10 and the second base 11 are H type bases, 6 fix bars are divided into
Parallel two groups, it is fixedly connected respectively with the first base 10 with the second base 11.
Connected between first lower bearing 24 and first top bearing shell 25 by bolt or pipe clamp；Second lower axle
Pass through bolt watt between 21 and second top bearing shell 22 or pipe clamp connects.
Derailleur 43 is connected with the flywheel 41, speed changer 44 is installed in the first base 10, by the speed change
Device 44 is connected with the derailleur 43, is connected by the shift cable of speed changer 44 with the derailleur 43, for changing institute automatically
The winged number of the flywheel of two belt replacing servicing units is stated, ensures to reclaim old belt 9 while belt 8 are more renewed.
As shown in Fig. 2 the flywheel 41 of the belt replacing servicing unit in left side and the belt replacing servicing unit on right side
The flywheel 41 winged number be 7 fly, the winged number of the flywheel 41 is more, gearshift it is more smooth.Wherein, just started in belt
During replacing, chain is respectively fitted on the flywheel of arranged on left and right sides, and it is 7 that the flywheel in left side, which flies number, the winged number of the flywheel on right side is
1；During belt is changed, staff can manually adjust the flywheel on right side by speed changer 44 according to actual conditions
Fly number, ensure more to renew belt 8 and reclaim the synchronism of old belt 9；When the volume residual of new, old belt is equal, left side
The winged number of flywheel is equal to the winged number of the flywheel on right side.
The number of the belt replacing servicing unit can according to the actual requirements, and appropriate increases or decreases, for changing
The belt of transporter.
As shown in Fig. 2 based on above-mentioned belt replacing servicing unit, the utility model additionally provides a kind of belt replacing side
Method, this method specifically include：
Step 1, by described two belt replacing servicing units order and it is placed in parallel, and the two left and right each other, wherein, it is left
The belt replacing servicing unit of side is located at the right-hand member of the driven pulley 47 of belt conveyer 45, the belt replacing auxiliary dress in the left side
The roller thick stick put is axially in parallel with the driven pulley 47 of belt conveyer 45；The belt replacing that new belt 8 is involved in into the left side is auxiliary
Help on the roller thick stick of device；Old belt 9 on belt conveyer 45 is cut off, the upper end of the old belt 9 by clamping plate 7 with
The left end connection of new belt 8, the lower end of the old belt 9 are connected by clamping plate 7 with the left end of steel wire rope 6, the right-hand member of steel wire rope 6
Successively by the rear side carrying roller of belt replacing servicing unit in left side, the rear side carrying roller and roller of the belt replacing servicing unit on right side
Thick stick, and be wrapped on the roller thick stick of the belt replacing servicing unit on the right side；
Step 2, operation belt conveyer 45, by the rotation of the driving wheel 46 of belt conveyer 45, the old belt 9
Upper end drives the rotation of new belt 8, and the new belt 8 is laid on belt conveyer 45；The new belt 8 is in the same of rotation
When, the rotation of the platen and flywheel of the belt replacing servicing unit in left side is driven, simultaneously because the belt replacing auxiliary in left side
The flywheel of the flywheel of device and the belt replacing servicing unit on right side is connected by chain 42, the belt replacing servicing unit on right side
Platen and roller thick stick also occur to rotate accordingly；
Step 3 while start speed changer 44, respectively the flywheel of belt replacing servicing unit and the skin on right side in adjustment left side
Rotating speed with the flywheel for changing servicing unit, the lower end of the old belt 9 are pulled by steel wire rope 6, and the belt replacing through left side is auxiliary
Help the rear side carrying roller of device, right side belt replacing servicing unit rear side carrying roller and roller thick stick, be finally wound up the right side
On the roller thick stick of belt replacing servicing unit, for being involved in and reclaiming the old belt 9；
Step 4, the operation of belt conveyer 45 after whole process of the new belt 8 with full belt conveyer 45, will be stopped, and closed
The speed changer 44；The both ends of new belt 8 are subjected to vulcanization gelatinization joint, test run debugging, complete the replacing of new, old belt；Simultaneously will
Old belt 9 takes out and transported from the roller thick stick of the belt replacing servicing unit on right side, and removes two belt replacing auxiliary
Device.
It should be noted last that above example is only illustrating the technical solution of the utility model and unrestricted.To the greatest extent
The utility model is described in detail with reference to embodiment for pipe, it will be understood by those within the art that, to this practicality
New technical scheme is modified or equivalent substitution, without departure from the spirit and scope of technical solutions of the utility model, its
It all should cover among right of the present utility model.
Claims (8)
1. a kind of belt replacing servicing unit, it is characterised in that the device includes：Roller thick stick (1), first support (4), second support
(2), first base (10) and second base (11)；The first support (4) is fixed in the first base (10), and described
Two supports (2) are fixed in the second base (11), and the first support (4) is placed in parallel with second support (2), described
First base (10) is placed in parallel with the second base (11), the roller thick stick (1) while runs through the first support (4) and institute
The end of second support (2) is stated, and in the same horizontal line；A chain wheel (3) is arranged in one end of the roller thick stick (1), described
One flywheel (41) is installed in first support (4), and in the underface of the chain wheel (3)；The chain wheel (3) and the flywheel (41)
Connected using chain (42).
2. a kind of belt replacing servicing unit according to claim 1, it is characterised in that when carrying out belt replacing, adopt
With two belt replacing devices, one of them described belt replacing servicing unit is used to more renew belt, another institute
Belt replacing servicing unit is stated to be used for while reclaim old belt.
3. a kind of belt replacing servicing unit according to claim 1, it is characterised in that opened up in one end of roller thick stick (1)
One square groove, a square nut with flat thread is screwed in the square groove；A side is opened up in the middle part of the chain wheel (3)
Shape hole, the chain wheel (3) are enclosed on one end of the roller thick stick (1)；The chain wheel (3) rotates, and drives the roller thick stick (1) to rotate.
4. a kind of belt replacing servicing unit according to claim 1, it is characterised in that the first support (4) includes：
First lower bearing (24), the first top bearing shell (25) and the first tripod；First tripod is fixed on the first base
(10) on, first lower bearing (24) is placed on first tripod, and first top bearing shell is located under described first
On bearing shell, and it is detachably connected with first lower bearing, and first lower bearing (24) and first top bearing shell
(25) position is in " soil " font；The second support (2) includes：Second lower bearing (21), the second top bearing shell (22) and second
Tripod；Second tripod is fixed in the second base (11), and second lower bearing (21) is placed in described second
On tripod, second top bearing shell (22) is located on second lower bearing (21), and with second lower bearing
(21) dismountable connection, and second lower bearing (21) and the position of second top bearing shell (22) they are in " soil " font.
A kind of 5. belt replacing servicing unit according to claim 4, it is characterised in that first lower bearing (24) and
Connected between first top bearing shell (25) by bolt or pipe clamp；Second lower bearing (21) and second top bearing shell
(22) connected between by bolt or pipe clamp.
6. a kind of belt replacing servicing unit according to claim 4, it is characterised in that first tripod is further
Including：First front side frame (236), the first intermediate support (237) and the first rear side support (238)；First intermediate support
(237) between first front side frame (236) and the first rear side support (238), and three consolidates in tripod type
It is scheduled in the first base (10)；Second tripod further comprises：Second front side frame (231), the second centre are propped up
Frame (233) and the second rear side support (234)；Second intermediate support (233) is located at second front side frame (231) and institute
Between stating the second rear side support (234), and three is fixed in the second base (11) in tripod type.
7. a kind of belt replacing servicing unit according to claim 6, it is characterised in that in first front side frame
(236) and in the side wall of second front side frame (231) a front side carrying roller (232), and described two front sides are installed respectively
Carrying roller (232) respectively with the perpendicular relation of the roller thick stick (1)；Propped up in the first rear side support (238) and second rear side
One rear side carrying roller (235) is installed, and the rear side carrying roller (235) and the roller thick stick (1) are in parallel relation between frame (234).
8. a kind of belt replacing servicing unit according to claim 1, it is characterised in that the first base (10) and institute
It is H type bases to state second base (11), solid by several between the first base (10) and the second base (11)
Fixed pole (6) connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720417899.6U CN207001474U (en) | 2017-04-20 | 2017-04-20 | A kind of belt replacing servicing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720417899.6U CN207001474U (en) | 2017-04-20 | 2017-04-20 | A kind of belt replacing servicing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207001474U true CN207001474U (en) | 2018-02-13 |
Family
ID=61442983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720417899.6U Expired - Fee Related CN207001474U (en) | 2017-04-20 | 2017-04-20 | A kind of belt replacing servicing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207001474U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966106A (en) * | 2017-04-20 | 2017-07-21 | 山东钢铁股份有限公司 | A kind of belt replacing servicing unit and its replacing options |
| CN111605968A (en) * | 2020-05-27 | 2020-09-01 | 厦门烟草工业有限责任公司 | Belt replacing method and belt replacing device for belt conveyor |
-
2017
- 2017-04-20 CN CN201720417899.6U patent/CN207001474U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966106A (en) * | 2017-04-20 | 2017-07-21 | 山东钢铁股份有限公司 | A kind of belt replacing servicing unit and its replacing options |
| CN111605968A (en) * | 2020-05-27 | 2020-09-01 | 厦门烟草工业有限责任公司 | Belt replacing method and belt replacing device for belt conveyor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180213 Termination date: 20200420 |