CN206994291U - A kind of intelligent black tea fermentation equipment - Google Patents
A kind of intelligent black tea fermentation equipment Download PDFInfo
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- CN206994291U CN206994291U CN201720152226.2U CN201720152226U CN206994291U CN 206994291 U CN206994291 U CN 206994291U CN 201720152226 U CN201720152226 U CN 201720152226U CN 206994291 U CN206994291 U CN 206994291U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 101
- 230000004151 fermentation Effects 0.000 title claims abstract description 101
- 244000269722 Thea sinensis Species 0.000 title claims abstract description 70
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 46
- 235000020279 black tea Nutrition 0.000 title claims abstract description 46
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 86
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 86
- 239000001301 oxygen Substances 0.000 claims abstract description 86
- 230000005540 biological transmission Effects 0.000 claims abstract description 56
- 239000010410 layer Substances 0.000 claims abstract description 53
- 239000003205 fragrance Substances 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 230000000007 visual effect Effects 0.000 claims abstract description 20
- 238000012806 monitoring device Methods 0.000 claims abstract description 18
- 239000011229 interlayer Substances 0.000 claims abstract description 5
- 235000013616 tea Nutrition 0.000 claims description 25
- 238000007599 discharging Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000000889 atomisation Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims 1
- 230000008859 change Effects 0.000 abstract description 20
- 238000003754 machining Methods 0.000 abstract description 2
- IPMYMEWFZKHGAX-UHFFFAOYSA-N Isotheaflavin Natural products OC1CC2=C(O)C=C(O)C=C2OC1C(C1=C2)=CC(O)=C(O)C1=C(O)C(=O)C=C2C1C(O)CC2=C(O)C=C(O)C=C2O1 IPMYMEWFZKHGAX-UHFFFAOYSA-N 0.000 description 13
- UXRMWRBWCAGDQB-UHFFFAOYSA-N Theaflavin Natural products C1=CC(C2C(CC3=C(O)C=C(O)C=C3O2)O)=C(O)C(=O)C2=C1C(C1OC3=CC(O)=CC(O)=C3CC1O)=CC(O)=C2O UXRMWRBWCAGDQB-UHFFFAOYSA-N 0.000 description 13
- IPMYMEWFZKHGAX-ZKSIBHASSA-N theaflavin Chemical compound C1=C2C([C@H]3OC4=CC(O)=CC(O)=C4C[C@H]3O)=CC(O)=C(O)C2=C(O)C(=O)C=C1[C@@H]1[C@H](O)CC2=C(O)C=C(O)C=C2O1 IPMYMEWFZKHGAX-ZKSIBHASSA-N 0.000 description 13
- 235000014620 theaflavin Nutrition 0.000 description 13
- 229940026509 theaflavin Drugs 0.000 description 13
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 235000008118 thearubigins Nutrition 0.000 description 10
- 239000007789 gas Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- IQFVPQOLBLOTPF-HKXUKFGYSA-L congo red Chemical compound [Na+].[Na+].C1=CC=CC2=C(N)C(/N=N/C3=CC=C(C=C3)C3=CC=C(C=C3)/N=N/C3=C(C4=CC=CC=C4C(=C3)S([O-])(=O)=O)N)=CC(S([O-])(=O)=O)=C21 IQFVPQOLBLOTPF-HKXUKFGYSA-L 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000019225 fermented tea Nutrition 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 150000008442 polyphenolic compounds Chemical class 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 239000005336 safety glass Substances 0.000 description 3
- 235000004443 Ricinus communis Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 241000202814 Cochliomyia hominivorax Species 0.000 description 1
- 241000883990 Flabellum Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Tea And Coffee (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a kind of intelligent black tea fermentation equipment, including fermentation casing, the Multi-layer rotary type transmission belt being arranged in the cabinets cavity, and the controller for controlling Zymolysis Equipment to work, there is spatia in the interlayer of Multi-layer rotary type transmission belt, the layering oxygen being connected with controller and oxygen concentration supervising device, layering atomizing humidifying performance and humidity control device, leveled heating and infrared temperature supervising device, hierarchical visual color monitoring device, fragrance smell monitoring device are provided with spatia；The utility model can be realized, and each layer of the whole fermentation process of tealeaves fermentation leaf temp, yeasting humidity, yeasting oxygen concentration, fermentated leaves color change, fermentated leaves fragrance smell, transmission belt transmission speed are monitored and controlled in real time respectively, have the characteristics that short time, serialization and automaticity are high, really realize fermentation of black tea intelligent machining.
Description
Technical field
A kind of intelligent black tea fermentation equipment is the utility model is related to, belongs to machine for processing tea technical field.
Background technology
Black tea, which makes, to be generally included fresh leaf and withers, kneads, fermenting, drying and the process such as Titian.Fermentation is very crucial step
Suddenly, only fermentation is appropriate, and theaflavin (TF) and thearubigin (TR) rich content, ratio are moderate in fermentated leaves, fragrant in fermentation process
Gas composition rolls up, and clear floweriness or fruit aroma just occurs, can just process the black tea of high-quality.Traditional zymotic process
It is the ground that the tea spreading that will have been kneaded is placed on andron, or tealeaves is deposited in utensil again stacking to special casing
In, make tea leaf fermentation under natural environment or under given warm and humid environment, 6~8h of general spring fermentation time, summer 3~
4h, fermentation time and degree also need to manually stir tealeaves during the fermentation by manually grasping by rule of thumb.This
Kind of the method efficiency that wastes time and energy is low.
In recent years, the various plant equipment of fermentation of black tea have had significant improvement.Publication date be on 08 24th, 2016,
Publication No. CN 205492429U patent document discloses a kind of Intelligent black tea fermentation machine, including host housing, transmission skin
Band, discharge control valve, humidity detector, heating and dehumidification device, atomizing device, ventilation flabellum and tea inlet valve,
Tea inlet valve is arranged on tea inlet funnel, and feed belt is arranged on intelligent control drive, humidity detector
Installed in the inside lower right of host housing, the lower right of host housing is provided with tea export, and discharge control valve is arranged on tea
In leaf outlet, control panel, temperature-detecting device, intelligent control drive, motor, humidity inspection are provided with below host housing
Device, heating and dehumidification device, atomizing device and ventilation motor is surveyed to be electrically connected with control panel.Equipment operation safety
It is convenient, internal body temperature can be monitored in real time by temperature-detecting device, the control of fermentation of black tea temperature is realized, pass through transmission
Crawler belt can be by the submitting of tealeaves at the uniform velocity.But the change of fermentation process fermentated leaves color and the change of fragrance can not be monitored on-line.
Publication date is on 08 10th, 2016, Publication No. CN 205431903U patent document is disclosed in one kind and followed
Ring type black tea fermentation machine, including fermenting cellar and air distributing device, and for controlling the control module of the air distributing device work, its
In be provided with the fermenting cellar and be used to drive the gas-recycling plant of gas circulating flow in fermenting cellar, be externally provided with fermenting cellar
For providing the apparatus of oxygen supply of oxygen into fermenting cellar, apparatus of oxygen supply is connected with control module, and the apparatus of oxygen supply of setting ensure that
During the fermentation in fermenting cellar oxygen concentration it is constant, while set gas-recycling plant, add fermentation indoor gas
Circulation so that humidity, temperature in fermenting cellar, and oxygen can be evenly distributed in fermenting cellar, be greatly improved
The quality of fermentation of black tea.But the equipment fermentation process tealeaves is static, it is impossible to realizes serialization.
Publication date is on 02 11st, 2015, Publication No. CN 204146240U patent document discloses a kind of intelligence
High pressure black tea Rapid Fermentation machine, including casing are controlled, air inlet pipe and escape pipe are connected with casing, oxygen concentration is provided with casing
Sensor, baroceptor, ccd sensor, temperature sensor, humidity sensor, casing are externally provided with controller, and oxygen concentration passes
Sensor, baroceptor, ccd sensor, temperature sensor, humidity sensor and controller connect.The equipment can be accelerated red
The fermentation process of tea, the effect of black tea Rapid Fermentation is realized, can accurately differentiate the attenuation degree of black tea so that the quality of black tea
Improve.But the equipment fermentation process leaf is static, it is impossible to realizes serialization.
It is continuous that publication date is on 03 12nd, 2014, Publication No. CN 203467587U patent document discloses one kind
Change black tea fermentation machine, including casing and the Multi-layer rotary type foraminous conveyer being arranged in the cabinets cavity, Multi-layer rotary type conveying
The interlayer of guipure has spatia, has cavity in the periphery of Multi-layer rotary type foraminous conveyer；The top of casing is provided with tea inlet port
And exhausting window, the side of the top layer foraminous conveyer of multilayer foraminous conveyer are placed exactly in the underface of the tea inlet port, multilayer conveying
The revolution end of the bottom foraminous conveyer of guipure is adapted with tea outlet；In cabinets cavity, at the revolution of every layer of foraminous conveyer
Provided with hairbrush, fan is equipped with the spatia of every layer of foraminous conveyer, wind recirculation assembly is provided with bottom；In the outside of casing
On wall, provided with electric control gear and vapour cycle component, vapour cycle component is made up of humidifier, water heater and steam inlet pipe, steam inlet pipe with
The intracavity inter-connection of the casing.Native programization controls, and has the advantages of continuous operations.But the equipment can not also supervise online
Survey the change of fermentation process fermentated leaves color and the change of fragrance.
Utility model content
The technical problems to be solved in the utility model is：A kind of intelligent black tea fermentation equipment is provided, collection continuous production,
Humiture auto-control, dynamic oxygen supply, the on-line monitoring function such as tealeaves color change and tea leaf fermentation aroma change in one, with
Overcome the deficiencies in the prior art.
The technical solution of the utility model is：A kind of intelligent black tea fermentation equipment, including fermentation casing, it is arranged on the case
Multi-layer rotary type transmission belt in intracoelomic cavity, and the controller for controlling Zymolysis Equipment to work, set on fermentation casing top
There is charging aperture, the wherein side of the top layer transmission belt of Multi-layer rotary type transmission belt is located at the lower section of the charging aperture, in fermenting case
Body bottom is provided with discharging opening, and the end of the wherein bottom transmission belt of Multi-layer rotary type transmission belt is adapted with the discharging opening,
The interlayer of the Multi-layer rotary type transmission belt has spatia, and layering oxygen and oxygen concentration prison are provided with the spatia
Control device, layering atomizing humidifying performance and humidity control device, leveled heating and infrared temperature supervising device, hierarchical visual color prison
Device, fragrance smell monitoring device are surveyed, wherein layering oxygen and oxygen concentration supervising device, layering atomizing humidifying performance and humidity prison
Control device, leveled heating and infrared temperature supervising device, hierarchical visual color monitoring device, fragrance smell monitoring device are divided equally
It is not connected with controller wire.
The layering oxygen and oxygen concentration supervising device include being used for detector gap chamber installed in spatia side wall
The oxygen concentration sensor of interior oxygen concentration and the oxygen supply dress for being used to provide oxygen into spatia being arranged at outside fermentation casing
Put, oxygen concentration sensor is connected with controller, and controller is connected with apparatus of oxygen supply wire.Using layering oxygen, so may be used
So that the amount of oxygen needed according to tea leaf fermentation process is dynamic change situation and provides amount of oxygen, i.e., needed in the fermentation incipient stage
The oxygen of high concentration (>=90%), ferment middle stage need the oxygen of intermediate concentration, and conveying transmission belt is had just enter into tealeaves
When, the oxygen of high concentration is supplied, and adjust in real time according to tea leaf fermentation process each stage each layer oxygen concentration Monitoring Data
Supply oxygen concentration.So it is beneficial to the oxidation of Polyphenols and its oxypolymer theaflavin (TF), thearubigin (TR) in tealeaves
Generation, and the increase of theaflavin and congo red cellulose content, improve the content and quality of black tea inclusion.
The layering atomizing humidifying performance and humidity control device include being used for detector gap intracavitary installed in spatia side wall
The humidity sensor of humidity and the atomizing humidifying performance dress for being used to provide atomization moisture into spatia being arranged at outside fermentation casing
Put, humidity sensor is connected with controller, and controller is connected with atomizing humidifier wire, is so easy to each clearance layer humidity
Monitor and regulate and control in real time.
Leveled heating and the infrared temperature supervising device includes being used for detector gap chamber installed in spatia side wall
The infrared temperature temperature measurer of interior temperature and the heating element heater for being used for heating in spatia, infrared temperature temperature measurer
It is connected with controller, controller is connected with heating element conductors, is so easy to that each clearance layer temperature is carried out to monitor and adjust in real time
Control.
The hierarchical visual color monitoring device includes being arranged on the visual color for being used to detect black tea color in spatia
Sensor, the visual color sensor are connected with controller wire.Fermentated leaves during fermentation of black tea can be so monitored in real time
Color by dark green, yellowish green, yellow, Huang Hong, red, the purplish red process to the dynamic change such as dark red, if fermentated leaves reaches setting
Yellowish red color (corresponding rgb value), i.e. fermentated leaves attenuation degree is moderate, completes fermentation, and this layer of fermentated leaves conveys control system in transmission
The outlet port of Zymolysis Equipment is transported under the control of system rapidly, the fermentated leaves fermentation ends, is realized to this layer of tea-processing
The real-time monitoring of color.
The fragrance smell monitoring device includes being arranged on the perfume (or spice) for being used for being detected in spatia to tea aroma smell
Gas smell sensor, the fragrance smell sensor are connected with controller wire.Fermentation process fermentated leaves can be so monitored in real time
The change of fragrance by the dynamic changes such as delicate fragrance, the fragrance of a flower, fruity process, if fermentated leaves fragrance reaches the fragrance of a flower or fruity, the hair
Ferment leaf attenuation degree is moderate, and this layer of fermentated leaves is transported to rapidly the outlet of Zymolysis Equipment under the control of transmission transport control system
Position, the fermentated leaves fermentation ends.Realize to being monitored the tea aroma smell of fermentation ends in real time.
Fan for realizing air circulation convection current is installed at the pair of horns of the fermentation casing.
Drainpipe is provided with the bottom side of the fermentation casing.
Transparent watch window is installed in the fermentation casing one side, the vision for being advantageous to people directly observes fermentated leaves
Truth.
Every layer of transmission belt of the Multi-layer rotary type transmission belt by being installed on the power transmission shaft at transmission belt both ends, and with wherein
The worm screw worm gear speed-reducing motor driving of one end transmission axis connection, and the worm screw turbine decelerator is connected with controller.
Compared with prior art, the utility model has the following advantages that：First, the utility model fermentation of black tea process is continuous
Change, automaticity height.Second, the utility model fermentation of black tea temperature is uniform, humidity is uniform, fermentation time is short, work of fermenting
Efficiency high.Thirdly：The utility model can automatically feed amount of oxygen according to the amount of oxygen dynamic change that tea leaf fermentation process needs,
Oxidation and its oxypolymer theaflavin (TF), the generation of thearubigin (TR) beneficial to Polyphenols in tealeaves, and theaflavin and
The increase of congo red cellulose content, improve the content and quality of black tea inclusion.It four：To hair during the utility model fermentation of black tea
The color of ferment leaf is by dark green, yellowish green, yellow, Huang Hong, red, purplish red to the process of dynamic change and the change of fermentated leaves fragrance such as dark red
The real-time monitoring of color and fragrance can be realized by the process of the dynamic changes such as delicate fragrance, the fragrance of a flower, fruity by changing.It five：This practicality is new
Type can be to each layer of the whole fermentation process of black tea fermentation leaf temp, yeasting humidity, yeasting oxygen concentration, fermentated leaves face
Color change, fermentated leaves fragrance smell, transmission belt transmission speed are monitored and controlled in real time respectively, and card produces the black tea of high-quality.
It six：Fermentation time of the present utility model is short, serialization, automation, intelligence degree are very high, ensure that the product of fermentation of black tea
Matter.
Brief description of the drawings
Fig. 1 is a kind of main structure diagram of the utility model intellectuality black tea fermentation equipment；
Fig. 2 is another main structure diagram of the utility model intellectuality black tea fermentation equipment；
Fig. 3 is a kind of backsight structural representation of the utility model intellectuality black tea fermentation equipment；
Fig. 4 is the layering oxygen of the utility model intellectuality black tea fermentation equipment and a kind of vertical view of atomizing humidifier
Structural representation；
Fig. 5 is a kind of overlooking the structure diagram of the heating element heater of the utility model intellectuality black tea fermentation equipment；
In figure：1. fermentation casing, 2. charging apertures, 3. watch windows, 4. drainpipes, 5. universal double-brake castors, 6. discharging openings,
7. integrated supply plate, 8. visual color sensors, 9. Multi-layer rotary type transmission belts, 10. heating element heaters, 11. conveyer belt sides support
Plate, 12. humidity sensors, 13. fans, 14. fragrance smell sensors, 15. atomizing humidifying performance supply pipes, the supply of 151. atomizing humidifying performances
Branch pipe, 152. humidification nozzles, 16. oxygen feeding pipes, 161. oxygen supply branch pipe, 162. oxygen supply micropore, 17. infrared ray temperature
Spend temperature measurer, 18. oxygen concentration sensors, 19. worm screw turbine decelerators, 20. striker plates.
Embodiment
It is new to this practicality below in conjunction with accompanying drawing to make the purpose of this utility model, technical scheme and advantage clearer
Type is described in further detail.
A kind of intelligent black tea fermentation equipment of the utility model, including fermentation casing 1, be arranged on it is more in the cabinets cavity
Layer swinging transmission belt 9, for the controller for controlling Zymolysis Equipment to work, oxygen and oxygen concentration supervising device are layered, point
Layer atomizing humidifying performance and humidity control device, leveled heating and infrared temperature supervising device, hierarchical visual color monitoring device are fragrant
Gas smell monitoring device, wherein being layered oxygen and oxygen concentration supervising device, layering atomizing humidifying performance and humidity control device, dividing
Layer heating and infrared temperature supervising device, hierarchical visual color monitoring device, the control port of fragrance smell monitoring device are equal
It is connected respectively with controller wire.
The side position of charging aperture 2, wherein the top layer transmission belt of Multi-layer rotary type transmission belt 9 is provided with the top of fermentation casing 1
In the lower section of the charging aperture 2, discharging opening 6 is provided with the bottom of fermentation casing 1, the wherein bottom of Multi-layer rotary type transmission belt 9 passes
The end of defeated band is adapted with the discharging opening 6, is had spatia in the interlayer of the Multi-layer rotary type transmission belt 9, is being fermented
For realizing air circulation convection current, water blocking tape temperature control fan 13 is installed, in fermentation casing 1 at the pair of horns of casing 1
Bottom side is provided with drainpipe 4, the drainpipe 4 be arranged in below fermentation casing 1 be used for collect the rectangular of unnecessary vapor
Body open-top receptacle connects, and transparent watch window 3 is provided with the one side of fermentation casing 1, watch window 3 is provided with by nanometer
The brilliant clear, colorless safety glass of glass expelling water plating, so by the brilliant clear, colorless safety glass of nano-glass expelling water plating, receive
Rice glass drives water molecule energy and penetrates into glass gap, and glass can be made to become very smooth with blind, even in temperature
In the environment of high, humidity very big (RH >=95%), vapor or droplets form are there will not be in clear, colorless safety glass, this
The vision that sample is advantageous to people directly observes the truth of fermentated leaves.
Layering oxygen and oxygen concentration supervising device include being arranged on conveyer belt side supporting plate 11 in spatia and are used for
The oxygen concentration sensor 18 of detector gap intracavitary oxygen concentration and be arranged at outside fermentation casing 1 be used for carried into spatia
The apparatus of oxygen supply of oxygen, oxygen concentration sensor 18 are connected with controller, and controller is connected with apparatus of oxygen supply wire, wherein supplying
Oxygen device includes the oxygenerator being arranged on outside fermentation casing 1, and the oxygen supply supply pipe being arranged in fermentation casing 1, oxygen supply
To branch pipe 161 and oxygen supply micropore 162, oxygenerator supplies branch pipe 161 and connected by supplying oxygen supply pipe and oxygen, in oxygen confession
To multiple oxygen supply micropores 162 are disposed with branch pipe 161, the control port of oxygenerator is connected with controller.
Layering atomizing humidifying performance and humidity control device include be arranged on spatia in conveyer belt side supporting plate 11 be used for examine
The humidity sensor 12 of humidity and the offer into spatia that is used for being arranged at outside fermentation casing 1 in spatia are provided and are atomized moisture
Atomizing humidifier, humidity sensor 12 is connected with controller, and controller is connected with atomizing humidifier wire, wherein being atomized
Humidification device includes putting the humidifier outside fermentation casing 1, and the atomizing humidifying performance supply pipe 15 being arranged in fermentation casing 1,
Atomizing humidifying performance supplies branch pipe 151 and humidification nozzle 152, and humidifier supplies branch pipe by atomizing humidifying performance supply pipe 15 and atomizing humidifying performance
151 connections, multiple humidification nozzles 152, the control port and controller of humidifier are disposed with atomizing humidifying performance supply branch pipe 151
Connection.
Leveled heating and infrared temperature supervising device include being arranged on being used for for conveyer belt side supporting plate 11 in spatia
The infrared temperature temperature measurer 17 of detector gap cavity temperature and the heating element heater 10 for being used for heating in spatia, it is red
Outside line temperature temperature measurer 17 is connected with controller, and controller is connected with the wire of heating element heater 10, and wherein heating element heater 10 is installation
In each conveyer belt centre position and PTC carbon crystal heating plates similar in transmission belt area, using with transmission belt area similar in
PTC carbon crystal heating plates, on the one hand can be fermentated leaves heating speed faster, be heated evenly, automatic constant-temperature, on the other hand can be with
The heat for enable the electric energy of input to be transformed into heat energy and far infrared radiation more than 30% more than 69%, absorbing is more sufficient.
Hierarchical visual color monitoring device includes being arranged on conveyer belt side supporting plate 11 in spatia and is used to detect black tea face
The visual color sensor 8 of color, the visual color sensor 8 are connected with controller wire.
Fragrance smell monitoring device includes being arranged on conveyer belt side supporting plate 11 in spatia and is used for tea aroma smell
The fragrance smell sensor 14 detected, the fragrance smell sensor 14 are connected with controller wire., can in order to cost-effective
Only installed in latter two spatia.
Every layer of transmission belt of Multi-layer rotary type transmission belt 9 is by being installed on the power transmission shaft at transmission belt both ends, and with wherein one
The worm screw turbine decelerator 19 of end transmission axis connection drives, the shaft coupling of the end power transmission shaft and worm screw turbine decelerator 19
Device is connected, and the control port of worm screw turbine decelerator 19 is connected with controller.Passed in the highest of Multi-layer rotary type transmission belt 9
Defeated band contains odd number (2n+1, n >=1) individual conveying transmission belt with minimum transmission belt tundish.In order to prevent fermented tea being transmitted across
Dropped out in journey, the end set between every two layers of transmission belt has striker plate 20.
In addition, for the ease of movement, universal double-brake castor 5 can be installed at the bottom surface corner of this Zymolysis Equipment.Can will be for
The oxygen supply supply pipe of oxygen device, oxygen supply branch pipe 161, and the atomizing humidifying performance supply pipe 15 of atomizing humidifier, atomizing humidifying performance
Branch pipe 151 is supplied to be arranged on same integrated supply plate 7, with realize each conveying transmission belt can obtain uniform amount of oxygen and
Vapor atomization quantity, and realize oxygen supply and efficient, the comprehensive utilization of atomization supply area.
Controller in the utility model uses PLC control system, in addition, for the ease of operational control, can be external with controlling
The touch-screen of device connection processed.
Realized by touch-screen to 2n+1 (n >=1)) individual worm screw turbine decelerator 19, apparatus of oxygen supply, oxygen concentration pass
Sensor 18, atomizing humidifier, humidity sensor 12, heating element heater 10, infrared temperature temperature measurer 17, visual color sensor
8 and parameter setting, adjustment and the display of two fragrance smell sensors 14 and two fans 13；It is real by PLC control system
Now to 2n+1 (n >=1)) individual worm screw turbine decelerator 19, frequency converter, oxygen feedway, oxygen concentration sensor 18, mist
Change humidification device, external humidity sensor 12, PTC carbon crystals heating plate, infrared temperature temperature measurer 17, visual color sensor 8
And two fragrance smell sensors 14 and two automations of the grade of intelligent fan 13, serialization, intelligentized control methods.
Operation principle：In the case of the relevant parameters such as oxygen concentration, humidity, temperature have been set in advance, leaf is from charging
Mouth 2 enters top conveyer belt, is continued to move along under the driving of conveyer belt both ends power transmission shaft, firm incipient stage tea leaf fermentation
The oxygen of high concentration (>=90%) is needed, the oxygen of high concentration is just provided in top setting oxygen feedway, it is so favourable
The oxidation of Polyphenols and its oxypolymer theaflavin (TF), the generation of thearubigin (TR), and theaflavin in fermented tea
With the increase of congo red cellulose content, the content and quality of raising black tea inclusion；Pass through each layer atomizing humidifier and humidity sensor
Device 12 controls the tea leaf fermentation humidity of each layer respectively, is controlled respectively by each layer heating element heater 10 and infrared temperature temperature measurer 17
The temperature of the tea leaf fermentation of each layer, monitor the face of fermentated leaves during fermentation of black tea in real time by each layer visual color sensor 8
Color is by dark green, yellowish green, yellow, Huang Hong, red, the purplish red process to the dynamic change such as dark red, if fermentated leaves reaches the yellow red of setting
Color (corresponding rgb value), i.e. fermentated leaves attenuation degree is moderate, completes fermentation, this layer of fermentated leaves is in transmission transport control system
The tea outlet position of Zymolysis Equipment is transported under control rapidly, the fermentated leaves fermentation ends.Pass through lowermost layer conveyer belt and inverse
Second layer conveyer belt installation fragrance smell sensor 14, monitor in real time the change of fermentation process fermentated leaves fragrance by delicate fragrance, the fragrance of a flower,
The process of the dynamic changes such as fruity, if fermentated leaves fragrance reaches the fragrance of a flower or fruity, the fermentated leaves attenuation degree is moderate, layer hair
Ferment leaf is transported to rapidly the position of discharging opening 6 of Zymolysis Equipment, fermentated leaves fermentation knot under the control of transmission transport control system
Beam.So, by 40min~60min fermented teas, high theaflavin (TF) and thearubigin (TR) content is obtained and both ratios are fitted
In high-quality black tea, and each layer fermentation leaf temp of whole tea leaf fermentation process, yeasting humidity, yeasting oxygen
Concentration, fermentated leaves color change, fermentated leaves fragrance smell, transmission belt transmission speed are monitored and controlled in real time respectively, and the practicality is new
The type time is short, serialization and automaticity are high, really realizes fermentation of black tea intelligent machining.
Specific embodiment of the present utility model is above are only, but design concept of the present utility model is not limited thereto,
All changes for carrying out unsubstantiality to the utility model using this design, all should belong to the row for invading scope of protection of the utility model
For.
Claims (5)
1. a kind of intelligent black tea fermentation equipment, including fermentation casing（1）, the Multi-layer rotary type that is arranged in the cabinets cavity passes
Defeated band（9）, and the controller for controlling Zymolysis Equipment to work, in fermentation casing（1）Top is provided with charging aperture（2）, wherein
Multi-layer rotary type transmission belt（9）The side of top layer transmission belt be located at the charging aperture（2）Lower section, in fermentation casing（1）Under
Portion is provided with discharging opening（6）, wherein Multi-layer rotary type transmission belt（9）Bottom transmission belt end and the discharging opening（6）Xiang Shi
Match somebody with somebody, it is characterised in that：In the Multi-layer rotary type transmission belt（9）Interlayer there is spatia, in the spatia be provided with point
Layer oxygen and oxygen concentration supervising device, layering atomizing humidifying performance and humidity control device, leveled heating and infrared temperature prison
Device, hierarchical visual color monitoring device, fragrance smell monitoring device are controlled, wherein layering oxygen and oxygen concentration monitoring dress
Put, be layered atomizing humidifying performance and humidity control device, leveled heating and infrared temperature supervising device, hierarchical visual color monitoring dress
Put, fragrance smell monitoring device is respectively connected with controller wire；Wherein, layering oxygen and oxygen concentration the monitoring dress
Put including the oxygen concentration sensor for detector gap intracavitary oxygen concentration installed in spatia side wall（18）And it is arranged at
Fermentation casing（1）The outer apparatus of oxygen supply for being used to provide oxygen into spatia, oxygen concentration sensor（18）Connect with controller
Connect, controller is connected with apparatus of oxygen supply wire；The layering atomizing humidifying performance and humidity control device include being arranged on spatia side
The humidity sensor for detector gap intracavitary humidity of wall（12）And it is arranged at fermentation casing（1）Outer is used for spatia
The interior atomizing humidifier that atomization moisture is provided, humidity sensor（12）It is connected with controller, controller and atomizing humidifier
Wire connects；Leveled heating and the infrared temperature supervising device includes being used for detector gap chamber installed in spatia side wall
The infrared temperature temperature measurer of interior temperature（17）And it is used for the heating element heater heated in spatia（10）, infrared ray
Temperature temperature measurer（17）It is connected with controller, controller and heating element heater（10）Wire connects；The hierarchical visual color monitoring
Device includes being arranged on the visual color sensor for being used to detect black tea color in spatia（8）, the visual color sensor（8）
It is connected with controller wire；The fragrance smell monitoring device, which includes being arranged in spatia, to be used to carry out tea aroma smell
The fragrance smell sensor of detection（14）, the fragrance smell sensor（14）It is connected with controller wire.
2. intelligent black tea fermentation equipment according to claim 1, it is characterised in that：In the fermentation casing（1）One
Diagonal angle is provided with the fan for realizing air circulation convection current（13）.
3. intelligent black tea fermentation equipment according to claim 1, it is characterised in that：In the fermentation casing（1）Bottom
Portion side is provided with drainpipe（4）.
4. intelligent black tea fermentation equipment according to claim 1, it is characterised in that：In the fermentation casing（1）Side
Face is provided with transparent watch window（3）.
5. intelligent black tea fermentation equipment according to claim 1, it is characterised in that：The Multi-layer rotary type transmission belt
（9）Every layer of transmission belt by being installed on the power transmission shaft at transmission belt both ends, and the worm screw turbine with wherein one end transmission axis connection
Reducing motor drives, and the worm screw turbine decelerator（19）It is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720152226.2U CN206994291U (en) | 2017-02-21 | 2017-02-21 | A kind of intelligent black tea fermentation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720152226.2U CN206994291U (en) | 2017-02-21 | 2017-02-21 | A kind of intelligent black tea fermentation equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN206994291U true CN206994291U (en) | 2018-02-13 |
Family
ID=61428504
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720152226.2U Expired - Fee Related CN206994291U (en) | 2017-02-21 | 2017-02-21 | A kind of intelligent black tea fermentation equipment |
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| Country | Link |
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| CN (1) | CN206994291U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108983845A (en) * | 2018-05-16 | 2018-12-11 | 陈刚 | A kind of Pu'er tea electron storage ageing household electrical appliances cabinet |
| CN110897183A (en) * | 2019-12-25 | 2020-03-24 | 云南省烟草公司普洱市公司 | Automatic temperature and humidity control solar cigar tobacco leaf airing room |
| CN114568553A (en) * | 2021-12-22 | 2022-06-03 | 黄山毛峰茶业集团有限公司 | Black tea fermentation method |
-
2017
- 2017-02-21 CN CN201720152226.2U patent/CN206994291U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108983845A (en) * | 2018-05-16 | 2018-12-11 | 陈刚 | A kind of Pu'er tea electron storage ageing household electrical appliances cabinet |
| CN110897183A (en) * | 2019-12-25 | 2020-03-24 | 云南省烟草公司普洱市公司 | Automatic temperature and humidity control solar cigar tobacco leaf airing room |
| CN114568553A (en) * | 2021-12-22 | 2022-06-03 | 黄山毛峰茶业集团有限公司 | Black tea fermentation method |
| CN114568553B (en) * | 2021-12-22 | 2023-09-19 | 黄山毛峰茶业集团有限公司 | Black tea fermentation method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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