CN206986482U - A kind of embroidery machine stable state frame of ultra-wide - Google Patents
A kind of embroidery machine stable state frame of ultra-wide Download PDFInfo
- Publication number
- CN206986482U CN206986482U CN201720388490.6U CN201720388490U CN206986482U CN 206986482 U CN206986482 U CN 206986482U CN 201720388490 U CN201720388490 U CN 201720388490U CN 206986482 U CN206986482 U CN 206986482U
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- Prior art keywords
- embroidery machine
- crossbeam
- knapsack
- ultra
- stable state
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- 230000003014 reinforcing effect Effects 0.000 claims description 34
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000009792 diffusion process Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000009956 embroidering Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002789 length control Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000036244 malformation Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- Sewing Machines And Sewing (AREA)
Abstract
It the utility model is related to a kind of embroidery machine frame.Purpose is to provide embroidery machine frame and can meet 136 machine head of embroidery machine while work, the caused requirement shaken not over normal amplitude, and structural strength meets the requirements, and will not increase cost.Technical scheme is:A kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine crossbeam;It is characterized in that:The embroidery machine crossbeam includes two crossbeams that horizontal alignment is laid, another several knapsacks for being furnished with stiffening girder;One right angle arm level of each knapsack extends through behind the inside of crossbeam the inwall Joint with crossbeam again.Described knapsack is L-shaped, and a right angle arm of knapsack simultaneously horizontal through being resisted against on the inwall of a crossbeam again after the preformed hole on two crossbeams, and another right angle arm is then vertical down affixed with the base of embroidery machine.
Description
Technical field
The embroidery machine field that is directed to is the utility model is related to, more particularly to a kind of width is bigger, satisfaction more multi-machine heads suspension need
The frame wanted.
Background technology
Embroidery machine is widely used, and largely reflects the progress of Time Technology, the development of productivity.Nearly more than ten
Year, due to the progress of Chinese science technology, domestic embroidery machine market development speed is accelerated, nearly 60 percent embroidery machine in the whole world
It is to be manufactured by Chinese Enterprise;But overall mechanical structure, machining accuracy, vibrations are stable, automatically control etc. with it is high-end
Brand still has very big gap.Be exactly that vibrations are stable being influenceed on finished product cloth maximum, at work, mechanical vibrations and not
Stability can be reflected directly in above cloth, and the planarization of pattern, the integrality of patterning are all by frame on whole cloth
Stability determine.
In today that market competition is increasingly fierce, how to allow and improved the effect of embroidery machine, produced on the equal time
More more preferable finished embroidery products, become the key of major competition among enterprises.Under right mind, in the frame of a frame embroidery machine
More embroidering machine heads are hung with regard to most of Man's Demands can be met.But with the increase of embroidering machine head, whole embroidery machine is big
The load of beam will increase with vibrations.If the deadweight of simple increasing beam, increase the intensity of beam can not possibly solve to shake it is excessive
The problem of.How crossbeam vibration amplitude is controlled in critical field, turn into industry concern and the matter of utmost importance that must be solved.
Utility model content
The purpose of this utility model is overcome the shortcomings of in above-mentioned background technology, there is provided a kind of stable state of ultra-wide embroidery machine
Frame, the embroidery machine frame can meet 136 machine head of embroidery machine while work that caused vibrations are not over volume
The requirement of tentering degree, and structural strength meets the requirements, and cost will not be increased.
The utility model uses following technical scheme:A kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine are big
Beam;It is characterized in that:The embroidery machine crossbeam includes two crossbeams that horizontal alignment is laid, separately several equipped with stiffening girder
Knapsack;One right angle arm level of each knapsack extends through behind the inside of crossbeam the inwall Joint with crossbeam again.Knapsack and bottom
Seat it is affixed so that the stability of total preferably ensured, the big premise of the deadweight radix of base, it is ensured that whole
Embroidery machine stabilization sick in motion process, the phenomenon that will not be beated.
Described knapsack is L-shaped, and a right angle arm of knapsack simultaneously horizontal through supporting again after the preformed hole on two crossbeams
On the inwall for leaning against a crossbeam, and another right angle arm is then vertical down affixed with the base of embroidery machine.
Preferably, each crossbeam in the crossbeam of the embroidery machine is hollow rectangular parallelepiped structure, length control exists
In 16.8m scope, the size of whole cross section is 500 × 300mm, wall thickness 10mm, and two beam horizontal Tiles are placed and mutually
Fitting is welded as a whole.
At least two reinforcing plates are installed in the inside of each crossbeam, and the plate face of each reinforcing plate is hung down with the length direction of crossbeam
Directly, with ensure the structure of single beam body will not because of the external world factor be deformed.
Each crossbeam installs four reinforcing plates, two-by-two between reinforcing plate at a distance of 4 meters, first reinforcing plate and last
Reinforcing plate respectively two end faces with crossbeam at a distance of 2.4m.
The knapsack is six, and the distance between knapsack is 1.5m two-by-two, by the mediad both ends diffusion profile of crossbeam;With
Cooperation preformed hole also be six.
Preferably, the material that the reinforcing plate uses is identical with the material of crossbeam, the outline of reinforcing plate and beam it is interior
Chamber cross-sectional profiles match;Reinforcing plate wall thickness 20mm, the position of central point make diameter 100mm circular hole;With buffering
The pressure that beam body inwall is born.
Preferably, the cross section of two right angle arms of the knapsack is 200 × 200 hollow structure.At knapsack turning
Inner side, tilt install additional a trapezoidal square tube, trapezoidal side and the bottom surface of knapsack upper part are affixed, and trapezoidal opposite side is then
It is affixed with the back side of knapsack next part.To prevent the flexural deformation of knapsack, the effect of Auxiliary support is preferably played.
Preferably, in described two crossbeams, wherein the outer surface welding of first crossbeam directly contacted with knapsack
Knapsack reinforcing plate is fixed with, the opening for being formed with and being matched with knapsack right angle arm outline is opened in the center of knapsack reinforcing plate, in favor of
Knapsack right angle arm is inserted directly into cooperation.Knapsack reinforcing plate and the contact area of crossbeam are greater than the contact surface of knapsack and crossbeam
Product, to play the effect of the Auxiliary support of knapsack, reduce seismism of the knapsack in whole frame.
Preferably, the vibration damper plate for buffering crossbeam vibrations is provided between the embroidery machine crossbeam and base;It is described
Vibration damper plate is formed by three pieces of steel plate combinations, and two blocks of less steel plates are placed in parallel and mutual spaced apart, Di Xiazai
The consistent larger steel plate in one piece of section with embroidery owner's pillar is set as bottom plate.
Preferably, the main pillar in the embroidery machine uses square tube of the wall thickness for 10mm;The upper surface of main pillar is with subtracting
Connected between shake plate, the base of lower surface and embroidery machine is fixed together.
The beneficial effects of the utility model are:In the utility model, because the crossbeam of embroidery machine is used into twin-spar construction, very
Good balanced relation between intensity and load, starts to do Auxiliary support with center of six knapsacks along crossbeam, with
Crossbeam is not directly to be connected by outermost, but extends through the struc-ture of whole crossbeam, maintains crossbeam well
Stability.Knapsack reinforcing plate then expands the contact area between knapsack and crossbeam, increases affixed intensity.In addition, in crossbeam
Inwall inside installed reinforcing plate additional, control the torsional deflection of whole crossbeam, 136 heads simultaneously work under conditions of, greatly
The maximum defluxion Deformation control of beam 1mm less than place, meet working condition requirement.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model.
Fig. 2 is backsight structural representation of the present utility model.
Fig. 3 is reinforcing plate and the distributing position schematic diagram in single crossbeam.
Fig. 4 is the installation site schematic enlarged-scale view of jury strut.
Fig. 5 be in Fig. 2 D-D to cross section structure diagram.
Fig. 6 is the A portions mplifying structure schematic diagram in Fig. 1.
Fig. 7 is the B portions mplifying structure schematic diagram in Fig. 5.
Embodiment
Below in conjunction with Figure of description, the utility model is described in further detail, but the utility model be not limited to
Lower embodiment.
As shown in figure 1, the embroidery machine stable state frame of ultra-wide provided by the utility model, including embroidery machine crossbeam 1, reinforcing
Several knapsacks 2, base 3, knapsack reinforcing plate 4, vibration damper plate 5, the main pillar between embroidery machine crossbeam and base of crossbeam
6th, reinforce the preceding jury strut 7 of embroidery machine crossbeam and main pillar, reinforce rear jury strut 8, the machine head of embroidery machine of main pillar
Suspension 9, reinforce before jury strut 7 preceding auxiliary jury strut 10 etc..
Embroidery machine crossbeam described in the utility model uses the twin-spar construction that horizontal alignment is laid;Described knapsack is L-shaped, its
In a right angle arm extend through behind the inside of crossbeam again it is (in figure visible with the inwall Joint of crossbeam:One right angle arm of knapsack
Horizontal through affixed with the inwall of crossbeam again after the preformed hole on crossbeam), and another right angle arm then it is vertical down with embroidery machine
Base it is affixed.Knapsack and base it is affixed so that the stability of total preferably ensured, the deadweight radix of base
Big premise, it is ensured that whole stabilization of the embroidery machine in motion process, the phenomenon that will not be beated.
Embroidery machine crossbeam includes two crossbeams, and each crossbeam is hollow rectangular parallelepiped structure, and its length is controlled in 16.8m
Scope on, the size of whole cross section is 500 × 300mm, wall thickness 10mm, and two crossbeams are placed in horizontal Tile and mutual patch
Conjunction is welded as a whole.
Described embroidery machine base 3 is steel frame construction, positioned at the status preferentially installed in the structure of this embroidery machine.First
Two equally long square tubes 18 are arranged in parallel, and between the two square tubes, placing needs for affixed triangle brandreth
11, then first spot welding determines the relative position between them, after obtaining determination etc. relative position, then is welded with their structure,
Whole process is waited after main steel frame determines, then to weld secondary steelframe 19, secondary steel it is noted that malformation in welding process
Frame is that secondary steelframe is also a structure similar with square tube with high with square tube, and such a pair of secondary steelframes are by two rectangular pipes
Both ends weld together, and form a square shape.
The main pillar 6 of described embroidery machine is thickness 20mm square tube, is placed in two secondary steelframes vertically respectively
Upper surface, relative position will be completely superposed in the horizontal direction for they so that the face energy that the side of a pair of main pillars is formed
Cross and be parallel to each other with the side of lower bottom base, whole installation process is also to be completed by way of welding.
The preceding jury strut 7 of described embroidery machine, rear jury strut 8, the structure of preceding auxiliary jury strut 10 are all and main branch
The similar steel pipe of the structure of post, it is simply different in size range;Preceding jury strut 7 and rear jury strut 8, which erect, is going to the bottom
On seat, main pillar is clipped in the middle, plays a part of reinforcing.Preceding auxiliary jury strut 10 is then used for jury strut 7 before strengthening, and enters one
Step supports main pillar.
The knapsack reinforcing plate 4 of described embroidery machine is after the position in knapsack hole on crossbeam has determined, then pacifies
Above crossbeam;Backboard reinforcing plate is specifically installed in the outside of first crossbeam directly contacted with knapsack (referring to figure
7:During installation, a right angle arm of knapsack is then passed through reserved on two crossbeams first horizontal through the opening of backboard reinforcing plate
Hole), six pieces of knapsack reinforcing plates are once welded on above crossbeam respectively, in welding process, it is to be ensured that the Kong Yu great of knapsack reinforcing plate
Preformed hole above beam is completely the same, and it is not in any deviation when installation to facilitate knapsack, avoids the feelings do not installed
Condition.
The crossbeam of the embroidery machine, which is arranged on, needs the bottom that vibration damper plate 5 is first welded on to crossbeam when above main pillar
Face, then whole crossbeam is placed on above main pillar again, is welded and fixed.Preferably, the embroidery machine crossbeam and bottom
The vibration damper plate for buffering crossbeam vibrations is provided between seat;The vibration damper plate is formed by three pieces of steel plate combinations, and two pieces less
Steel plate 5-1 is placed in parallel and (generally distance be 3-5mm) spaced apart between each other, beneath to set one piece again with embroidery
The larger steel plate 5-2 of the section of flower owner's pillar unanimously is as bottom plate.
The preformed hole for placing knapsack is left above crossbeam, this hole need on crossbeam is welded on main pillar it
Before, complete cutting task.Because whole knapsack needs to run through whole crossbeam, two single beam bodies are being welded into completion
It is preceding just to need that preformed hole of the level through two sides is processed above a crossbeam, process one above another crossbeam
Preformed hole (the correspondence position not perforate of the surface of internal cavity of opposite side) through a side;Because the planform of two crossbeams
It is completely the same, so the preformed hole determined respectively on the two crossbeams, their relative position is completely the same, it is ensured that
Whole knapsack does not have deviation when installation.
Knapsack 2 above described embroidery machine, by the preformed hole above the opening and crossbeam of knapsack reinforcing plate, with suspension
The one side of one cross rail inner of machine head of embroidery machine suspension is in contact, when knapsack is installed, when the level right angle of knapsack
The end face of arm arrives to the one side of single cross rail inner, then in the place that knapsack reinforcing plate contacts with knapsack, is entered with welding procedure
Row welding.With method of the same race, six knapsacks are all arranged on above crossbeam successively, pay attention to being them on horizontal level
Height it is completely the same.Finally the lower surface of knapsack is being connected with the base of embroidery machine, and consolidated with the mode of welding
Connect.In whole welding process, necessity considers that welding deformation can or can not be produced, and welding must be eliminated in installation process and is become
Shape so that total completes fittage as requested.
Operation principle of the present utility model is:
As shown in Fig. 2 the working region of whole embroidery machine is very wide, amount of deflection will certainly be produced under the drive of machine head of embroidery machine
Deformation, the stable state frame of ultra-wide, by installing knapsack additional in the position that maximum defluxion deforms, and the upper end of knapsack is allowed through whole
The crossbeam of individual embroidery machine, the stability of whole embroidery machine is strengthened, in the mechanical analysis of emulation, by the deflection deformation control of maximum
System is within 1mm.The mutual extruding of former and later two jury struts improves the stability of whole main pillar, so that it is guaranteed that crossbeam
Dynamic stability, the phenomenon that crossbeam will not be allowed to be rocked before and after occurring, so as to improve the operating accuracy of whole embroidery machine, to the greatest extent may be used
On the basis of efficiency being improved, the quality of finished embroidery product is preferably completed.
Finally it should be noted that listed above is only specific embodiment of the utility model.Obviously, this practicality is new
Type is not limited to above example, can also there is many variations.One of ordinary skill in the art can be from disclosed in the utility model
All deformations for directly exporting or associating in content, are considered as the scope of protection of the utility model.
Claims (10)
1. a kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine crossbeam (1);It is characterized in that:The embroidery machine is big
Beam includes two crossbeams that horizontal alignment is laid, another several knapsacks (2) for being furnished with stiffening girder;One right angle of each knapsack
Arm level extends through behind the inside of crossbeam the inwall Joint with crossbeam again.
2. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:Described knapsack is L-shaped,
One right angle arm of knapsack is and another simultaneously horizontal through being resisted against again on the inwall of a crossbeam after the preformed hole on two crossbeams
One right angle arm is then vertical down affixed with the base (3) of embroidery machine.
3. the stable state frame of the embroidery machine of ultra-wide according to claim 2, it is characterised in that:In the embroidery machine crossbeam
Each crossbeam be hollow rectangular parallelepiped structure, length is controlled in 16.8m scope, the size of whole cross section for 500 ×
300mm, wall thickness 10mm, two crossbeam horizontal Tiles, which are placed and are bonded to each other, to be welded as a whole.
4. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:Each beam installs four
Reinforcing plate (1-2), the plate face of each reinforcing plate are vertical with the length direction of crossbeam;Two-by-two at a distance of 4 meters, first between reinforcing plate
Reinforcing plate and last reinforcing plate respectively two end faces with crossbeam at a distance of 2.4m.
5. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:The knapsack is six,
The distance between knapsack is 1.5m two-by-two, by the mediad both ends diffusion profile of crossbeam;Matched preformed hole is also six.
6. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:The foreign steamer of the reinforcing plate
The wide lumenal cross-section profile with crossbeam matches;Reinforcing plate wall thickness 20mm, one diameter 100mm's of position making of central point
Circular hole;The pressure born with wall in pilot beam body.
7. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:In described two crossbeams,
The outer surface of first crossbeam wherein directly contacted with knapsack is welded with knapsack reinforcing plate, the center of knapsack reinforcing plate
The opening for being formed with and being matched with knapsack right angle arm outline is opened, cooperation is inserted directly into favor of knapsack right angle arm.
8. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:Two of the knapsack are straight
The cross section of angle arm is 200 × 200 hollow structure.
9. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:The embroidery machine crossbeam with
The vibration damper plate (5) for buffering crossbeam vibrations is provided between base;The vibration damper plate is formed by three pieces of steel plate combinations, two pieces compared with
Small steel plate (5-1) be placed in parallel and between each other it is spaced apart, it is beneath that one piece of main pillar (6) with embroidery machine is set again
The consistent larger steel plate (5-2) in section is used as bottom plate.
10. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that:In the embroidery machine
Main pillar uses square tube of the wall thickness for 10mm;Connected between the upper surface of main pillar and vibration damper plate, the bottom of lower surface and embroidery machine
Seat is fixed together.
Priority Applications (1)
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CN201720388490.6U CN206986482U (en) | 2017-04-14 | 2017-04-14 | A kind of embroidery machine stable state frame of ultra-wide |
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CN201720388490.6U CN206986482U (en) | 2017-04-14 | 2017-04-14 | A kind of embroidery machine stable state frame of ultra-wide |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107119400A (en) * | 2017-04-14 | 2017-09-01 | 浙江理工大学 | A kind of embroidery machine stable state frame of ultra-wide |
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2017
- 2017-04-14 CN CN201720388490.6U patent/CN206986482U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107119400A (en) * | 2017-04-14 | 2017-09-01 | 浙江理工大学 | A kind of embroidery machine stable state frame of ultra-wide |
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Legal Events
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180209 |