CN107119400A - A kind of embroidery machine stable state frame of ultra-wide - Google Patents
A kind of embroidery machine stable state frame of ultra-wide Download PDFInfo
- Publication number
- CN107119400A CN107119400A CN201710241820.3A CN201710241820A CN107119400A CN 107119400 A CN107119400 A CN 107119400A CN 201710241820 A CN201710241820 A CN 201710241820A CN 107119400 A CN107119400 A CN 107119400A
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- CN
- China
- Prior art keywords
- embroidery machine
- crossbeam
- knapsack
- ultra
- stable state
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C13/00—Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
Abstract
The present invention relates to a kind of embroidery machine frame.Purpose is to provide embroidery machine frame and can meet 136 machine head of embroidery machine to work simultaneously, requirement of the vibrations not over normal amplitude of generation, and structural strength meets the requirements, and will not increase cost.Technical scheme is：A kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine crossbeam；It is characterized in that：The embroidery machine crossbeam includes two crossbeams that horizontal alignment is laid, another several knapsacks for being furnished with stiffening girder；One right angle arm level of each knapsack extends through the inwall Joint behind the inside of crossbeam again with crossbeam.Described knapsack is L-shaped, and a right angle arm of knapsack simultaneously horizontal through being resisted against on the inwall of a crossbeam again after the preformed hole on two crossbeams, and then the vertical base down with embroidery machine is affixed for another right angle arm.
Description
Technical field
The present invention relates to for embroidery machine field, more particularly to a kind of width it is bigger, meet more multi-machine heads suspension needs
Frame.
Background technology
Embroidery machine is widely used, and largely reflects the progress of Time Technology, the development of productivity.Nearly more than ten
Year, due to the progress of Chinese science technology, domestic embroidery machine market development speed is accelerated, nearly 60 percent embroidery machine in the whole world
Manufactured by Chinese Enterprise；But overall mechanical structure, machining accuracy, vibrations are stable, automatically control in terms of with it is high-end
Brand still has very big gap.Be exactly that vibrations are stable being influenceed on finished product cloth maximum, at work, mechanical vibrations and not
Stability can be reflected directly in above cloth, and the planarization of pattern, the integrality of patterning are all by frame on whole cloth
Stability determine.
In today of market competition increasingly fierceness, how to allow effect of embroidery machine to improve, produced on the equal time
More more preferable finished embroidery products, become the key of major competition among enterprises.Under right mind, in the frame of a frame embroidery machine
More embroidering machine heads are hung with regard to most of Man's Demands can be met.But with the increase of embroidering machine head, whole embroidery machine is big
The load of beam will increase with vibrations.If the deadweight of simple increasing beam, it is excessive that the intensity of increase beam can not possibly solve vibrations
The problem of.How crossbeam vibration amplitude is controlled in critical field, the matter of utmost importance paid close attention to and must solved as industry.
The content of the invention
The purpose of the present invention is to overcome the shortcomings of that there is provided a kind of stable state machine of ultra-wide embroidery machine in above-mentioned background technology
Frame, the embroidery machine frame can meet 136 machine head of embroidery machine and work simultaneously, and the vibrations of generation are not over specified
The requirement of amplitude, and structural strength meets the requirements, and cost will not be increased.
The present invention uses following technical scheme：A kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine crossbeam；Its
It is characterised by：The embroidery machine crossbeam includes two crossbeams that horizontal alignment is laid, another several knapsacks for being furnished with stiffening girder；
One right angle arm level of each knapsack extends through the inwall Joint behind the inside of crossbeam again with crossbeam.Knapsack and base are consolidated
Connect so that the stability of total preferably ensured, the big premise of the deadweight radix of base, it is ensured that whole embroidery machine
The sick stabilization in motion process, the phenomenon that will not be beated.
Described knapsack is L-shaped, and a right angle arm of knapsack simultaneously horizontal through supporting again after the preformed hole on two crossbeams
On the inwall for leaning against a crossbeam, and then the vertical base down with embroidery machine is affixed for another right angle arm.
Preferably, each crossbeam in the crossbeam of the embroidery machine is hollow rectangular parallelepiped structure, length control exists
In 16.8m scope, the size of whole cross section is 500 × 300mm, and wall thickness is 10mm, and two beam horizontal Tiles are placed and mutual
Laminating is welded as a whole.
At least two reinforcing plates are installed in the inside of each crossbeam, and the plate face of each reinforcing plate is hung down with the length direction of crossbeam
Directly, it will not be deformed with the structure for ensuring single beam body because of extraneous factor.
Each crossbeam installs four reinforcing plates, two-by-two between reinforcing plate at a distance of 4 meters, first reinforcing plate and last
Two end faces of reinforcing plate respectively with crossbeam are at a distance of 2.4m.
The knapsack is six, and the distance between knapsack is 1.5m two-by-two, by the mediad two ends diffusion profile of crossbeam；With
Cooperation preformed hole also be six.
Preferably, the material that the reinforcing plate is used is identical with the material of crossbeam, the outline of reinforcing plate and beam it is interior
Chamber cross-sectional profiles are matched；Reinforcing plate wall thickness 20mm, the position of central point makes diameter 100mm circular hole；To buffer
The pressure that beam body inwall is born.
Preferably, the cross section of two right angle arms of the knapsack is 200 × 200 hollow structure.At knapsack turning
Inner side, tilt install additional part on a trapezoidal square tube, trapezoidal side and knapsack bottom surface it is affixed, trapezoidal opposite side is then
The back side with knapsack next part is affixed.To prevent the flexural deformation of knapsack, the effect of Auxiliary support is preferably played.
Preferably, in described two crossbeams, wherein the outer surface welding of first crossbeam directly contacted with knapsack
Knapsack reinforcing plate is fixed with, the opening for being formed with and being matched with knapsack right angle arm outline is opened in the center of knapsack reinforcing plate, in favor of
Knapsack right angle arm is inserted directly into cooperation.Knapsack reinforcing plate and the contact area of crossbeam are greater than the contact surface of knapsack and crossbeam
Product, is acted on the Auxiliary support for playing knapsack, reduces seismism of the knapsack in whole frame.
Preferably, being provided with the vibration damper plate for buffering crossbeam vibrations between the embroidery machine crossbeam and base；It is described
Vibration damper plate is formed by three pieces of steel plate combinations, and two blocks of less steel plates are placed in parallel and spaced apart each other, Di Xiazai
The larger steel plate for setting one piece of section with embroidery owner's pillar consistent is used as bottom plate.
Preferably, the main pillar in the embroidery machine uses wall thickness for 10mm square tube；The upper surface of main pillar is with subtracting
Connected between shake plate, the base of lower surface and embroidery machine is fixed together.
The beneficial effects of the invention are as follows：It is balanced well because the crossbeam of embroidery machine is used into twin-spar construction in the present invention
Relation between intensity and load, center with six knapsacks along crossbeam starts to do Auxiliary support, is not with crossbeam
Directly it is connected by outermost, but extends through the struc-ture of whole crossbeam, the stability of crossbeam is maintained well.The back of the body
Bag reinforcing plate then expands the contact area between knapsack and crossbeam, increases affixed intensity.In addition, inside the inwall of crossbeam
Reinforcing plate is installed additional, has controlled the torsional deflection of whole crossbeam, under conditions of 136 heads work simultaneously, the maximum of crossbeam is scratched
Spend Deformation control 1mm less than place, meet working condition requirement.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the invention.
Fig. 2 is the backsight structural representation of the present invention.
Fig. 3 is reinforcing plate and the distributing position schematic diagram in single crossbeam.
Fig. 4 is the installation site schematic enlarged-scale view of jury strut.
Fig. 5 be in Fig. 2 D-D to cross section structure diagram.
Fig. 6 is the A portions mplifying structure schematic diagram in Fig. 1.
Fig. 7 is the B portions mplifying structure schematic diagram in Fig. 5.
Embodiment
Below in conjunction with Figure of description, the invention will be further described, but the invention is not limited in following examples.
As shown in figure 1, the embroidery machine stable state frame for the ultra-wide that the present invention is provided, including embroidery machine crossbeam 1, stiffening girder
Several knapsacks 2, base 3, knapsack reinforcing plate 4, vibration damper plate 5, the main pillar 6 between embroidery machine crossbeam and base, plus
Gu the preceding jury strut 7 of embroidery machine crossbeam and main pillar, the rear jury strut 8 for reinforcing main pillar, machine head of embroidery machine is outstanding
Frame 9, the preceding auxiliary jury strut 10 for reinforcing preceding jury strut 7 etc..
Embroidery machine crossbeam of the present invention uses the twin-spar construction that horizontal alignment is laid；Described knapsack is L-shaped, wherein one
Bar right angle arm extends through behind the inside of crossbeam again (in figure visible with the inwall Joint of crossbeam：One right angle arm level of knapsack
It is affixed with the inwall of crossbeam again after through the preformed hole on crossbeam), and the bottom of another right angle arm then vertically down with embroidery machine
Seat is affixed.Knapsack and base it is affixed so that the stability of total preferably ensured, the deadweight radix of base is big
Premise, it is ensured that whole stabilization of the embroidery machine in motion process, the phenomenon that will not be beated.
Embroidery machine crossbeam includes two crossbeams, and each crossbeam is hollow rectangular parallelepiped structure, and its length is controlled in 16.8m
Scope on, the size of whole cross section is 500 × 300mm, and wall thickness is 10mm, and two crossbeams are placed and mutual patch in horizontal Tile
Conjunction is welded as a whole.
Described embroidery machine base 3 is steel frame construction, and the status preferentially installed is located in the structure of this embroidery machine.First
Two square tubes 18 equally grown are arranged in parallel, and between the two square tubes, placing needs for affixed triangle brandreth
11, then first spot welding determines the relative position between them, after obtaining determination etc. relative position, then is welded with their structure,
Whole process is waited after main steel frame determines, then to weld secondary steelframe 19, secondary steel it is noted that malformation in welding process
Frame is that secondary steelframe is also a structure similar with square tube with high with square tube, and such a pair secondary steelframes are by two rectangular pipes
Two ends weld together, and constitute a square shape.
The main pillar 6 of described embroidery machine is thickness 20mm square tube, is placed in two secondary steelframes vertically respectively
Upper surface, they in the horizontal direction relative position to be completely superposed so that the face energy that the side of a pair main pillars is constituted
The side crossed with lower bottom base is parallel to each other, and whole installation process is also to be completed by way of welding.
The preceding jury strut 7 of described embroidery machine, rear jury strut 8, the structure of preceding auxiliary jury strut 10 are all and main branch
The similar steel pipe of the structure of post, it is simply different in size range；Preceding jury strut 7 and rear jury strut 8 are erected in bottom
On seat, main pillar is clipped in the middle, plays a part of reinforcing.Preceding auxiliary jury strut 10 is then used for jury strut 7 before strengthening, and enters one
Step supports main pillar.
The knapsack reinforcing plate 4 of described embroidery machine is after position in knapsack hole on crossbeam has been determined, then pacifies
Above crossbeam；Backboard reinforcing plate specifically is installed (referring to figure in the outside of first crossbeam directly contacted with knapsack
7：During installation, the first opening horizontal through backboard reinforcing plate of a right angle arm of knapsack is then passed through reserved on two crossbeams
Hole), six pieces of knapsack reinforcing plates are once welded on above crossbeam respectively, in welding process, it is to be ensured that the Kong Yu great of knapsack reinforcing plate
Preformed hole above beam is completely the same, and it is not in any deviation when installation to facilitate knapsack, it is to avoid the feelings do not installed
Condition.
The crossbeam of the embroidery machine, which is arranged on, needs the bottom that vibration damper plate 5 is first welded on to crossbeam when above main pillar
Whole crossbeam, is then placed on above main pillar, is welded and fixed by face again.Preferably, the embroidery machine crossbeam and bottom
The vibration damper plate for buffering crossbeam vibrations is provided between seat；The vibration damper plate is formed by three pieces of steel plate combinations, and two pieces less
Steel plate 5-1 is placed in parallel and (generally distance is 3-5mm) spaced apart each other, beneath to set one piece again with embroidery
The larger steel plate 5-2 that the section of flower owner's pillar is consistent is used as bottom plate.
The preformed hole for placing knapsack is left above crossbeam, this hole needs to be welded on above main pillar it in crossbeam
Before, complete cutting task.Because whole knapsack needs to run through whole crossbeam, two single beam bodies are being welded into completion
Before be accomplished by process above a crossbeam above the preformed hole of level through two sides, another crossbeam and process one
Preformed hole (the correspondence position not perforate of the surface of internal cavity of opposite side) through a side；Because the planform of two crossbeams
It is completely the same, so the preformed hole determined respectively on the two crossbeams, their relative position is completely the same, it is ensured that
Whole knapsack does not have deviation when installing.
Knapsack 2 above described embroidery machine, by the preformed hole above the opening and crossbeam of knapsack reinforcing plate, with suspension
The one side of one cross rail inner of machine head of embroidery machine suspension is in contact, when knapsack is installed, when the level right angle of knapsack
The end face of arm arrives to the one side of single cross rail inner, the place then contacted in knapsack reinforcing plate with knapsack, is entered with welding procedure
Row welding.Method of the same race is used, six knapsacks are all arranged on above crossbeam successively, note being them on horizontal level
Height it is completely the same.Finally it is connected by the lower surface of knapsack with the base of embroidery machine, is also to be consolidated with the mode of welding
Connect.In whole welding process, necessity, which is considered to produce, must eliminate welding change in welding deformation, installation process
Shape so that total completes fittage as requested.
The present invention operation principle be：
As shown in Fig. 2 the working region of whole embroidery machine is very wide, amount of deflection will certainly be produced under the drive of machine head of embroidery machine
Deformation, the stable state frame of ultra-wide installs knapsack additional, and allow the upper end of knapsack to run through whole by the position deformed in maximum defluxion
The crossbeam of individual embroidery machine, strengthens the stability of whole embroidery machine, in the mechanical analysis of emulation, by maximum deflection deformation control
System is within 1mm.The mutual extruding of former and later two jury struts improves the stability of whole main pillar, so that it is guaranteed that crossbeam
Dynamic stability, the phenomenon that crossbeam will not be allowed to be rocked before and after occurring, so as to improve the operating accuracy of whole embroidery machine, to the greatest extent may be used
It can improve on the basis of efficiency, preferably complete the quality of finished embroidery product.
Finally it should be noted that listed above is only specific embodiment of the invention.It is clear that the invention is not restricted to
Above example, can also there is many variations.One of ordinary skill in the art can directly lead from present disclosure
All deformations for going out or associating, are considered as protection scope of the present invention.
Claims (10)
1. a kind of stable state frame of the embroidery machine of ultra-wide, including embroidery machine crossbeam (1)；It is characterized in that：The embroidery machine is big
Beam includes two crossbeams that horizontal alignment is laid, another several knapsacks (2) for being furnished with stiffening girder；One right angle of each knapsack
Arm level extends through the inwall Joint behind the inside of crossbeam again with crossbeam.
2. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：Described knapsack is L-shaped,
One right angle arm of knapsack is and another simultaneously horizontal through being resisted against again on the inwall of a crossbeam after the preformed hole on two crossbeams
Then the vertical base (3) down with embroidery machine is affixed for one right angle arm.
3. the stable state frame of the embroidery machine of ultra-wide according to claim 2, it is characterised in that：In the embroidery machine crossbeam
Each crossbeam be hollow rectangular parallelepiped structure, length is controlled in 16.8m scope, the size of whole cross section for 500 ×
300mm, wall thickness is 10mm, and two crossbeam horizontal Tiles are placed and bonded to each other are welded as a whole.
4. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：Each beam installs four
Reinforcing plate (1-2), the plate face of each reinforcing plate is vertical with the length direction of crossbeam；Two-by-two at a distance of 4 meters, first between reinforcing plate
Two end faces of reinforcing plate and last reinforcing plate respectively with crossbeam are at a distance of 2.4m.
5. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：The knapsack is six,
The distance between knapsack is 1.5m two-by-two, by the mediad two ends diffusion profile of crossbeam；Matched preformed hole is also six.
6. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：The foreign steamer of the reinforcing plate
The wide lumenal cross-section profile with crossbeam is matched；Reinforcing plate wall thickness 20mm, one diameter 100mm's of position making of central point
Circular hole；The pressure born with wall in pilot beam body.
7. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：In described two crossbeams,
The outer surface of first crossbeam wherein directly contacted with knapsack is welded with knapsack reinforcing plate, the center of knapsack reinforcing plate
The opening for being formed with and being matched with knapsack right angle arm outline is opened, cooperation is inserted directly into favor of knapsack right angle arm.
8. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：Two of the knapsack are straight
The cross section of angle arm is 200 × 200 hollow structure.
9. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：The embroidery machine crossbeam with
The vibration damper plate (5) for buffering crossbeam vibrations is provided between base；The vibration damper plate is formed by three pieces of steel plate combinations, two pieces compared with
Small steel plate (5-1) is placed in parallel and spaced apart each other, beneath to set one piece of main pillar (6) with embroidery machine again
The consistent larger steel plate (5-2) in section is used as bottom plate.
10. the stable state frame of the embroidery machine of ultra-wide according to claim 1, it is characterised in that：In the embroidery machine
Main pillar uses wall thickness for 10mm square tube；Connected between the upper surface of main pillar and vibration damper plate, the bottom of lower surface and embroidery machine
Seat is fixed together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710241820.3A CN107119400B (en) | 2017-04-14 | 2017-04-14 | Embroidery machine steady state frame of super broad width |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710241820.3A CN107119400B (en) | 2017-04-14 | 2017-04-14 | Embroidery machine steady state frame of super broad width |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107119400A true CN107119400A (en) | 2017-09-01 |
| CN107119400B CN107119400B (en) | 2023-03-10 |
Family
ID=59726017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710241820.3A Active CN107119400B (en) | 2017-04-14 | 2017-04-14 | Embroidery machine steady state frame of super broad width |
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| Country | Link |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006097182A1 (en) * | 2005-03-16 | 2006-09-21 | Mueller Thomas | Embroidery machine |
| CN201099751Y (en) * | 2007-09-14 | 2008-08-13 | 曾瑞泉 | Broad breath double rows computer controlled embroidery machine |
| CN202786739U (en) * | 2012-09-11 | 2013-03-13 | 浙江宝石机电股份有限公司 | Frame of computerized embroidery machine |
| CN204237998U (en) * | 2014-11-20 | 2015-04-01 | 浙江越隆缝制设备有限公司 | Stirrup frame |
| CN204237997U (en) * | 2014-11-20 | 2015-04-01 | 浙江越隆缝制设备有限公司 | Bridge-type frame |
| CN206986482U (en) * | 2017-04-14 | 2018-02-09 | 浙江理工大学 | A kind of embroidery machine stable state frame of ultra-wide |
-
2017
- 2017-04-14 CN CN201710241820.3A patent/CN107119400B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006097182A1 (en) * | 2005-03-16 | 2006-09-21 | Mueller Thomas | Embroidery machine |
| CN201099751Y (en) * | 2007-09-14 | 2008-08-13 | 曾瑞泉 | Broad breath double rows computer controlled embroidery machine |
| CN202786739U (en) * | 2012-09-11 | 2013-03-13 | 浙江宝石机电股份有限公司 | Frame of computerized embroidery machine |
| CN204237998U (en) * | 2014-11-20 | 2015-04-01 | 浙江越隆缝制设备有限公司 | Stirrup frame |
| CN204237997U (en) * | 2014-11-20 | 2015-04-01 | 浙江越隆缝制设备有限公司 | Bridge-type frame |
| CN206986482U (en) * | 2017-04-14 | 2018-02-09 | 浙江理工大学 | A kind of embroidery machine stable state frame of ultra-wide |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107119400B (en) | 2023-03-10 |
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