CN206972555U - The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives - Google Patents

The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives Download PDF

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Publication number
CN206972555U
CN206972555U CN201720466772.3U CN201720466772U CN206972555U CN 206972555 U CN206972555 U CN 206972555U CN 201720466772 U CN201720466772 U CN 201720466772U CN 206972555 U CN206972555 U CN 206972555U
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China
Prior art keywords
frame
synchronous motor
permagnetic synchronous
seat
pump housing
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CN201720466772.3U
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黄煜林
熊幼斌
廖桂芳
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Hubei Fusheng Technology Co., Ltd.
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Hubei Fu Sheng Intelligent Equipment Ltd By Share Ltd
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Abstract

The utility model discloses the centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives, including the pump housing, formed with blade wheel chamber, pump housing water inlet is provided with air bleeding valve, and conjuncted seat is installed with above the pump housing for pump housing inner chamber;Conjuncted seat inner chamber forms circulation hydroecium and bearing chamber, and cooling water pipe is provided with the excircle of conjuncted seat, is provided with no frame permagnetic synchronous motor above conjuncted seat, no frame permagnetic synchronous motor top is provided with dust cover;Line shaft is installed in the middle part of the pump housing and conjuncted seat, is provided with pump cover between the two, is fixed on line shaft by being provided with bearing on conjuncted seat;Line shaft top is provided with encoder;Impeller is provided with blade wheel chamber, impeller is fixed on line shaft by being provided with impeller nut;Mechanical seal is provided between blade wheel chamber, circulation hydroecium and bearing chamber.The beneficial effects of the utility model:It is reasonable in design, it is simple in construction, improve transmission efficiency;Progressive number controlled motor operates, and electric quantity consumption is low, noise is small, easy to maintenance.

Description

The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives
Technical field
Centrifugal pumping apparatus field is the utility model is related to, it particularly relates to which a kind of directly drive without frame permagnetic synchronous motor Centrifugal pump.
Background technology
Centrifugal pump is that a kind of general hydraulic  its internal flow situations are always asking of extremely paying close attention to of pump designer Topic, because the quality of flowing directly affects the performance of pump in pump.The internal flow of centrifugal pump impeller is very complicated equal Three-dimensional Turbulent Flow Flowing, it is fluid work simultaneously because being influenceed also to be mixed with the phenomenon of the separation of flow, backflow and Secondary Flow by rotation and blade surface curvature One of more difficult experimental study and numerical value computational problem in journey.
Early in the 5O ages in 20th century, some experts and scholars begin to attempt to predict in impeller using numerical computation method Mobility status.But the interior stream numerical simulation with complete form, it is considered that start from the relative stream of the class of S1, S2 two of Wu Zhonghua professors After foliation opinion, stream numerical simulation is just developed rapidly in turbomachine.So far, domestic many scholars are to centrifugation Impeller of pump interior three-dimensional Numerical modelling of turbulent flow is studied, and also achieves some achievements, but unsatisfactory, is also lacked experiment and is tested Card.Have benefited from the high speed development of computer technology, computation fluid dynamics (Computational Fluid in recent years Dynamics) have developed rapidly, many commercial CFD code applications are very extensive, answering on centrifugal pump Inner Flow Simulation With also increasing day by day.Numerical simulation is carried out to centrifugal pump impeller internal flow by CFD approach, understands liquid stream in impeller flow passage Speed and pressure distribution in part, so as to carry out the type selecting of blade, design and performance prediction as the important of modern pump technology One of method.
In the storage and Transportation Engineering of petroleum gas, various pipe transporting fluid machineries are widely used, for increasing stream The energy of body overcomes flow resistance, reaches the purpose along Pipeline transport.Centrifugal pump is a kind of quite varied general of application Hydraulic, it is widely used in water supply and drainage and agriculture project, Industrial Engineering, Aero-Space and navigation engineering, energy work Journey, Vehicle Engineering etc..And its application is rapidly expanding with the rapid development of modern science and technology.With should With the expansion of scope, working environment also becomes increasingly complex, and modern project technology is to the performance requirement more and more higher of pump, traditional base Such design requirement is extremely difficult in the design method that experience and model test are combined.The general process of traditional design method For:The manufacture of Prototype Test detection one is designed, such trial-manufacture of sample and performance detection will pass through repeatedly, and whole design also will By being repeated several times, it is clear that be that the design cycle is long, design cost is high the shortcomings that traditional design method.The construction cycle length of product With the high bottleneck for turning into centrifugal pump new product development and being difficult to go beyond of design cost.Therefore, it is necessary to explore new Centrifugal Pump Design method.
In the development process of traditional pump, a successful the Hydraulic Design model, which will often pass through repeatedly repeatedly performance, to be tried Testing model modification could complete, as computational fluid dynamics is in the Successful utilization of other industries, now, it is entirely possible to use Computational fluid dynamics (CFD) simulating analysis replaces performance test, completes preliminary 3-D Moulding Design on computers Afterwards, so that it may carry out the check in flow field and predict pump performance, so as to shorten product development cycle and reduce cost.
In addition, according to being reported on national Fluid Machinery and Engineering International Academic Conference:Pump be it is a kind of be widely used, consume energy it is big Universal fluid machinery, the power consumption of China's various pumps every year constitute about the 20% of national total power consumption, and fuel consumption constitutes about national total The 50% of fuel consumption.Centrifugal pump is that use range is widest in various pumps, and the overall efficiency of in general centrifugal pump only has 50%-60%, the operational efficiency average specific foreign countries low 10%-30% of China's centrifugal pump, energy conservation potential is about 300-400 hundred million kilowatts When, therefore it will be highly important to improve the performance of pump and efficiency.Therefore it is badly in need of carrying out the research work of this respect, makes full use of Existing direct-drive technology, the centrifugal pump that a kind of new permagnetic synchronous motor directly drives is studied, further improve the efficiency of pump, so as to from whole Its cost performance is improved on body.
Existing centrifugal pump is mostly motor by shaft coupling or belt drive impeller, exist it is complicated, safeguard inconvenience, transmission The shortcomings of efficiency is low, high energy consumption.Therefore, need badly and design a kind of new centrifugal pump directly driven without frame permagnetic synchronous motor, with solution Certainly deficiencies of the prior art.
The problem of in correlation technique, effective solution is not yet proposed at present.
Utility model content
For the above-mentioned technical problem in correlation technique, directly driven without frame permagnetic synchronous motor the utility model proposes one kind Centrifugal pump, to overcome currently available technology above shortcomings.
To realize above-mentioned technical purpose, what the technical solution of the utility model was realized in:
The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives, including the pump housing:
Formed with blade wheel chamber, the pump housing water inlet is provided with air bleeding valve, is fixed above the pump housing for the pump housing inner chamber Conjuncted seat is installed;
The conjuncted seat inner chamber forms circulation hydroecium and bearing chamber, and cooling water is provided with the excircle of the conjuncted seat Pipe, the conjuncted seat top are provided with no frame permagnetic synchronous motor, and the no frame permagnetic synchronous motor top is provided with anti- Dirt cover plate;
Line shaft is installed in the middle part of the pump housing and the conjuncted seat, pump is provided between the pump housing and the conjuncted seat Cover, be fixed on the line shaft by being provided with bearing on the conjuncted seat;
The line shaft top is provided with encoder;
Impeller is provided with the blade wheel chamber, the impeller is fixed on the line shaft by being provided with impeller nut;
Mechanical seal one and mechanical seal two are provided between the blade wheel chamber, circulation hydroecium and bearing chamber.
Further, the no frame permagnetic synchronous motor includes:
Rotor assembly, the rotor assembly include rotor body and the magnetic conduction being arranged on the rotor body excircle Inner ring;
Stator module, the stator module include stator core and the stator winding being arranged in the stator core;
Stator seat.
Further, it is fixed on the rotor assembly by being provided with flat key and round nut on the line shaft, it is described Stator module is in stator seat, and is arranged on the excircle side of the rotor assembly.
Further, the stator seat is fixed on the conjuncted seat.
Further, the magnetic conduction inner ring is made up of permanent magnet material, and the stator winding is by conductive metallic material It is made, the stator core(It is made up of silicon steel sheet material.
The beneficial effects of the utility model:It is reasonable in design, simple in construction, no frame permanent-magnetic synchronous motor rotor direct drive Line shaft and wheel rotation, reduce driving-chain, improve transmission efficiency;Progressive number controlled motor operates, controlled motor Rotating speed controls the flow of centrifugal pump so as to reach;Electric quantity consumption is low, noise is small, easy to maintenance.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art In the required accompanying drawing used be briefly described, it should be apparent that, drawings in the following description are only of the present utility model Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other accompanying drawings.
Fig. 1 is the centrifugal pump front cross-sectional directly driven without frame permagnetic synchronous motor according to the utility model embodiment Figure;
Fig. 2 is put at the M of the centrifugal pump directly driven without frame permagnetic synchronous motor according to the utility model embodiment Big schematic diagram.
In figure:1st, the pump housing;2nd, air bleeding valve;3rd, conjuncted seat;4th, cooling water pipe;5th, pump cover;6th, without frame permagnetic synchronous motor; 61st, rotor assembly;611st, rotor body;612nd, magnetic conduction inner ring;62nd, stator module;621st, stator core;622nd, stator winding; 63rd, stator seat;7th, dust cover;8th, line shaft;9th, bearing;10th, flat key;11st, round nut;12nd, encoder;13rd, impeller;14、 Impeller nut;15th, mechanical seal one;16th, mechanical seal two.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, every other embodiment that those of ordinary skill in the art are obtained all belongs to In the scope of the utility model protection.
As illustrated in fig. 1 and 2, a kind of no frame permagnetic synchronous motor according to the utility model embodiment directly drive from Heart pump, including the pump housing 1, the inner chamber of the pump housing 1 are provided with air bleeding valve 2, the pump formed with blade wheel chamber, the water inlet of the pump housing 1 The top of body 1 is installed with conjuncted seat 3.
The inner chamber of conjuncted seat 3 forms circulation hydroecium and bearing chamber, and cooling water is provided with the excircle of the conjuncted seat 3 Pipe 4, the conjuncted top of seat 3 are provided with no frame permagnetic synchronous motor 6, the no top of frame permagnetic synchronous motor 6 installation There is dust cover 7.
The middle part of the pump housing 1 and the conjuncted seat 3 is provided with line shaft 8, is set between the pump housing 1 and the conjuncted seat 3 Pump cover 5 is equipped with, to the isolation blade wheel chamber and the circulation hydroecium, is fixed on the line shaft 8 by being provided with bearing 9 On the conjuncted seat 3.
The top of line shaft 8 is provided with encoder 12, wherein, the signal of encoder 12 feeds back to servo controller and realizes electricity Machine closed-loop vector controls, and motor speed is adjustable, so as to realize the control to Centrifugal Pump.
Impeller 13 is provided with the blade wheel chamber, the impeller 13 is fixed on the power by being provided with impeller nut 14 On axle 8.
Mechanical seal 1 and mechanical seal two are provided between the blade wheel chamber, circulation hydroecium and bearing chamber(16), to Ensure the opposing seal between three Room.
The no frame permagnetic synchronous motor 6 includes:Rotor assembly 61, stator module 62 and stator seat 63;The rotor Component 61 includes rotor body 611 and the magnetic conduction inner ring 612 being arranged on the excircle of rotor body 611;The stator Component 62 includes stator core 621 and the stator winding 622 being arranged in the stator core.
Wherein, it is fixed on the rotor assembly 61 by being provided with flat key 10 and round nut 11 on the line shaft 8, institute State stator module 62 to be in stator seat 63, and be arranged on the excircle side of the rotor assembly 61.
The stator seat 63 is fixed on the conjuncted seat 3.
In a specific embodiment of the present utility model, the magnetic conduction inner ring 612 is made up of permanent magnet material, described Stator winding 622 is made up of conductive metallic material, and the stator core 621 is made up of silicon steel sheet material.
In order to facilitate above-mentioned technical proposal of the present utility model is understood, below by way of new to this practicality in specifically used mode The above-mentioned technical proposal of type is described in detail.
When specifically used, the centrifugal pump that is directly driven according to a kind of no frame permagnetic synchronous motor described in the utility model, After stator winding 622 wherein without frame permagnetic synchronous motor 6 is powered, electromagnetism is produced between rotor assembly 61 and stator module 62 Power, the rotor body 611 and line shaft 8 for driving no frame permagnetic synchronous motor 6 rotate, and line shaft 8 passes through the band of impeller nut 14 Movable vane wheel 13 rotates together, and the top encoder 12 of line shaft 8 feeds back to servo with signal caused by the synchronous rotary of rotor body 611 Control system, the rotating speed of no frame permagnetic synchronous motor 6 can be accurately controlled, so as to realize the flow accuracy controlling of centrifugal pump, reached To the accurate, efficient of centrifugal pump, Energy Saving Control.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in Protection domain within.

Claims (5)

1. the centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives, including the pump housing(1), it is characterised in that:
The pump housing(1)Inner chamber is formed with blade wheel chamber, the pump housing(1)Water inlet is provided with air bleeding valve(2), the pump housing(1) Top is installed with conjuncted seat(3);
The conjuncted seat(3)Inner chamber forms circulation hydroecium and bearing chamber, the conjuncted seat(3)Excircle on be provided with cooling water Pipe(4), the conjuncted seat(3)Top is provided with no frame permagnetic synchronous motor(6), the no frame permagnetic synchronous motor(6) Top is provided with dust cover(7);
The pump housing(1)With the conjuncted seat(3)Middle part line shaft is installed(8), the pump housing(1)With the conjuncted seat (3)Between be provided with pump cover(5), the line shaft(8)On by being provided with bearing(9)It is fixed on the conjuncted seat(3)On;
The line shaft(8)Top is provided with encoder(12);
Impeller is provided with the blade wheel chamber(13), the impeller(13)By being provided with impeller nut(14)It is fixed on described dynamic Power axle(8)On;
Mechanical seal one is provided between the blade wheel chamber, circulation hydroecium and bearing chamber(15)With mechanical seal two(16).
2. the centrifugal pump that no frame permagnetic synchronous motor according to claim 1 directly drives, it is characterised in that the no frame Permagnetic synchronous motor(6)Including:
Rotor assembly(61), the rotor assembly(61)Including rotor body(611)And it is arranged on the rotor body(611) Magnetic conduction inner ring on excircle(612);
Stator module(62), the stator module(62)Including stator core(621)And it is arranged in the stator core Stator winding(622);
Stator seat(63).
3. the centrifugal pump that no frame permagnetic synchronous motor according to claim 2 directly drives, it is characterised in that the rotor set Part(61)On by being provided with flat key(10)And round nut(11)It is fixed on the line shaft(8)On, the stator module(62) In stator seat(63)It is interior, and it is arranged at the rotor assembly(61)Excircle side on.
4. the centrifugal pump that no frame permagnetic synchronous motor according to claim 3 directly drives, it is characterised in that the stator seat (63)It is fixed on the conjuncted seat(3)On.
5. according to the centrifugal pump directly driven without frame permagnetic synchronous motor described in claim 2-4 any one, it is characterised in that The magnetic conduction inner ring(612)It is made up of permanent magnet material, the stator winding(622)It is made up of conductive metallic material, institute State stator core(621)It is made up of silicon steel sheet material.
CN201720466772.3U 2017-04-28 2017-04-28 The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives Active CN206972555U (en)

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CN201720466772.3U CN206972555U (en) 2017-04-28 2017-04-28 The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives

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Application Number Priority Date Filing Date Title
CN201720466772.3U CN206972555U (en) 2017-04-28 2017-04-28 The centrifugal pump that a kind of no frame permagnetic synchronous motor directly drives

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107152405A (en) * 2017-04-28 2017-09-12 湖北富升智能装备股份有限公司 A kind of centrifugal pump directly driven without frame permagnetic synchronous motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107152405A (en) * 2017-04-28 2017-09-12 湖北富升智能装备股份有限公司 A kind of centrifugal pump directly driven without frame permagnetic synchronous motor

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20181219

Address after: 430000 Modern International Design City, Guannan Science and Technology Industrial Park, Donghu New Technology Development Zone, Wuhan City, Hubei Province, Phase I, Unit 31, Level 9

Patentee after: Hubei Fusheng Technology Co., Ltd.

Address before: 436034 No. 1 Sanjiang Avenue, Dianzhen Town, Huarong District, Ezhou City, Hubei Province

Patentee before: Hubei Fu Sheng intelligent equipment Limited by Share Ltd

TR01 Transfer of patent right