CN206967925U - Embedded short spiral shell rib asymmetric multi-screw extruder in the same direction - Google Patents
Embedded short spiral shell rib asymmetric multi-screw extruder in the same direction Download PDFInfo
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Abstract
本实用新型公开一种嵌入式矮螺棱同向非对称多螺杆挤出机,挤出机中螺杆机构包括相互啮合的第一螺杆和第二螺杆,第一螺杆为单头螺纹结构,第二螺杆为四头螺纹结构;第一螺杆中相邻两个主螺棱之间形成的螺槽流道内带有作为副螺棱的嵌入式矮螺棱,副螺棱的高度小于或等于主螺棱的高度。其加工方法是利用螺杆机构的轴向正位移输送力和第一螺杆与第二螺杆之间摩擦力共同作用下实现物料输送,利用嵌入式矮螺棱引入了“8”字形同宿轨道流动扰动来触发螺槽流道内的全程混沌混合、第一螺杆和第二螺杆组成的流道形成一分二的拓扑混沌作用、螺杆机构流道所产生的周期性压缩扩张作用和两根螺杆的差速旋转作用,使物料得到充分混合、熔融和混炼塑化。
The utility model discloses an embedded low helix co-directional asymmetric multi-screw extruder. The screw mechanism in the extruder includes a first screw and a second screw that engage with each other. The first screw is a single-head thread structure, and the second The screw has a four-start thread structure; the channel of the groove formed between two adjacent main flights in the first screw has an embedded short flight as a secondary flight, and the height of the secondary flight is less than or equal to the main flight the height of. The processing method is to use the axial positive displacement conveying force of the screw mechanism and the friction force between the first screw and the second screw to realize the material transportation, and use the embedded short screw edge to introduce the "8" shape homoclinic orbital flow disturbance to Trigger the whole process of chaotic mixing in the flow channel of the screw channel, the flow channel composed of the first screw and the second screw forms a topological chaotic effect, the periodic compression and expansion of the flow channel of the screw mechanism and the differential rotation of the two screws function, so that the material is fully mixed, melted and kneaded and plasticized.
Description
技术领域technical field
本实用新型涉及多螺杆挤出机技术领域,特别涉及一种嵌入式矮螺棱同向非对称多螺杆挤出机。The utility model relates to the technical field of multi-screw extruders, in particular to an embedded low helix co-directional asymmetric multi-screw extruder.
背景技术Background technique
具有自洁功能的同向双螺杆挤出机是目前广泛应用的混合加工装备。这类设备主要包括机筒和两根平行安装于机筒内腔的双螺杆。为了产生高剪切,多采用多头螺纹结构,这导致了物料流动的拓扑路线不同,当被加工的物料从进料口进入机筒的内腔后,物料会进入不同的拓扑流道,比如双头螺纹会将机筒内流道分割为三个不连通的流道,物料向前输送过程中彼此不会相互混合,进料组分的不均匀可能会导致进入不同流道物料组分不均匀,这种不均匀不会在物料前行过程中通过彼此混合而得到提高,这往往导致产品质量不稳定。只有在安装了捏合块的区域才能彼此混合,但捏合块会带来高剪切、积料、存在死角及自洁性下降等诸多问题。另一方面,由于几何啮合关系决定,采用多头螺纹还会导致螺槽变浅,产量下降。传统的同向双螺杆挤出机,只在啮合区提供扰动作用来提升混合质量,在远离啮合区缺乏混沌混合触发机制,而且,物料在左右螺槽容积一致,无法引入拉伸力场作用机理,螺槽容积主体部分缺乏有效提升混合的结构会导致分布混合效果不能进一步提高,缺乏拉伸力场效应导致分散混合不理想。另外,双螺杆挤出机加工过程大部分为非充满状态,几乎没有变化的流道导致物料的塑化混炼大打折扣,为提高混合效果和提高产量,工程实践中常常采用高转速实现高剪切,大长径比螺杆延长加工历程,但该方式带来了高能耗、低效率和物料降解等诸多问题。近年来,出现了差速双螺杆挤出技术,虽然成功引入了混沌混合和拉伸力场作用,但仍然缺乏流道分割的拓扑混沌效应,双螺杆挤出过程的熔融共混及排气等功能仍然存在极大的提升空间。The co-rotating twin-screw extruder with self-cleaning function is a widely used mixing processing equipment at present. This type of equipment mainly includes a barrel and two twin-screws installed in parallel in the inner cavity of the barrel. In order to generate high shear, the multi-thread structure is often used, which leads to different topological routes of material flow. When the processed material enters the inner cavity of the barrel from the feed port, the material will enter different topological flow channels, such as double The head thread will divide the flow channel in the barrel into three disconnected flow channels. The materials will not mix with each other during the forward conveying process. The unevenness of the feed composition may lead to uneven composition of the materials entering different flow channels. , this unevenness will not be improved by mixing with each other during the forward process of materials, which often leads to unstable product quality. Only in the area where the kneading block is installed can it be mixed with each other, but the kneading block will cause many problems such as high shear, material accumulation, dead space and reduced self-cleaning. On the other hand, due to the geometric meshing relationship, the use of multi-start threads will also lead to shallower grooves and lower production. The traditional co-rotating twin-screw extruder only provides disturbance in the meshing area to improve the mixing quality, and lacks a chaotic mixing trigger mechanism away from the meshing area. Moreover, the volume of the material in the left and right screw grooves is the same, and the mechanism of the tensile force field cannot be introduced. , the main part of the screw channel volume lacks an effective structure for promoting mixing, which will lead to the inability to further improve the distribution mixing effect, and the lack of tensile force field effect will lead to unsatisfactory dispersion mixing. In addition, most of the processing process of the twin-screw extruder is in a non-full state, and the almost unchanged flow path leads to a great reduction in the plasticization and mixing of materials. In order to improve the mixing effect and increase the output, high speed is often used to achieve high shear in engineering practice. Cutting, the large length-to-diameter ratio screw prolongs the processing process, but this method brings many problems such as high energy consumption, low efficiency and material degradation. In recent years, differential twin-screw extrusion technology has emerged. Although chaotic mixing and tensile force field effects have been successfully introduced, it still lacks the topological chaos effect of runner segmentation, melt blending and exhaust during twin-screw extrusion. There is still a lot of room for improvement in functionality.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种嵌入式矮螺棱同向非对称多螺杆挤出机,该结构的挤出机可实现将混沌混合、拓扑混沌和拉伸力场作用相结合,进而提高加工效率。The purpose of the utility model is to overcome the deficiencies of the prior art, and provide an embedded low screw flight co-directional asymmetric multi-screw extruder. The extruder with this structure can realize the mixing of chaos, topological chaos and tensile force field. The combination of functions can improve the processing efficiency.
本实用新型的技术方案为:一种嵌入式矮螺棱同向非对称多螺杆挤出机,包括机筒和螺杆机构,螺杆机构安装于机筒的内腔中,螺杆机构包括相互啮合的第一螺杆和第二螺杆,第一螺杆为单头螺纹结构,第二螺杆为四头螺纹结构;第一螺杆中相邻两个主螺棱之间形成的螺槽流道内带有作为副螺棱的嵌入式矮螺棱,副螺棱的高度小于或等于主螺棱的高度。其中,采用单头螺纹螺杆与四头螺纹螺杆相配合,两者之间形成非对称差速结构,为螺杆机构内同时存在四种强化混合机理(即(1)引入“8”字形同宿轨道流动扰动来触发螺槽全程混沌混合,(2)螺杆机构内的流道形成了切割一分二的拓扑混沌作用,(3)两根螺杆间及第二螺杆之间实现周期性压缩扩张、再压缩、再扩张的作用,(4)两根螺杆差速旋转强化作用)提供了结构基础。The technical scheme of the utility model is: an embedded low-screw co-directional asymmetric multi-screw extruder, including a barrel and a screw mechanism, the screw mechanism is installed in the inner cavity of the barrel, and the screw mechanism includes a first intermeshed A screw and a second screw, the first screw has a single-start thread structure, and the second screw has a four-start thread structure; in the first screw, there is a screw channel formed between two adjacent main screw flights as a secondary flight The embedded short flight, the height of the secondary flight is less than or equal to the height of the main flight. Among them, a single-threaded screw and a four-threaded screw are used to cooperate, and an asymmetric differential structure is formed between the two, which means that there are four enhanced mixing mechanisms in the screw mechanism (i.e. (1) the introduction of "8"-shaped homoclinic orbital flow Disturbance triggers the whole process of chaotic mixing in the screw channel. (2) The flow channel in the screw mechanism forms a topological chaotic effect of cutting in two. (3) Periodic compression, expansion and recompression are realized between the two screws and the second screw. , The effect of re-expansion, (4) the strengthening effect of the differential rotation of the two screws) provides a structural basis.
所述第一螺杆和第二螺杆的外轮廓线均与机筒的内壁相切,螺杆机构与机筒的内腔之间形成流道;The outer contours of the first screw and the second screw are tangent to the inner wall of the barrel, and a flow channel is formed between the screw mechanism and the inner cavity of the barrel;
第一螺杆和第二螺杆同向旋转且时刻保持啮合,第一螺杆与第二螺杆的转速比为2。The first screw and the second screw rotate in the same direction and keep meshing at all times, and the rotation speed ratio of the first screw and the second screw is 2.
所述第一螺杆的径向截面和第二螺杆的径向截面均由多段曲率半径不等的圆弧和非圆曲线弧相间连接构成,构成第二螺杆的圆弧及非圆曲线弧总数量是构成第一螺杆的圆弧及非圆曲线弧总数量的两倍。The radial cross-section of the first screw and the radial cross-section of the second screw are all composed of a plurality of circular arcs and non-circular arcs with different radii of curvature connected alternately, forming the total number of circular arcs and non-circular arcs of the second screw. Twice the total number of arcs and non-circular arcs that make up the first screw.
结合两根螺杆的差速及啮合原理等因素,作为一种优选方案,所述第一螺杆的径向截面由四段圆弧和四段非圆曲线弧交替连接构成,第二螺杆的径向截面由八段圆弧和八段非圆曲线弧交替连接构成。Combining factors such as the differential speed and meshing principle of the two screws, as a preferred solution, the radial section of the first screw is composed of four sections of circular arcs and four sections of non-circular arcs alternately connected, and the radial section of the second screw The cross-section is composed of eight circular arcs and eight non-circular curved arcs connected alternately.
螺杆机构中,各螺杆上的螺棱结构可采用以下几种结构方式:In the screw mechanism, the screw flight structure on each screw can adopt the following structural methods:
(1)所述第一螺杆的主螺棱、副螺棱和第二螺杆的螺棱均为边沿光滑的螺棱结构。该结构可提供具有正位移输送能力超大产量的完全自洁的混合。(1) The main flight, the secondary flight of the first screw and the flight of the second screw are all flight structures with smooth edges. This construction provides a fully self-cleaning mix with positive displacement delivery capability for extra capacity.
(2)所述第一螺杆的主螺棱和第二螺杆的螺棱均为边沿带有凹口的间断式螺棱结构;第一螺杆的副螺棱为边沿光滑的螺棱结构。该结构除了可提供具有正位移输送能力超大产量的自洁混合之外,还引入更为复杂的切割分流原理,提供更强大的分布混合能力,但自洁能力相比第一种方式会有所下降。(2) The main flight of the first screw and the flight of the second screw are intermittent flight structures with notches on the edges; the secondary flight of the first screw is a flight structure with smooth edges. In addition to providing self-cleaning mixing with positive displacement conveying capacity and super large output, this structure also introduces a more complex cutting and splitting principle to provide more powerful distribution and mixing capabilities, but the self-cleaning ability will be somewhat lower than that of the first method. decline.
(3)所述第一螺杆由多个结构相同的第一捏合块交错连接组成,第二螺杆由多个结构相同的第二捏合块交错连接组成。该结构除了可提供具有正位移输送能力超大产量的完全自洁的混合之外,还引入更强的拉伸力场效应,提供更强大的分散混合能力。(3) The first screw is composed of a plurality of first kneading blocks with the same structure interleaved, and the second screw is composed of a plurality of second kneading blocks with the same structure interlaced. In addition to providing fully self-cleaning mixing with positive displacement delivery capacity and super large output, this structure also introduces stronger tensile force field effect to provide more powerful dispersion mixing ability.
作为进一步的优选方案,所述螺杆机构还包括第三螺杆,第一螺杆、第二螺杆和第三螺杆形成一字型的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。As a further preferred solution, the screw mechanism further includes a third screw, the first screw, the second screw and the third screw form an inline three-screw arrangement, and the structure of the third screw is the same as that of the first screw.
上述嵌入式矮螺棱同向非对称多螺杆挤出机的加工方法为:物料进入机筒的内腔后,在螺杆机构的轴向正位移输送力和第一螺杆与第二螺杆之间的摩擦力共同作用下实现物料输送,同时,利用第一螺杆上的嵌入式矮螺棱引入了“8”字形同宿轨道流动扰动来触发螺槽流道内的全程混沌混合,利用第一螺杆和第二螺杆组成的流道形成一分二的拓扑混沌作用,再加上螺杆机构形成的流道所产生的周期性压缩扩张作用和螺杆机构中两根螺杆的差速旋转作用,使物料得到充分混合、熔融和混炼塑化。The processing method of the above-mentioned embedded short flight co-directional asymmetric multi-screw extruder is as follows: after the material enters the inner cavity of the barrel, the axial positive displacement conveying force of the screw mechanism and the distance between the first screw and the second screw Material transportation is realized under the joint action of friction. At the same time, the embedded short flight on the first screw is used to introduce the "8"-shaped homoclinic orbital flow disturbance to trigger the whole process of chaotic mixing in the channel of the screw channel. Using the first screw and the second The flow channel composed of the screw forms a topological chaotic effect of dividing into two, coupled with the periodic compression and expansion of the flow channel formed by the screw mechanism and the differential rotation of the two screws in the screw mechanism, the materials are fully mixed and Melting and kneading plasticizing.
所述机筒设有输送段、熔融段、排气段和混炼挤出段,输送段、熔融段、排气段和混炼挤出段沿物料的输送方向依次排列;输送段上设有与机筒内腔连通的进料口,排气段上设有与机筒内腔连通的排气口,混炼挤出段的末端设有出料口;The barrel is provided with a conveying section, a melting section, an exhaust section and a mixing and extruding section, and the conveying section, melting section, exhausting section and mixing and extruding section are arranged in sequence along the conveying direction of the material; A feed port connected to the inner cavity of the barrel, an exhaust port connected to the inner cavity of the barrel is provided on the exhaust section, and a discharge port is provided at the end of the mixing extrusion section;
物料在机筒中的加工过程具体如下:The processing process of materials in the barrel is as follows:
(1)物料从进料口进入输送段的流道后,第一螺杆和第二螺杆分别沿各自螺杆轴线同向等速转动;在第一螺杆和第二螺杆的轴向正位移输送力以及第一螺杆和第二螺杆之间的摩擦力共同作用下实现进料输送,同时,通过第一螺杆上的嵌入式矮螺棱的轴向混合作用及两根螺杆啮合组成的切割分离流道实现两根螺杆间物料组分的混合,并迫使物料向熔融段的流道方向移动;(1) After the material enters the flow channel of the conveying section from the feed port, the first screw and the second screw rotate at the same speed along their respective screw axes in the same direction; The friction force between the first screw and the second screw realizes the feeding and conveying. At the same time, it is realized by the axial mixing effect of the embedded short flight on the first screw and the cutting and separating channel formed by the meshing of the two screws. The material components are mixed between the two screws, and the material is forced to move to the flow channel of the melting section;
(2)当物料移动至熔融段的流道处时,由于第一螺杆上嵌入式矮螺棱对物料的翻动作用及两根螺杆啮合组成的流道一分二切割分离产生的界面更新作用而强化了传热过程,而第二螺杆的流道截面扩展和压缩作用对物料进行压缩和挤压做功,实现物料预熔融,且第一螺杆和第二螺杆高速旋转产生摩擦热,同时在机筒的外加热共同作用使得物料进一步发生融化,加速了熔体的物料与固体的物料的分离;同时,第一螺杆上的嵌入式矮螺棱将导致“8”字形同宿轨道流动扰动,以及两根螺杆的拓扑流道切割二分作用共同在螺槽全程触发混沌混合,将进一步加速固体物料的熔融进程,使得物料成为熔体;(2) When the material moves to the flow channel of the melting section, due to the turning action of the embedded short flight on the first screw to the material and the interface renewal effect caused by the two-separated flow channel formed by the meshing of the two screws. The heat transfer process is strengthened, and the expansion and compression of the runner section of the second screw compress and extrude the material to achieve pre-melting of the material, and the high-speed rotation of the first screw and the second screw generates frictional heat, and at the same time in the barrel The combined effect of external heating makes the material further melt, and accelerates the separation of the melted material and the solid material; at the same time, the embedded short flight on the first screw will cause the flow disturbance of the "8"-shaped homoclinic orbit, and the two The topological channel cutting dichotomy of the screw together triggers chaotic mixing throughout the screw channel, which will further accelerate the melting process of solid materials, making the materials a melt;
(3)成为熔体的物料从熔融段的流道进入排气段的流道后,第一螺杆为单头螺纹流道并分别和第二螺杆中四个彼此分离的流道相通,扩大了物料的排气表面积,而且在第一螺杆内嵌入式矮螺棱的翻动作用和第二螺杆流道的压缩和切割分离作用加速了气体从排气口排出,同时熔融的物料受第一螺杆和第二螺杆的作用进一步向混炼挤出段的流道方向运动;(3) After the material that becomes the melt enters the flow channel of the exhaust section from the flow channel of the melting section, the first screw is a single-head screw flow channel and communicates with four separate flow channels in the second screw respectively, expanding the The exhaust surface area of the material, and the turning action of the embedded short flight in the first screw and the compression and cutting separation of the second screw flow channel accelerate the discharge of the gas from the exhaust port, and the molten material is affected by the first screw and The action of the second screw further moves towards the flow channel direction of the mixing extrusion section;
(4)成为熔体的物料进入混炼挤出段的流道后,熔融的物料受到两根螺杆组成流道所导致的切割一分二拓扑混沌作用,以及第一螺杆上嵌入式矮螺棱将导致“8”字形同宿轨道流动扰动作用,而在螺槽全程触发混沌混合,再加上两根螺杆形成的流道所产生的周期性压缩扩张作用和两根螺杆的差速旋转作用,从而对熔体的物料进行混炼塑化,且使熔体的物料稳定从出料口挤出;同时,第一螺杆和第二螺杆之间的相互擦拭作用实现了自洁作用。(4) After the melted material enters the flow channel of the mixing extrusion section, the molten material is subjected to the cutting one-point-two topological chaos effect caused by the two screws forming the flow channel, and the embedded short helicoid on the first screw It will lead to the "8"-shaped homoclinic orbital flow disturbance, and trigger chaotic mixing in the whole screw groove, coupled with the periodic compression and expansion of the flow channel formed by the two screws and the differential rotation of the two screws, so that The melt material is mixed and plasticized, and the melt material is stably extruded from the discharge port; at the same time, the mutual wiping action between the first screw and the second screw realizes the self-cleaning effect.
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型的第一螺杆为带有嵌入式矮螺棱的单头螺纹螺杆,第二螺杆为四头螺纹结构,两根螺杆差速啮合旋转,可以有效解决原料成分波动所带来的产品质量不稳定问题,兼顾了单头螺纹深螺槽的强大输送效率,提高了固体输送效率,可以更大程度的增加挤出产量,适用于大产量加工。1. The first screw of the utility model is a single-threaded screw with an embedded short flight, the second screw is a four-thread structure, and the two screws rotate at a differential speed, which can effectively solve the problem caused by the fluctuation of the raw material composition. The problem of unstable product quality, taking into account the strong conveying efficiency of the single-thread deep groove, improves the solid conveying efficiency, can increase the extrusion output to a greater extent, and is suitable for large-volume processing.
2、本实用新型采用了四种强化混合机理:(1)嵌入式矮螺棱引入了“8”字形同宿轨道流动扰动来触发螺槽全程混沌混合;(2)两根螺杆组成的流道形成了切割一分二的拓扑混沌作用,提高了轴向混合作用;(3)两根螺杆间及第二螺杆可实现周期性压缩扩张、再压缩、再扩张的作用,引入拉伸力场作用机理,有效实现了压缩预热和分散混合;(4)两根螺杆差速旋转强化作用。因此,本实用新型全面强化了混合混炼和传热过程,使完成塑化的热、机械历程大大缩短,能耗低、节能降耗效果显著。2. The utility model adopts four kinds of enhanced mixing mechanisms: (1) The embedded short screw edge introduces the "8"-shaped coclinic orbital flow disturbance to trigger the whole chaotic mixing of the screw groove; (2) The flow path formed by two screws The topological chaos effect of cutting into two is eliminated, and the axial mixing effect is improved; (3) The periodical compression expansion, recompression, and reexpansion can be realized between the two screws and the second screw, and the mechanism of tensile force field is introduced , effectively realize the compression preheating and dispersion mixing; (4) The differential rotation of the two screws strengthens. Therefore, the utility model fully strengthens the process of mixing and kneading and heat transfer, greatly shortens the thermal and mechanical process for completing plasticization, has low energy consumption, and has remarkable effects of energy saving and consumption reduction.
3、本实用新型的螺杆机构中,保证了第一螺杆、第二螺杆紧密啮合同向差速旋转,两根螺杆之间相互擦拭作用,实现了加工过程自洁作用。3. In the screw mechanism of the utility model, it is ensured that the first screw and the second screw are tightly meshed and rotate in the same direction at a differential speed, and the mutual wiping effect between the two screws realizes the self-cleaning effect in the processing process.
4、本实用新型通过在第一螺杆中引入嵌入式矮螺棱,尤其适用于非充满挤出过程,可以实现第一螺杆及第二螺杆流道拉伸力场作用,全面强化了混合混炼强度和效果,具有极其优异的分散分布混合效果,可以在不用捏合块的情况下,大幅度提高加工过程自洁功能,使加工过程停留时间分布更窄,提高了加工效率和效果,尤其适用于高产量、纳米材料的加工。4. The utility model introduces an embedded short flight into the first screw, which is especially suitable for the non-full extrusion process, and can realize the tensile force field effect of the first screw and the second screw flow channel, and comprehensively strengthen the mixing and mixing Strength and effect, with extremely excellent dispersion distribution mixing effect, can greatly improve the self-cleaning function of the processing process without using kneading blocks, make the residence time distribution of the processing process narrower, and improve the processing efficiency and effect, especially suitable for High-throughput, nanomaterial processing.
附图说明Description of drawings
图1是实施例1的嵌入式矮螺棱同向非对称多螺杆挤出机的螺杆机构及部分机筒的结构示意图。Fig. 1 is a structural schematic diagram of the screw mechanism and part of the barrel of the embedded short-flight co-rotating asymmetric multi-screw extruder in Example 1.
图2是图1的平面视图。FIG. 2 is a plan view of FIG. 1 .
图3是图2中A-A方向上螺杆机构的截面视图。Fig. 3 is a sectional view of the screw mechanism along the direction A-A in Fig. 2 .
图4是实施例1中,螺杆机构的8字形同宿轨道扰动、二分拓扑混沌及拉伸力场作用实现的原理示意图。Fig. 4 is a schematic diagram of the realization of figure-eight homoclinic orbital disturbance, bipartite topological chaos and tensile force field action of the screw mechanism in embodiment 1.
图5是实施例2的嵌入式矮螺棱同向非对称自洁多螺杆挤出机的螺杆机构的结构示意图。Fig. 5 is a structural schematic diagram of the screw mechanism of the co-rotating asymmetric self-cleaning multi-screw extruder with embedded short flight in Example 2.
图6是实施例3的嵌入式矮螺棱同向非对称自洁多螺杆挤出机的螺杆机构的结构示意图。Fig. 6 is a structural schematic diagram of the screw mechanism of the co-rotating asymmetric self-cleaning multi-screw extruder with embedded short flight in Example 3.
图7是实施例4的嵌入式矮螺棱同向非对称自洁多螺杆挤出机的螺杆机构的结构示意图。Fig. 7 is a structural schematic diagram of the screw mechanism of the co-rotating asymmetrical self-cleaning multi-screw extruder with embedded short flight in embodiment 4.
具体实施方式Detailed ways
下面结合实施例,对本实用新型作进一步的详细说明,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.
实施例1Example 1
本实施例一种嵌入式矮螺棱的同向非对称多螺杆挤出机,其结构如图1-4所示,包括机筒1和螺杆机构,机筒1内设有内腔2,螺杆机构安装于内腔中,螺杆机构包括第一螺杆3和第二螺杆4,第一螺杆和第二螺杆相互啮合,且第一螺杆和第二螺杆的最外侧边沿都与内腔的内壁相切;第一螺杆、第二螺杆与机筒的内腔形成流道;如图3所示,第一螺杆的截面轮廓由4段圆弧和4段非圆曲线弧组成,第二螺杆的截面轮廓由8段圆弧和8段非圆曲线弧构成;且第一螺杆为单头螺纹,第一螺杆的螺槽(即任意相邻两个主螺棱13之间形成的凹槽)内设有小于螺槽深度的嵌入式矮螺棱,这些嵌入式矮螺棱作为副螺棱5,第二螺杆为四头螺纹,当第一螺杆和第二螺杆同向转动时,第一螺杆的转速为第二螺杆转速的2倍,且两根螺杆始终保持彼此啮合接触实现自洁功能。如图1所示,第一螺杆的主螺棱、副螺棱和第二螺杆的螺棱均为边沿光滑的螺棱结构。In this embodiment, a co-directional asymmetric multi-screw extruder with embedded short flight, its structure is shown in Figure 1-4, including a barrel 1 and a screw mechanism, the barrel 1 is provided with an inner chamber 2, and the screw The mechanism is installed in the cavity, the screw mechanism includes a first screw 3 and a second screw 4, the first screw and the second screw are engaged with each other, and the outermost edges of the first screw and the second screw are tangent to the inner wall of the cavity The inner chamber of the first screw rod, the second screw rod and the machine barrel forms a flow path; as shown in Figure 3, the cross-sectional profile of the first screw rod is made up of 4 sections of circular arcs and 4 sections of non-circular curve arcs, and the cross-sectional profile of the second screw rod It is composed of 8 segments of arcs and 8 segments of non-circular curved arcs; and the first screw is a single thread, and the screw groove of the first screw (that is, the groove formed between any two adjacent main screw edges 13) is provided with Embedded short flights less than the depth of the screw groove, these embedded short flights are used as secondary flights 5, the second screw is a four-start thread, when the first screw and the second screw rotate in the same direction, the speed of the first screw is The rotation speed of the second screw is twice that of the second screw, and the two screws always keep in contact with each other to realize the self-cleaning function. As shown in FIG. 1 , the main flight, the secondary flight of the first screw and the flight of the second screw are all flight structures with smooth edges.
机筒的内腔由两个连通的圆柱槽构成,且内腔的截面形状呈卧倒的“8”字。The inner cavity of the barrel is composed of two connected cylindrical grooves, and the cross-sectional shape of the inner cavity is a lying "8".
如图3所示,第一螺杆3旋转中心O1和第二螺杆4旋转中心O2之间的距离为C,且第一螺杆和第二螺杆的最大外径均为D,最小内径均为d,那么螺杆内径d为:As shown in Figure 3, the distance between the rotation center O1 of the first screw 3 and the rotation center O2 of the second screw 4 is C, and the maximum outer diameters of the first screw and the second screw are both D, and the minimum inner diameters are both d, then the screw inner diameter d is:
d=2C-D。d=2C-D.
第一螺杆的截面轮廓由4段圆弧和4段非圆曲线弧组成,第二螺杆的截面轮廓由8段圆弧和8段非圆曲线弧组成。The cross-sectional profile of the first screw rod is composed of 4 segments of circular arcs and 4 segments of non-circular curve arcs, and the cross-sectional profile of the second screw rod is composed of 8 segments of circular arcs and 8 segments of non-circular curve arcs.
其中,组成第一螺杆截面的4段圆弧分别是M1M2、M3M4、M5M6和M7M8,4段非圆曲线弧分别是M2M3、M4M5、M6M7和M8M1。第一螺杆的横截面关于O1O2轴对称。圆弧M5M6与内腔相切,对应的半径为D/2,其对应圆心角为α,且关于O1O2轴对称。同时,圆弧M1M2、M3M4和M7M8对应的圆心角也均为α。圆弧M1M2的半径为Rm,且d/2≤Rm≤D/2;而圆弧M3M4和M7M8对应的半径为螺杆内径d/2。Among them, the four circular arcs that make up the cross section of the first screw are M 1 M 2 , M 3 M 4 , M 5 M 6 and M 7 M 8 , and the four non-circular arcs are M 2 M 3 , M 4 M 5 , M 6 M 7 and M 8 M 1 . The cross-section of the first screw is symmetrical about the O 1 O 2 axis. The arc M 5 M 6 is tangent to the inner cavity, the corresponding radius is D/2, the corresponding central angle is α, and it is symmetrical about the O 1 O 2 axis. At the same time, the central angles corresponding to the arcs M 1 M 2 , M 3 M 4 and M 7 M 8 are also α. The radius of the arc M 1 M 2 is R m , and d/2≤R m ≤D/2; and the radius corresponding to the arcs M 3 M 4 and M 7 M 8 is the inner diameter of the screw d/2.
具体来讲,非圆曲线弧M2M3和M8M1对应的圆心角均为βm,且Specifically, the central angles corresponding to the non-circular arcs M 2 M 3 and M 8 M 1 are both β m , and
取O1M8为极轴,对于非圆曲线弧M8M1,给定:Taking O 1 M 8 as the polar axis, for the non-circular arc M 8 M 1 , given:
非圆曲线弧M8M1对应的极角为:The polar angle corresponding to the non-circular arc M 8 M 1 is:
非圆曲线弧M8M1对应的极径为:The polar diameter corresponding to the non-circular arc M 8 M 1 is:
另外,M4M5和M6M7的圆心角为β,且取O1M4为极轴,给定:In addition, the central angle of M 4 M 5 and M 6 M 7 is β, and Taking O 1 M 4 as the polar axis, given:
非圆曲线弧M4M5对应的极角为:The polar angle corresponding to the non-circular arc M 4 M 5 is:
非圆曲线弧M8M1对应的极径为:The polar diameter corresponding to the non-circular arc M 8 M 1 is:
如图3所示,第二螺杆的截面轮廓关于O1O2轴及经过O2且与O1O2轴垂直的直线对称,其由8段圆弧和8段非圆曲线弧组成。As shown in Figure 3, the cross-sectional profile of the second screw is symmetrical about the O 1 O 2 axis and the straight line passing through O 2 and perpendicular to the O 1 O 2 axis, which consists of 8 arcs and 8 non-circular arcs.
其中,8段圆弧分别为N1N2、N3N4、N5N6、N7N8、N9N10、N11N12、N13N14和N15N16,这8段圆弧对应的圆心角均为α/2,且圆弧N3N4、N7N8、N11N12和N15N16均与机筒内壁相切,其半径均为D/2,而圆弧N5N6和N13N14的半径均为d/2,圆弧N1N2和N9N10的半径均为C-Rm(其中,C为第一螺杆旋转中心O1和第二螺杆旋转中心O2之间的距离,Rm为圆弧M1M2的半径);Among them, the 8 arcs are N 1 N 2 , N 3 N 4 , N 5 N 6 , N 7 N 8 , N 9 N 10 , N 11 N 12 , N 13 N 14 and N 15 N 16 , these 8 The central angles corresponding to the segment arcs are all α/2, and the arcs N 3 N 4 , N 7 N 8 , N 11 N 12 and N 15 N 16 are all tangent to the inner wall of the barrel, and their radii are all D/2 , while the radii of arcs N 5 N 6 and N 13 N 14 are both d/2, and the radii of arcs N 1 N 2 and N 9 N 10 are both CR m (wherein, C is the first screw rotation center O 1 and the distance between the second screw rotation center O 2 , R m is the radius of the arc M 1 M 2 );
8段非圆曲线弧分别为N2N3、N4N5、N6N7、N8N9、N10N11、N12N13、N14N15和N16N1,其中,N4N5、N6N7、N12N13和N14N15所对应的圆心角为β/2,对于非圆曲线弧N6N7,取O2N6为极轴,给定:The 8 non-circular arcs are respectively N 2 N 3 , N 4 N 5 , N 6 N 7 , N 8 N 9 , N 10 N 11 , N 12 N 13 , N 14 N 15 and N 16 N 1 , where, The central angles corresponding to N 4 N 5 , N 6 N 7 , N 12 N 13 and N 14 N 15 are β/2. For the non-circular arc N 6 N 7 , take O 2 N 6 as the polar axis, given :
非圆曲线弧N6N7对应的极角为:The polar angle corresponding to the non-circular arc N 6 N 7 is:
非圆曲线弧N6N7对应的极径为:The polar diameter corresponding to the non-circular arc N 6 N 7 is:
另外,N2N3、N8N9、N10N11和N16N1所对应的圆心角为βm/2,对于非圆曲线弧N2N3,取O2N2为极轴,给定:In addition, the central angle corresponding to N 2 N 3 , N 8 N 9 , N 10 N 11 and N 16 N 1 is β m /2, and for non-circular arc N 2 N 3 , take O 2 N 2 as the polar axis ,given:
非圆曲线弧N2N3对应的极角为:The polar angle corresponding to the non-circular arc N 2 N 3 is:
非圆曲线弧N2N3对应的极径为:The polar radius corresponding to the non-circular arc N 2 N 3 is:
同时,D/d=1.1~5.5,第一螺杆和第二螺杆的螺距L均为0.01D~10000D。At the same time, D/d=1.1-5.5, and the pitches L of the first screw and the second screw are both 0.01D-10000D.
第一螺杆为单头螺纹螺杆,其螺槽内设有作为副螺棱5的嵌入式矮螺棱,而第二螺杆则为四头螺纹螺杆。The first screw rod is a single-threaded screw rod, and an embedded short flight as a secondary flight 5 is arranged in the screw groove, while the second screw rod is a four-started screw rod.
如图2所示,机筒1设有输送段6、熔融段7、排气段8和混炼挤出段9;输送段6、熔融段7、排气段8和混炼挤出段9自被加工的物料的移动方向依次排列;输送段的上面设有与内腔连通的进料口10,排气段的上面设有与内腔连通的排气口11;混炼挤出段的末端设有出料口12。As shown in Figure 2, barrel 1 is provided with conveying section 6, melting section 7, exhaust section 8 and mixing extrusion section 9; conveying section 6, melting section 7, exhaust section 8 and mixing extrusion section 9 Arranged sequentially from the moving direction of the processed materials; the top of the conveying section is provided with a feed port 10 connected to the inner cavity, and the upper surface of the exhaust section is provided with an exhaust port 11 connected with the inner cavity; The end is provided with a discharge port 12.
通过上述同向非对称多螺杆挤出机实现的加工方法,包括以下步骤:The processing method realized by the above-mentioned co-rotating asymmetric multi-screw extruder comprises the following steps:
(1)物料从进料口进入输送段的流道后,第一螺杆和第二螺杆分别沿各自的螺杆轴线同向差速转动;在第一螺杆和第二螺杆的轴向正位移输送力以及第一螺杆和第二螺杆之间的摩擦力共同作用下实现进料输送,同时,通过第一螺杆的副螺棱5轴向混合作用及连两根螺杆组成切割分离拓扑作用实现两根螺杆间物料组分的混合,并迫使物料向熔融段的流道方向移动;(1) After the material enters the flow channel of the conveying section from the feed port, the first screw and the second screw rotate in the same direction and at a differential speed along their respective screw axes; And the friction between the first screw and the second screw can realize the feeding and conveying. At the same time, the two screws can be realized through the axial mixing effect of the secondary flight 5 of the first screw and the cutting and separation topology of the two screws. Mixing of the material components between them, and forcing the material to move towards the flow channel of the melting section;
(2)当物料移动至熔融段的流道处时,由于第一螺杆的副螺棱对物料的翻动作用强化了传热过程,而第二螺杆流道截面扩展和压缩作用(如图4中c处的阴影部分所示)而对物料进行压缩和挤压做功,实现物料预熔融,且第一螺杆和第二螺杆高速旋转产生摩擦热,加上机筒的外加热共同作用使得物料进一步发生融化;由于第一螺杆和第二螺杆组成的流道存在一分二的拓扑流道特性(如图4中b处的实线及虚线所示),加上流道的截面形状扩张、压缩、再扩张作用,加速了熔体的物料与固体的物料的分离,同时,第一螺杆上的副螺棱5将导致“8”字同宿轨道扰动而在螺槽全程触发混沌混合(如图4中a处的横置“8”字形区域所示),将进一步加速固体的物料的熔融进程,使得物料成为熔体;(2) When the material moves to the flow channel of the melting section, the heat transfer process is enhanced due to the turning action of the secondary flight of the first screw on the material, while the expansion and compression of the flow channel section of the second screw (as shown in Figure 4 (shown in the shaded part at c) to compress and extrude the material to achieve pre-melting of the material, and the high-speed rotation of the first screw and the second screw generates frictional heat, and the external heating of the barrel makes the material further generated Melting; because the flow channel formed by the first screw and the second screw has a bifurcated topological flow channel characteristic (as shown by the solid line and the dashed line at b in Figure 4), and the cross-sectional shape of the flow channel expands, compresses, and then The expansion effect accelerates the separation of the material of the melt and the material of the solid, and at the same time, the secondary flight 5 on the first screw will cause the disturbance of the "8" homoclinic orbit and trigger chaotic mixing in the whole process of the screw groove (a in Fig. 4 As shown in the horizontal "8"-shaped area at the position), the melting process of the solid material will be further accelerated, so that the material becomes a melt;
(3)熔体的物料从熔融段的流道进入排气段的流道后,第一螺杆为单头螺纹流道并分别和第二螺杆四个彼此分离的流道相通,扩大了物料排气表面积,而且第一螺杆内的副螺棱的翻动作用和第二螺杆流道的压缩和扩展作用加速了气体从排气口排出,同时熔融的物料受第一螺杆和第二螺杆的作用进一步向混炼挤出段的流道方向运动;(3) After the material of the melt enters the flow channel of the exhaust section from the flow channel of the melting section, the first screw is a single-head screw flow channel and communicates with the four separate flow channels of the second screw respectively, which expands the material discharge. The surface area of the gas, and the turning action of the secondary flight in the first screw and the compression and expansion of the second screw flow channel accelerate the discharge of the gas from the exhaust port, and the molten material is further affected by the action of the first screw and the second screw. Move towards the direction of the flow path of the mixing extrusion section;
(4)熔融的物料进入混炼挤出段的流道后,参见图4,熔融的流体受到两根螺杆组成流道导致的一分二拓扑混沌作用(如图4中b处的实线及虚线所示),第一螺杆的副螺棱将导致“8”字形同宿轨道扰动而在螺槽全程触发混沌混合(如图4中a处的横置“8”字形区域所示),及第一螺杆和第二螺杆组成流道的周期性压缩扩张产生的拉伸场作用(如图4中c处的阴影部分所示),两根螺杆的差速作用等四种强化混合机理的作用,从而对熔体的物料进行混炼塑化,且使熔体的物料稳定从出料口挤出;同时,第一螺杆、第二螺杆之间的相互擦拭作用实现了自洁作用。(4) After the molten material enters the flow path of the mixing extrusion section, see Fig. 4, the molten fluid is subject to the one-point-two topological chaos effect caused by the flow path composed of two screws (as shown in Fig. 4, the solid line at b and As shown by the dotted line), the secondary flight of the first screw will cause the disturbance of the "8"-shaped homoclinic orbit and trigger chaotic mixing in the whole screw groove (as shown in the horizontal "8"-shaped area at a in Figure 4), and the second The effect of the tensile field generated by the periodic compression and expansion of the flow channel composed of the first screw and the second screw (as shown in the shaded part of c in Figure 4), and the effect of four enhanced mixing mechanisms such as the differential speed of the two screws, In this way, the melt material is kneaded and plasticized, and the melt material is stably extruded from the discharge port; at the same time, the mutual wiping action between the first screw and the second screw realizes the self-cleaning effect.
实施例2Example 2
本实施例一种嵌入式矮螺棱的同向非对称多螺杆挤出机,与实施例1相比较,其不同之处在于:如图5所示,第一螺杆的主螺棱和第二螺杆的螺棱均为边沿带有凹口的间断式螺棱结构,该结构具有进一步强化混合的作用;第一螺杆的副螺棱为边沿光滑的螺棱结构。In this embodiment, a co-rotating asymmetrical multi-screw extruder with an embedded short flight, compared with Embodiment 1, the difference is that: as shown in Figure 5, the main flight of the first screw and the second The flight of the screw rod is an intermittent flight structure with notches on the edge, and this structure has the effect of further strengthening the mixing; the secondary flight of the first screw rod is a flight structure with smooth edges.
实施例3Example 3
本实施例一种嵌入式矮螺棱的同向非对称多螺杆挤出机,与实施例1相比较,其不同之处在于:如图6所示,第一螺杆由多个结构相同的第一捏合块交错连接组成,第二螺杆由多个结构相同的第二捏合块交错连接组成,该结构具有进一步强化熔融混炼的效果。This embodiment is a co-rotating asymmetrical multi-screw extruder with embedded short flight. Compared with Embodiment 1, the difference is that: as shown in Figure 6, the first screw is composed of a plurality of first screws with the same structure. One kneading block is formed by interlaced connection, and the second screw rod is composed of a plurality of second kneading blocks with the same structure intertwined, and this structure has the effect of further strengthening melting and kneading.
实施例4Example 4
本实施例一种嵌入式矮螺棱的同向非对称多螺杆挤出机,与实施例1相比较,其不同之处在于:如图7所示,螺杆机构还包括第三螺杆14,第一螺杆、第二螺杆和第三螺杆形成一字型的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。This embodiment is a co-rotating asymmetric multi-screw extruder with embedded short flight, compared with Embodiment 1, the difference is that: as shown in Figure 7, the screw mechanism also includes a third screw 14, the second The first screw, the second screw and the third screw form an in-line three-screw arrangement, and the structure of the third screw is the same as that of the first screw.
如上所述,便可较好地实现本实用新型,上述实施例仅为本实用新型的较佳实施例,并非用来限定本实用新型的实施范围;即凡依本实用新型内容所作的均等变化与修饰,都为本实用新型权利要求所要求保护的范围所涵盖。As mentioned above, the utility model can be better realized, and the above-described embodiment is only a preferred embodiment of the utility model, and is not used to limit the scope of implementation of the utility model; that is, all equal changes made according to the contents of the utility model and modifications are all covered by the scope of protection required by the claims of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106476242A (en) * | 2016-12-09 | 2017-03-08 | 广东轻工职业技术学院 | The asymmetric in the same direction multi-screw extruder of embedded short spiral shell rib and its processing method |
| WO2020220495A1 (en) * | 2019-04-28 | 2020-11-05 | 五邑大学 | Extruder employing multiple screws rotating in same direction at different rotation speeds, and processing method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106476242A (en) * | 2016-12-09 | 2017-03-08 | 广东轻工职业技术学院 | The asymmetric in the same direction multi-screw extruder of embedded short spiral shell rib and its processing method |
| CN106476242B (en) * | 2016-12-09 | 2019-05-07 | 广东轻工职业技术学院 | Embedded short screw flight co-directional asymmetric multi-screw extruder and processing method thereof |
| WO2020220495A1 (en) * | 2019-04-28 | 2020-11-05 | 五邑大学 | Extruder employing multiple screws rotating in same direction at different rotation speeds, and processing method |
| US11648721B2 (en) | 2019-04-28 | 2023-05-16 | Wuyi University | Co-rotating dual speed multi-screw extruder and processing method thereof |
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