CN206967928U - Strongly tensile differential multi-screw extruder in the same direction - Google Patents

Strongly tensile differential multi-screw extruder in the same direction Download PDF

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CN206967928U
CN206967928U CN201720834386.5U CN201720834386U CN206967928U CN 206967928 U CN206967928 U CN 206967928U CN 201720834386 U CN201720834386 U CN 201720834386U CN 206967928 U CN206967928 U CN 206967928U
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mixing
conveying element
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徐百平
喻慧文
王玫瑰
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Guangdong Vocational And Technical University Of Light Industry
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Guangdong Industry Technical College
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Abstract

本实用新型公开一种强拉伸同向差速多螺杆挤出机,挤出机中的螺杆机构包括相互啮合的第一螺杆和第二螺杆,第一螺杆包括依次连接的第一正向输送元件、第一混炼元件和第一反向输送元件,第二螺杆包括依次连接的第二正向输送元件、第二混炼元件和第二反向输送元件,第一螺杆的外径与第二螺杆的外径不相等。其加工方法是物料进入机筒的内腔后,在螺杆机构的轴向正位移输送力和第一螺杆与第二螺杆之间的摩擦力共同作用下,实现物料输送;同时,利用第一螺杆和第二螺杆之间的速度差和直径差产生强拉伸作用,使物料在输送过程中得到充分混合、熔融和混炼塑化。本实用新型利用两根螺杆转速不同、直径不同产生的强拉伸作用,强化了混合混炼和传热过程。

The utility model discloses a multi-screw extruder with strong stretching and differential speed in the same direction. The screw mechanism in the extruder includes a first screw and a second screw that engage with each other, and the first screw includes a first forward conveying that is sequentially connected. element, the first mixing element and the first reverse conveying element, the second screw includes the second forward conveying element, the second mixing element and the second reverse conveying element connected in sequence, the outer diameter of the first screw is the same as that of the second The outer diameters of the two screws are not equal. The processing method is that after the material enters the inner cavity of the machine barrel, the material is conveyed under the joint action of the axial positive displacement conveying force of the screw mechanism and the friction force between the first screw and the second screw; at the same time, the first screw is used to The speed difference and diameter difference between the second screw and the second screw produce a strong stretching effect, so that the material is fully mixed, melted and kneaded and plasticized during the conveying process. The utility model utilizes the strong stretching effect produced by the two screw rods with different rotating speeds and different diameters to strengthen the process of mixing and kneading and heat transfer.

Description

强拉伸同向差速多螺杆挤出机Strong drawing co-rotating differential speed multi-screw extruder

技术领域technical field

本实用新型涉及多螺杆挤出机技术领域,特别涉及一种强拉伸同向差速多螺杆挤出机。The utility model relates to the technical field of multi-screw extruders, in particular to a multi-screw extruder with strong stretching and differential speed in the same direction.

背景技术Background technique

具有自洁功能的同向双螺杆挤出机是目前广泛应用的混合加工装备。这类双螺杆挤出机,只在啮合区提供扰动作用来提升混合质量,在远离啮合区缺乏混沌混合触发机制,而且,物料在左右螺槽容积一致,拉伸力场作用很小,螺槽容积主体部分缺乏有效提升混合的结构,会导致分布混合效果不能进一步提高,缺乏拉伸力场效应导致分散混合不理想。另外,双螺杆挤出机加工过程大部分为非充满状态,几乎没有变化的流道导致物料的塑化混炼大打折扣,为提高混合效果和提高产量,工程实践中常常采用高转速实现高剪切,大长径比螺杆延长加工历程,但该方式带来了高能耗、低效率和物料降解等诸多问题。近年来,出现了差速双螺杆挤出技术,即利用两根螺杆的速度差来强化加工过程的熔融和混合,虽然成功引入了混沌混合和拉伸力场作用,但无法提供更强的拉伸作用来降低临界毛细管数,从而使多相混合的尺度进一步缩小,因此,加工细微尺度及纳米材料时仍然面临极大的挑战。The co-rotating twin-screw extruder with self-cleaning function is a widely used mixing processing equipment at present. This type of twin-screw extruder only provides disturbance in the meshing area to improve the mixing quality, and lacks a chaotic mixing trigger mechanism away from the meshing area. Moreover, the volume of the material in the left and right screw channels is the same, and the effect of the tensile force field is small. The main part of the volume lacks a structure that can effectively improve the mixing, which will lead to the inability to further improve the distribution mixing effect, and the lack of the tensile force field effect will lead to unsatisfactory dispersion mixing. In addition, most of the processing process of the twin-screw extruder is in a non-full state, and the almost unchanged flow path leads to a great reduction in the plasticization and mixing of materials. In order to improve the mixing effect and increase the output, high speed is often used to achieve high shear in engineering practice. Cutting, the large length-to-diameter ratio screw prolongs the processing process, but this method brings many problems such as high energy consumption, low efficiency and material degradation. In recent years, differential twin-screw extrusion technology has emerged, which uses the speed difference between the two screws to strengthen the melting and mixing during processing. Although chaotic mixing and tensile force field effects have been successfully introduced, it cannot provide stronger tensile strength. Therefore, the processing of micro-scale and nano-materials still faces great challenges.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种强拉伸同向差速多螺杆挤出机,该结构的挤出机可产生较强的拉伸力场作用,加速熔融效率,实现优异的分散混合效果,有效减小分散相粒径,进而提高加工效率。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a strong stretching multi-screw extruder with differential speed in the same direction. The extruder with this structure can produce a strong stretching force field effect and accelerate the melting efficiency. Achieve excellent dispersion and mixing effect, effectively reduce the particle size of the dispersed phase, and improve processing efficiency.

本实用新型的技术方案为:一种强拉伸同向差速多螺杆挤出机,包括机筒和螺杆机构,螺杆机构安装于机筒的内腔中,螺杆机构包括相互啮合的第一螺杆和第二螺杆,第一螺杆包括依次连接的第一正向输送元件、第一混炼元件和第一反向输送元件,第二螺杆包括依次连接的第二正向输送元件、第二混炼元件和第二反向输送元件,第一螺杆的外径与第二螺杆的外径不相等。其中,第一螺杆和第二螺杆的外径不同,导致两根螺杆的线速度差和两根螺杆的流道容积差别更大,使得两根螺杆在差速作用下的拉伸作用更强。The technical scheme of the utility model is: a strong stretching co-directional differential multi-screw extruder, including a barrel and a screw mechanism, the screw mechanism is installed in the inner cavity of the barrel, and the screw mechanism includes first screw rods that mesh with each other And the second screw, the first screw includes the first forward conveying element, the first mixing element and the first reverse conveying element connected in sequence, the second screw includes the second forward conveying element, the second mixing element and the second reverse conveying element, the outer diameter of the first screw is not equal to the outer diameter of the second screw. Wherein, the outer diameters of the first screw and the second screw are different, resulting in a greater difference in the linear velocity of the two screws and a greater difference in the flow channel volume of the two screws, which makes the stretching effect of the two screws stronger under the action of the differential speed.

所述第一螺杆中,第一正向输送元件、第一混炼元件和第一反向输送元件均为单头螺纹结构;第二螺杆中,第二正向输送元件、第二混炼元件和第二反向输送元件均为双头螺纹结构。第一螺杆和第二螺杆的外轮廓线均与机筒的内壁相切,螺杆机构与机筒的内腔之间形成流道。In the first screw, the first forward conveying element, the first kneading element and the first reverse conveying element are all single-start screw structures; in the second screw, the second forward conveying element, the second kneading element and the second reverse conveying element are both double-start thread structures. Both the outer contours of the first screw and the second screw are tangent to the inner wall of the barrel, and a flow channel is formed between the screw mechanism and the inner cavity of the barrel.

作为一种优选方案,所述第一螺杆中,第一混炼元件的外周边沿为带有第一凹口的间断式螺棱结构,第一混炼元件的整体外轮廓形状与第一正向输送元件相同;As a preferred solution, in the first screw, the outer peripheral edge of the first kneading element is a discontinuous flight structure with a first notch, and the overall outer contour shape of the first kneading element is consistent with the first positive direction Conveying elements are the same;

第二螺杆中,第二混炼元件的外周边沿为带有第二凹口的间断式螺棱结构,第二混炼元件的整体外轮廓形状与第二正向输送元件相同;In the second screw, the outer peripheral edge of the second mixing element is a discontinuous flight structure with a second notch, and the overall shape of the second mixing element is the same as that of the second forward conveying element;

第一凹口和第二凹口均为半圆柱状的凹槽结构。该结构的混炼元件可提供更强大的分布混合能力,但其自洁能力相对于光滑边沿的螺杆结构会有所下降。Both the first notch and the second notch are semi-cylindrical groove structures. The mixing element of this structure can provide more powerful distributive mixing ability, but its self-cleaning ability will be reduced compared to the screw structure with smooth edges.

作为另一种优选方案,所述第一螺杆中,第一混炼元件为多个第一捏合块连接形成的组合结构;As another preferred solution, in the first screw, the first kneading element is a combined structure formed by connecting multiple first kneading blocks;

第二螺杆中,第二混炼元件为多个第二捏合块连接形成的组合结构。该结构的混炼元件除了可提供具有正位移输送能力超大产量的完全自洁的混合之外,还引入更强的拉伸力场效应,提供更强大的分散混合能力。In the second screw, the second kneading element is a combined structure formed by connecting multiple second kneading blocks. In addition to providing fully self-cleaning mixing with positive displacement conveying capacity and super large output, the mixing element of this structure also introduces a stronger tensile force field effect to provide more powerful dispersion and mixing capabilities.

除此之外,第一混炼元件也可采用与第一正向输送元件结构相同的螺杆结构,第二混炼元件也可采用与第二正向输送元件结构相同的螺杆结构,即第一混炼元件和第二混炼元件的外周边沿均为光滑的螺棱结构,该结构可提供具有正位移输送能力超大产量的完全自洁的混合。In addition, the first mixing element can also adopt the same screw structure as the first forward conveying element, and the second mixing element can also adopt the same screw structure as the second forward conveying element, that is, the first The peripheral edges of both the mixing element and the second mixing element are of smooth helicoidal construction, which provides a fully self-cleaning mix with positive displacement conveying capacity for high throughput.

所述第一螺杆和第二螺杆同向旋转且时刻保持啮合,第一螺杆与第二螺杆之间的转速比为2~7,即第一螺杆转速为第二螺杆转速的2~7倍,或第二螺杆转速为第一螺杆转速的2~7倍。该结构中,第一螺杆与第二螺杆之间的转速比选择2~7为最优方案,理论上,转速比越大,第一螺杆与第二螺杆之间螺槽的深度会越小,其混合效果也会越好,但转速比过大时,螺槽深度接近于零,在几何上无法实现,而当转速比小于2时,其差速效果不明显,对物料的拉伸作用相当弱,起不到强拉伸作用的效果。The first screw and the second screw rotate in the same direction and keep meshing at all times, the speed ratio between the first screw and the second screw is 2 to 7, that is, the speed of the first screw is 2 to 7 times that of the second screw, Or the rotational speed of the second screw is 2-7 times of the rotational speed of the first screw. In this structure, the speed ratio between the first screw and the second screw is 2 to 7 as the optimal solution. Theoretically, the larger the speed ratio is, the smaller the depth of the screw groove between the first screw and the second screw will be. The mixing effect will be better, but when the speed ratio is too large, the depth of the screw groove is close to zero, which cannot be realized geometrically. When the speed ratio is less than 2, the differential speed effect is not obvious, and the stretching effect on the material is considerable. Weak, can not achieve the effect of strong stretching effect.

所述第一螺杆和第二螺杆中,其中一个螺杆为大直径螺杆,另一个螺杆为小直径螺杆,大直径螺杆的外径与内径之间的比值为1.1~1.8,小直径螺杆的外径与内径之间的比值为1.1~4.5。由试验证明,结合第一螺杆和第二螺杆的转速比,该内、外径比值可更好地保证两根螺杆的螺槽深度与对物料的强拉伸作用达到最佳状态,从而最大限度地提高其强拉伸作用。Among the first screw and the second screw, one of the screws is a large-diameter screw, the other is a small-diameter screw, the ratio of the outer diameter to the inner diameter of the large-diameter screw is 1.1 to 1.8, and the outer diameter of the small-diameter screw is The ratio to the inner diameter is 1.1 to 4.5. It has been proved by experiments that combined with the speed ratio of the first screw and the second screw, the ratio of the inner and outer diameters can better ensure that the groove depth of the two screws and the strong tensile effect on the material are in the best state, thereby maximizing To improve its strong tensile effect.

所述第一螺杆的径向截面轮廓由多段曲率半径不相等的圆弧和多段曲率半径不相等的非圆曲线弧相间连接构成,第二螺杆的径向截面轮廓也由多段曲率半径不相等的圆弧和多段曲率半径不相等的非圆曲线弧相间连接构成;构成第二螺杆径向截面轮廓的圆弧及非圆曲线弧总数量是构成第一螺杆径向截面轮廓的圆弧及非圆曲线弧总数量的2~7倍。The radial cross-sectional profile of the first screw is composed of multiple arcs with unequal radii of curvature and multiple non-circular arcs with unequal radii of curvature connected alternately, and the radial cross-sectional profile of the second screw is also composed of multiple segments with unequal radii of curvature Circular arcs and non-circular curved arcs with unequal curvature radii are connected alternately; the total number of circular arcs and non-circular curved arcs that constitute the radial cross-sectional profile of the second screw is equal to the circular arcs and non-circular arcs that constitute the radial cross-sectional profile of the first screw. 2 to 7 times the total number of curved arcs.

所述螺杆机构还包括第三螺杆,第一螺杆、第二螺杆和第三螺杆依次啮合形成“一字型”或“非一字型”的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。The screw mechanism also includes a third screw, the first screw, the second screw and the third screw are engaged in sequence to form a three-screw arrangement of "in-line" or "non-in-line", and the structure of the third screw is the same as that of the first screw. A screw is the same.

所述机筒设有沿物料输送方向依次连接的输送段、熔融段、排气段和混炼挤出段,输送段上设有与机筒内腔连通的进料口,排气段上设有与机筒内腔连通的排气口,混炼挤出段的末端设有出料口;The barrel is provided with a conveying section, a melting section, an exhaust section and a mixing and extruding section which are sequentially connected along the material conveying direction. There is an exhaust port connected to the inner cavity of the barrel, and a discharge port is provided at the end of the mixing extrusion section;

螺杆机构中,第一螺杆包括沿物料输送方向依次连接的第一正向输送元件、第一混炼元件、第一反向输送元件和第一正向输送元件,第二螺杆包括沿物料输送方向依次连接的第二正向输送元件、第二混炼元件、第二反向输送元件和第二正向输送元件;In the screw mechanism, the first screw includes the first forward conveying element, the first mixing element, the first reverse conveying element and the first forward conveying element connected in sequence along the material conveying direction, and the second screw includes the first forward conveying element along the material conveying direction. The second forward conveying element, the second kneading element, the second reverse conveying element and the second forward conveying element connected in sequence;

其中,第一混炼元件和第二混炼元件位于熔融段中部的机筒内,第一反向输送元件和第二反向输送元件位于熔融段后部的机筒内。Wherein, the first mixing element and the second mixing element are located in the barrel in the middle of the melting section, and the first reverse conveying element and the second reverse conveying element are located in the barrel at the rear of the melting section.

本实用新型通过上述强拉伸同向差速多螺杆挤出机实现的加工方法为:物料进入机筒的内腔后,在螺杆机构的轴向正位移输送力和第一螺杆与第二螺杆之间的摩擦力共同作用下,实现物料输送;同时,利用第一螺杆和第二螺杆之间的速度差和直径差产生强拉伸作用,使物料在输送过程中得到充分混合、熔融和混炼塑化;The processing method realized by the utility model through the above-mentioned strong stretching co-directional differential multi-screw extruder is: after the material enters the inner cavity of the machine barrel, the axial positive displacement conveying force of the screw mechanism and the first screw and the second screw Under the joint action of the friction force between the two screws, the material transportation is realized; at the same time, the speed difference and the diameter difference between the first screw and the second screw are used to generate a strong stretching effect, so that the materials are fully mixed, melted and mixed during the transportation process. plasticizing;

其中,在螺杆机构内,第一螺杆与第二螺杆之间产生拉伸作用;第一混炼元件与第一反向输送元件之间产生界面更新作用,第二混炼元件与第二反向输送元件之间也产生界面更新作用,从而强化了传热过程;再加上第一螺杆和第二螺杆高速旋转产生摩擦热;以及机筒的外加热;四者共同作用使得物料进一步发生融化,加速物料中熔体与固体的分离,进一步加速固体的熔融进程,使物料全部形成熔体。Among them, in the screw mechanism, a stretching effect occurs between the first screw and the second screw; an interface renewal effect occurs between the first mixing element and the first reverse conveying element, and the second mixing element and the second reverse conveying element There is also an interface renewal effect between the conveying elements, thereby enhancing the heat transfer process; coupled with the frictional heat generated by the high-speed rotation of the first screw and the second screw; and the external heating of the barrel; the four factors work together to further melt the material, Accelerate the separation of melt and solid in the material, further accelerate the melting process of the solid, so that all the material forms a melt.

上述方法中,物料在机筒中的加工过程具体如下:In the above method, the processing of the material in the barrel is as follows:

(1)物料从进料口进入输送段对应的流道后,第一螺杆和第二螺杆分别沿各自的螺杆轴线进行同向差速转动;在第一螺杆和第二螺杆的轴向正位移输送力,以及第一螺杆和第二螺杆之间的摩擦力的共同作用下实现进料输送,并迫使物料向熔融段对应的流道方向移动;(1) After the material enters the corresponding flow channel of the conveying section from the feed port, the first screw and the second screw rotate in the same direction and at a differential speed along their respective screw axes; when the axial positive displacement of the first screw and the second screw The conveying force and the frictional force between the first screw and the second screw realize the feeding and conveying, and force the material to move to the direction of the flow channel corresponding to the melting section;

(2)当物料移动至熔融段对应的流道处时,由于第一螺杆和第二螺杆产生拉伸作用;同时第一混炼元件与第一反向输送元件之间、第二混炼元件与第二反向输送元件之间分别产生界面更新作用,从而强化了传热过程;再加上第一螺杆和第二螺杆高速旋转产生摩擦热;以及机筒的外加热;四者共同作用使得物料进一步发生融化,加速物料中熔体与固体的分离,进一步加速固体的熔融进程,使物料全部形成熔体;(2) When the material moves to the flow channel corresponding to the melting section, due to the stretching effect of the first screw and the second screw; at the same time, between the first mixing element and the first reverse conveying element, the second mixing element The interface renewal effect is generated respectively with the second reverse conveying element, thereby strengthening the heat transfer process; coupled with the frictional heat generated by the high-speed rotation of the first screw and the second screw; and the external heating of the barrel; the four work together to make The material further melts, accelerates the separation of the melt and the solid in the material, further accelerates the melting process of the solid, and makes the material all form a melt;

(3)成为熔体的物料从熔融段对应的流道进入排气段对应的流道后,第一螺杆和第二螺杆上对应的第一正向输送元件和第二正向输送元件均采用大导程输送元件(即该输送元件的导程L/D大于或等于3),扩大了物料的排气表面积,在强拉伸作用下气体从排气口排出,同时熔融的物料受第一螺杆和第二螺杆的作用进一步向混炼挤出段对应的流道方向运动;(3) After the material that becomes the melt enters the flow channel corresponding to the exhaust section from the flow channel corresponding to the melting section, the first forward conveying element and the second forward conveying element corresponding to the first screw and the second screw adopt The large-lead conveying element (that is, the lead L/D of the conveying element is greater than or equal to 3), expands the exhaust surface area of the material, and the gas is discharged from the exhaust port under the action of strong stretching, and the molten material is first The action of the screw and the second screw further moves to the direction of the flow path corresponding to the mixing extrusion section;

(4)成为熔体的物料进入混炼挤出段的流道后,熔融的物料受到两根螺杆形成的流道(即包括螺杆机构与机筒内腔之间、以及两根螺杆的螺槽之间形成的流道)所产生的周期性压缩扩张作用和两根螺杆的差速旋转所导致强拉伸作用,从而对熔体的物料进行进一步混炼塑化,且使熔体的物料稳定从出料口挤出;同时,第一螺杆和第二螺杆之间的相互擦拭作用实现了自洁作用。(4) After the melted material enters the flow channel of the mixing extrusion section, the molten material is subjected to the flow channel formed by two screws (that is, between the screw mechanism and the inner cavity of the barrel, and the screw grooves of the two screws). The periodical compression and expansion effect and the differential rotation of the two screws result in a strong stretching effect, so that the melt material is further mixed and plasticized, and the melt material is stabilized It is extruded from the discharge port; at the same time, the mutual wiping action between the first screw and the second screw realizes the self-cleaning effect.

本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本强拉伸同向差速多螺杆挤出机及其加工方法中,利用第一螺杆和第二螺杆的转速不同、直径不同产生的强拉伸作用,强化了混合混炼和传热过程,使物料完成塑化的热历程和机械历程均大大缩短,从而有效降低挤出机的能耗。In the strong stretching co-directional differential multi-screw extruder and its processing method, the strong stretching effect produced by the different speeds and diameters of the first screw and the second screw is used to strengthen the mixing and heat transfer process, The thermal history and mechanical history of material plasticization are greatly shortened, thereby effectively reducing the energy consumption of the extruder.

本强拉伸同向差速多螺杆挤出机的螺杆机构中,第一螺杆和第二螺杆采用对应的正向输送元件、混炼元件和反向输送元件依次连接构成,混炼元件的加入可提供更强的拉伸力场作用,能显著降低物料分散的临界毛细管数,使得分散相的粒径更小,适用微纳尺度材料加工,能显著提高制品质量;同时,正向输送元件和反向输送元件保证了第一螺杆、第二螺杆紧密啮合同向差速旋转,两根螺杆之间相互擦拭作用,实现了加工过程自洁作用。In the screw mechanism of this strong stretching co-directional differential multi-screw extruder, the first screw and the second screw are connected in sequence by corresponding forward conveying elements, mixing elements and reverse conveying elements. It can provide a stronger tensile force field, which can significantly reduce the critical capillary number of material dispersion, making the particle size of the dispersed phase smaller, suitable for micro-nano-scale material processing, and can significantly improve product quality; at the same time, the positive conveying elements and The reverse conveying element ensures that the first screw and the second screw are tightly meshed and rotate in the same direction at a differential speed, and the two screws wipe each other to realize the self-cleaning effect in the processing process.

附图说明Description of drawings

图1为实施例1中螺杆机构的结构示意图。FIG. 1 is a schematic structural view of the screw mechanism in Embodiment 1.

图2为实施例1中螺杆机构及机筒的结构示意图。Fig. 2 is the structural representation of screw mechanism and barrel in embodiment 1.

图3为图1中螺杆机构的截面视图。Fig. 3 is a cross-sectional view of the screw mechanism in Fig. 1 .

图4为图1中第一混炼元件和第二混炼元件的结构示意图。Fig. 4 is a schematic structural view of the first mixing element and the second mixing element in Fig. 1 .

图5为实施例2中第一正向输送元件和第二正向输送元件的结构示意图。Fig. 5 is a schematic structural view of the first forward conveying element and the second forward conveying element in Embodiment 2.

图6为实施例3中第一混炼元件和第二混炼元件的结构示意图。Fig. 6 is a schematic structural view of the first mixing element and the second mixing element in Example 3.

图7为实施例4中螺杆机构的结构示意图。Fig. 7 is a structural schematic diagram of the screw mechanism in embodiment 4.

图8为实施例5中螺杆机构的结构示意图。Fig. 8 is a structural schematic diagram of the screw mechanism in Embodiment 5.

具体实施方式detailed description

下面结合实施例,对本实用新型作进一步的详细说明,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.

实施例1Example 1

本实施例一种强拉伸同向差速多螺杆挤出机,如图2所示,包括机筒1和螺杆机构,机筒1内设有内腔2,螺杆机构安装于内腔中,如图1所示,螺杆机构包括第一螺杆3和第二螺杆4,第一螺杆和第二螺杆相互啮合,且第一螺杆和第二螺杆的最外侧边沿都与内腔的内壁相切;第一螺杆、第二螺杆与机筒的内腔形成流道;第一螺杆由第一正向输送元件5、第一混炼元件6、第一反向输送元件7和第一正向输送元件5依次连接组成,第二螺杆由第二正向输送元件8、第二混炼元件9、第二反向输送元件10和第二正向输送元件8依次连接组成。In this embodiment, a strong stretching co-directional differential multi-screw extruder, as shown in Figure 2, includes a barrel 1 and a screw mechanism, the barrel 1 is provided with an inner cavity 2, and the screw mechanism is installed in the inner cavity, As shown in Figure 1, the screw mechanism includes a first screw 3 and a second screw 4, the first screw and the second screw are engaged with each other, and the outermost edges of the first screw and the second screw are tangent to the inner wall of the cavity; The first screw, the second screw and the inner cavity of the barrel form a flow channel; the first screw is composed of the first forward conveying element 5, the first mixing element 6, the first reverse conveying element 7 and the first forward conveying element 5 are connected in sequence, and the second screw is composed of the second forward conveying element 8, the second kneading element 9, the second reverse conveying element 10 and the second forward conveying element 8 in sequence.

其中,如图3所示,第一螺杆的截面轮廓由2段圆弧和2段非圆曲线弧组成,第二螺杆的截面轮廓由4段圆弧和4段非圆曲线弧(该非圆曲线弧可为直线状或摆线状)构成;且第一螺杆为单头螺纹,第二螺杆为双头螺纹,当第一螺杆和第二螺杆同向转动时,第一螺杆的转速为第二螺杆转速的2倍,且两根螺杆始终保持彼此啮合接触实现自洁功能。Wherein, as shown in Figure 3, the cross-sectional profile of the first screw rod is made up of 2 sections of circular arcs and 2 sections of non-circular curved arcs, and the cross-sectional profile of the second screw rod is composed of 4 sections of circular arcs and 4 sections of non-circular curved arcs (the non-circular The curved arc can be straight or cycloidal); and the first screw is a single thread, and the second screw is a double thread, when the first screw and the second screw rotate in the same direction, the speed of the first screw is the second The rotation speed of the two screws is twice that of the two screws, and the two screws always keep in contact with each other to realize the self-cleaning function.

如图1或图4所示,第一混炼元件的主体结构与第一正向输送元件相同,只是在其螺棱上开设有第一凹口18;第二混炼元件的主体结构与第二正向输送元件相同,只是在其螺棱上开设有第二凹口19;且第一凹口和第二凹口均为半圆柱状的凹槽结构。As shown in Figure 1 or Figure 4, the main structure of the first mixing element is the same as that of the first forward conveying element, except that a first notch 18 is provided on its screw edge; the main structure of the second mixing element is the same as that of the first forward conveying element. The two forward conveying elements are the same, except that a second notch 19 is provided on the screw flight; and both the first notch and the second notch are semi-cylindrical groove structures.

机筒的内腔由两个连通的圆柱槽构成,且内腔的截面形状呈卧倒的“8”字。The inner cavity of the barrel is composed of two connected cylindrical grooves, and the cross-sectional shape of the inner cavity is a lying "8".

如图3所示,第一螺杆的旋转中心O1和第二螺杆的旋转中心O2之间的距离为C,且第一螺杆最大外径为D1,最小内径为d1,和第二螺杆的最大外径为D2,最小内径为d2,为了保证两根啮合旋转,则要求:As shown in Figure 3, the distance between the rotation center O1 of the first screw and the rotation center O2 of the second screw is C, and the maximum outer diameter of the first screw is D1, the minimum inner diameter is d1, and the second The maximum outer diameter of the screw is D 2 , and the minimum inner diameter is d 2 . In order to ensure the two meshing rotations, it is required:

D1-d1=D2-d2 D 1 -d 1 =D 2 -d 2

C=(D1+d2)/2C=(D 1 +d 2 )/2

并且1.1≤D1/d1≤1.8,1.1≤D2/d2≤4.5。存在特征角度β:And 1.1≤D 1 /d 1 ≤1.8, 1.1≤D 2 /d 2 ≤4.5. There is a characteristic angle β:

如图3所示,第二螺杆的截面轮廓关于O1O2轴对称,也关于经过O2且与O1O2轴垂直的直线对称,其中所包括的4段圆弧分别为N1N2、N3N4、N5N6和N7N8,N1N2、N5N6这2段圆弧的半径均为d2/2,对应的圆心角γ/2,而N3N4、N7N8这2段圆弧的半径均为D2/2,对应的圆心角均为α/2,且圆弧N3N4、N7N8均与机筒内壁相切。圆弧所对应的圆心角α、γ满足:As shown in Figure 3, the cross-sectional profile of the second screw is symmetrical about the O 1 O 2 axis, and is also symmetrical about the line passing through O 2 and perpendicular to the O 1 O 2 axis, and the four arcs included are N 1 N 2 , N 3 N 4 , N 5 N 6 and N 7 N 8 , N 1 N 2 , N 5 N 6 these two arcs have a radius of d 2 /2, corresponding to the central angle γ/2, and N 3 N 4 , N 7 N 8 , the radii of these two arcs are both D 2 /2, and the corresponding central angles are both α/2, and the arcs N 3 N 4 , N 7 N 8 are both in contact with the inner wall of the barrel cut. The central angles α and γ corresponding to the arc satisfy:

α+γ=2π-2βα+γ=2π-2β

另外4段非圆曲线弧分别为N2N3、N4N5、N6N7和N8N1,其中,N2N3、N4N5、N6N7和N8N1形状完全相同,其弧线可采用直线或者摆线弧,根据实际需要,也可采用圆弧代替,所对应的圆心角均为β/2。The other four non-circular arcs are N 2 N 3 , N 4 N 5 , N 6 N 7 and N 8 N 1 , among them, N 2 N 3 , N 4 N 5 , N 6 N 7 and N 8 N 1 The shapes are exactly the same, and the arcs can be straight lines or cycloidal arcs, or circular arcs can be used according to actual needs, and the corresponding central angles are both β/2.

第一螺杆的截面轮廓由2段圆弧M1M2、M3M4和2段非圆曲线弧M2M3、M4M1组成。其中,圆弧M1M2,半径均为D1/2,对应的圆心角γ,与N1N2、N5N6啮合;圆弧M3M4,半径均为d1/2,对应的圆心角α,与N3N4、N7N8啮合。另外2段非圆曲线弧分别是M2M3、M4M1,关于O1O2轴对称,其形状由与之相啮合的第二螺杆横截面切割确定。The cross-sectional profile of the first screw consists of two sections of circular arcs M 1 M 2 , M 3 M 4 and two sections of non-circular curved arcs M 2 M 3 , M 4 M 1 . Among them, the arc M 1 M 2 has a radius of D 1 /2, and the corresponding central angle γ meshes with N 1 N 2 and N 5 N 6 ; the arc M 3 M 4 has a radius of d 1 /2, The corresponding central angle α meshes with N 3 N 4 and N 7 N 8 . The other two non-circular arcs are respectively M 2 M 3 and M 4 M 1 , which are symmetrical about the O 1 O 2 axis, and their shapes are determined by cutting the cross-section of the second screw meshed with them.

第一螺杆和第二螺杆的螺距L均为0.01D~10000D。The pitches L of the first screw and the second screw are both 0.01D˜10000D.

如图2所示,机筒1设有输送段14、熔融段15、排气段16和混炼挤出段17;输送段14、熔融段15、排气段16和混炼挤出段17自被加工的物料的移动方向依次排列;输送段的上面设有与内腔连通的进料口11,排气段的上面设有与内腔连通的排气口12;混炼挤出段的末端设有出料口13。螺杆机构中,第一混炼元件和第二混炼元件位于熔融段中部的机筒内,第一反向输送元件和第二反向输送元件位于熔融段后部的机筒内,输送段、熔融段的前部、排气段以及混炼挤出段对应的机筒内均设置第一正向输送元件和第二正向输送元件,位于排气段内的第一正向输送元件和第二正向输送元件采用大导程输送元件。As shown in Figure 2, barrel 1 is provided with delivery section 14, melting section 15, exhaust section 16 and mixing extrusion section 17; delivery section 14, melting section 15, exhaust section 16 and mixing extrusion section 17 Arranged sequentially from the moving direction of the processed materials; the upper part of the conveying section is provided with a feed port 11 connected with the inner cavity, and the upper part of the exhaust section is provided with an exhaust port 12 connected with the inner cavity; The end is provided with a discharge port 13. In the screw mechanism, the first mixing element and the second mixing element are located in the barrel in the middle of the melting section, the first reverse conveying element and the second reverse conveying element are located in the barrel at the rear of the melting section, and the conveying section, The first forward conveying element and the second forward conveying element are arranged in the barrel corresponding to the front part of the melting section, the exhaust section and the kneading extrusion section, and the first forward conveying element and the second forward conveying element located in the exhaust section The second forward conveying element adopts a large lead conveying element.

通过上述强拉伸同向差速多螺杆挤出机实现的加工方法,包括以下步骤:The processing method realized by the above-mentioned strong stretching co-rotating differential multi-screw extruder comprises the following steps:

(1)物料从进料口进入输送段的流道后,第一螺杆和第二螺杆分别沿各自螺杆轴线同向差速转动;在第一螺杆和第二螺杆的轴向正位移输送力以及第一螺杆和第二螺杆之间的摩擦力共同作用下实现进料输送,并迫使物料向熔融段的流道方向移动;(1) After the material enters the flow channel of the conveying section from the feed port, the first screw and the second screw rotate in the same direction and at a differential speed along their respective screw axes; the axial positive displacement conveying force of the first screw and the second screw and the The frictional force between the first screw and the second screw realizes the feed transportation and forces the material to move towards the flow channel of the melting section;

(2)当物料移动至熔融段对应的流道处时,由于第一螺杆和第二螺杆产生拉伸作用;同时第一混炼元件与第一反向输送元件之间、第二混炼元件与第二反向输送元件之间分别产生界面更新作用,从而强化了传热过程;再加上第一螺杆和第二螺杆高速旋转产生摩擦热;以及机筒的外加热;四者共同作用使得物料进一步发生融化,加速物料中熔体与固体的分离,进一步加速固体的熔融进程,使物料全部形成熔体;(2) When the material moves to the flow channel corresponding to the melting section, due to the stretching effect of the first screw and the second screw; at the same time, between the first mixing element and the first reverse conveying element, the second mixing element The interface renewal effect is generated respectively with the second reverse conveying element, thereby strengthening the heat transfer process; coupled with the frictional heat generated by the high-speed rotation of the first screw and the second screw; and the external heating of the barrel; the four work together to make The material further melts, accelerates the separation of the melt and the solid in the material, further accelerates the melting process of the solid, and makes the material all form a melt;

(3)成为熔体的物料从熔融段对应的流道进入排气段对应的流道后,第一螺杆和第二螺杆上对应的第一正向输送元件和第二正向输送元件均采用大导程输送元件(即该输送元件的导程L/D大于或等于3),扩大了物料的排气表面积,在强拉伸作用下气体从排气口排出,同时熔融的物料受第一螺杆和第二螺杆的作用进一步向混炼挤出段对应的流道方向运动;(3) After the material that becomes the melt enters the flow channel corresponding to the exhaust section from the flow channel corresponding to the melting section, the first forward conveying element and the second forward conveying element corresponding to the first screw and the second screw adopt The large-lead conveying element (that is, the lead L/D of the conveying element is greater than or equal to 3), expands the exhaust surface area of the material, and the gas is discharged from the exhaust port under the action of strong stretching, and the molten material is first The action of the screw and the second screw further moves to the direction of the flow path corresponding to the mixing extrusion section;

(4)成为熔体的物料进入混炼挤出段的流道后,熔融的物料受到两根螺杆形成的流道(即包括螺杆机构与机筒内腔之间、以及两根螺杆的螺槽之间形成的流道)所产生的周期性压缩扩张作用和两根螺杆的差速旋转所导致强拉伸作用,从而对熔体的物料进行进一步混炼塑化,且使熔体的物料稳定从出料口挤出;同时,第一螺杆和第二螺杆之间的相互擦拭作用实现了自洁作用。(4) After the melted material enters the flow channel of the mixing extrusion section, the molten material is subjected to the flow channel formed by two screws (that is, between the screw mechanism and the inner cavity of the barrel, and the screw grooves of the two screws). The periodical compression and expansion effect and the differential rotation of the two screws result in a strong stretching effect, so that the melt material is further mixed and plasticized, and the melt material is stabilized It is extruded from the discharge port; at the same time, the mutual wiping action between the first screw and the second screw realizes the self-cleaning effect.

实施例2Example 2

本实施例一种强拉伸同向差速多螺杆挤出机,与实施例1相比较,其不同之处在于:如图5所示,第一螺杆的外径小于第二螺杆的外径,即第二螺杆的外径与内径之间的比值为1.1~1.8,第一螺杆的外径与内径之间的比值为1.1~4.5。This embodiment is a kind of strongly stretched co-directional differential multi-screw extruder. Compared with Embodiment 1, the difference is that: as shown in Figure 5, the outer diameter of the first screw is smaller than the outer diameter of the second screw , that is, the ratio between the outer diameter and the inner diameter of the second screw is 1.1-1.8, and the ratio between the outer diameter and the inner diameter of the first screw is 1.1-4.5.

实施例3Example 3

本实施例一种强拉伸同向差速多螺杆挤出机,与实施例1相比较,其不同之处在于:如图6所示,第一螺杆中,第一混炼元件为多个第一捏合块连接形成的组合结构;第二螺杆中,第二混炼元件为多个第二捏合块连接形成的组合结构。该结构的混炼元件除了可提供具有正位移输送能力超大产量的完全自洁的混合之外,还引入更强的拉伸力场效应,提供更强大的分散混合能力。This embodiment is a strong stretching co-directional differential multi-screw extruder. Compared with Embodiment 1, the difference is that: as shown in Figure 6, in the first screw, the first mixing elements are multiple The combined structure formed by connecting the first kneading blocks; in the second screw, the second mixing element is a combined structure formed by connecting multiple second kneading blocks. In addition to providing fully self-cleaning mixing with positive displacement conveying capacity and super large output, the mixing element of this structure also introduces a stronger tensile force field effect to provide more powerful dispersion and mixing capabilities.

实施例4Example 4

本实施例一种强拉伸同向差速多螺杆挤出机,与实施例1相比较,其不同之处在于:如图7所示,螺杆机构还包括第三螺杆20(其旋转中心为O3),第一螺杆、第二螺杆和第三螺杆依次啮合形成“一字型”的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。This embodiment is a kind of strongly stretched co-directional differential multi-screw extruder. Compared with Embodiment 1, its difference is that: as shown in Figure 7, the screw mechanism also includes a third screw 20 (its center of rotation is O 3 ), the first screw, the second screw and the third screw are meshed in sequence to form an "inline" three-screw arrangement, and the structure of the third screw is the same as that of the first screw.

实施例5Example 5

本实施例一种强拉伸同向差速多螺杆挤出机,与实施例1相比较,其不同之处在于:如图8所示,螺杆机构还包括第三螺杆20(其旋转中心为O3),第一螺杆、第二螺杆和第三螺杆依次啮合形成“非一字型”的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。This embodiment is a kind of strongly stretched co-directional differential multi-screw extruder. Compared with Embodiment 1, its difference is that: as shown in Figure 8, the screw mechanism also includes a third screw 20 (its center of rotation is O 3 ), the first screw, the second screw and the third screw are meshed in sequence to form a "non-inline" three-screw arrangement, and the structure of the third screw is the same as that of the first screw.

如上所述,便可较好地实现本实用新型,上述实施例仅为本实用新型的较佳实施例,并非用来限定本实用新型的实施范围;即凡依本实用新型内容所作的均等变化与修饰,都为本实用新型权利要求所要求保护的范围所涵盖。As mentioned above, the utility model can be better realized, and the above-described embodiment is only a preferred embodiment of the utility model, and is not used to limit the scope of implementation of the utility model; that is, all equal changes made according to the contents of the utility model and modifications are all covered by the scope of protection required by the claims of the present utility model.

Claims (9)

1.强拉伸同向差速多螺杆挤出机,包括机筒和螺杆机构,螺杆机构安装于机筒的内腔中,其特征在于,螺杆机构包括相互啮合的第一螺杆和第二螺杆,第一螺杆包括依次连接的第一正向输送元件、第一混炼元件和第一反向输送元件,第二螺杆包括依次连接的第二正向输送元件、第二混炼元件和第二反向输送元件,第一螺杆的外径与第二螺杆的外径不相等。1. Strong stretch co-directional differential multi-screw extruder, including a barrel and a screw mechanism, the screw mechanism is installed in the inner cavity of the barrel, and it is characterized in that the screw mechanism includes a first screw and a second screw that mesh with each other , the first screw includes the first forward conveying element, the first mixing element and the first reverse conveying element connected in sequence, and the second screw includes the second forward conveying element, the second mixing element and the second Reverse conveying elements, the outer diameter of the first screw is not equal to the outer diameter of the second screw. 2.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆中,第一正向输送元件、第一混炼元件和第一反向输送元件均为单头螺纹结构;第二螺杆中,第二正向输送元件、第二混炼元件和第二反向输送元件均为双头螺纹结构。2. The strong drawing co-directional differential multi-screw extruder according to claim 1, characterized in that, in the first screw, the first forward conveying element, the first mixing element and the first reverse The conveying elements all have a single-start thread structure; in the second screw, the second forward conveying element, the second mixing element and the second reverse conveying element all have a double-start thread structure. 3.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆中,第一混炼元件的外周边沿为带有第一凹口的间断式螺棱结构,第一混炼元件的整体外轮廓形状与第一正向输送元件相同;3. The strong drawing co-directional differential multi-screw extruder according to claim 1, characterized in that, in the first screw, the outer peripheral edge of the first mixing element is an intermittent groove with a first notch Type screw flight structure, the overall outer contour shape of the first mixing element is the same as that of the first forward conveying element; 第二螺杆中,第二混炼元件的外周边沿为带有第二凹口的间断式螺棱结构,第二混炼元件的整体外轮廓形状与第二正向输送元件相同;In the second screw, the outer peripheral edge of the second mixing element is a discontinuous flight structure with a second notch, and the overall shape of the second mixing element is the same as that of the second forward conveying element; 第一凹口和第二凹口均为半圆柱状的凹槽结构。Both the first notch and the second notch are semi-cylindrical groove structures. 4.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆中,第一混炼元件为多个第一捏合块连接形成的组合结构;4. The strong drawing co-directional differential multi-screw extruder according to claim 1, characterized in that, in the first screw, the first mixing element is a combined structure formed by connecting a plurality of first kneading blocks ; 第二螺杆中,第二混炼元件为多个第二捏合块连接形成的组合结构。In the second screw, the second kneading element is a combined structure formed by connecting multiple second kneading blocks. 5.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆和第二螺杆同向旋转且时刻保持啮合,第一螺杆与第二螺杆之间的转速比为2~7。5. The strong drawing co-directional differential multi-screw extruder according to claim 1, characterized in that, the first screw and the second screw rotate in the same direction and keep meshing at all times, the first screw and the second screw The speed ratio between them is 2-7. 6.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆和第二螺杆中,其中一个螺杆为大直径螺杆,另一个螺杆为小直径螺杆,大直径螺杆的外径与内径之间的比值为1.1~1.8,小直径螺杆的外径与内径之间的比值为1.1~4.5。6. The strongly stretched co-directional differential multi-screw extruder according to claim 1, wherein, among the first screw and the second screw, one of the screws is a large-diameter screw, and the other screw is a small screw. diameter screw, the ratio between the outer diameter and the inner diameter of the large-diameter screw is 1.1-1.8, and the ratio between the outer diameter and the inner diameter of the small-diameter screw is 1.1-4.5. 7.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述第一螺杆的径向截面轮廓由多段曲率半径不相等的圆弧和多段曲率半径不相等的非圆曲线弧相间连接构成,第二螺杆的径向截面轮廓也由多段曲率半径不相等的圆弧和多段曲率半径不相等的非圆曲线弧相间连接构成;构成第二螺杆径向截面轮廓的圆弧及非圆曲线弧总数量是构成第一螺杆径向截面轮廓的圆弧及非圆曲线弧总数量的2~7倍。7. The strong drawing co-directional differential multi-screw extruder according to claim 1 is characterized in that, the radial cross-sectional profile of the first screw rod is composed of multi-section unequal arcs and multi-section curvature radii. Equal non-circular curved arcs are connected alternately, and the radial cross-sectional profile of the second screw is also composed of multiple circular arcs with unequal radii of curvature and multiple non-circular curved arcs with unequal radii of curvature; the radial cross-section of the second screw is formed The total number of circular arcs and non-circular curved arcs of the profile is 2 to 7 times the total number of circular arcs and non-circular curved arcs constituting the radial cross-sectional profile of the first screw rod. 8.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述螺杆机构还包括第三螺杆,第一螺杆、第二螺杆和第三螺杆依次啮合形成“一字型”或“非一字型”的三螺杆排布方式,第三螺杆的结构与第一螺杆相同。8. The strong stretching co-directional differential multi-screw extruder according to claim 1, wherein the screw mechanism also includes a third screw, and the first screw, the second screw and the third screw are meshed in sequence to form "In-line" or "non-in-line" three-screw arrangement, the structure of the third screw is the same as that of the first screw. 9.根据权利要求1所述的强拉伸同向差速多螺杆挤出机,其特征在于,所述机筒设有沿物料输送方向依次连接的输送段、熔融段、排气段和混炼挤出段,输送段上设有与机筒内腔连通的进料口,排气段上设有与机筒内腔连通的排气口,混炼挤出段的末端设有出料口;9. The strong drawing co-directional differential multi-screw extruder according to claim 1, wherein the barrel is provided with a conveying section, a melting section, an exhaust section and a mixing section connected successively along the material conveying direction. In the refining and extrusion section, the conveying section is provided with a feed port connected to the inner cavity of the barrel, the exhaust section is provided with an exhaust port connected with the inner cavity of the barrel, and the end of the mixing extrusion section is provided with a discharge port ; 螺杆机构中,第一螺杆包括沿物料输送方向依次连接的第一正向输送元件、第一混炼元件、第一反向输送元件和第一正向输送元件,第二螺杆包括沿物料输送方向依次连接的第二正向输送元件、第二混炼元件、第二反向输送元件和第二正向输送元件;In the screw mechanism, the first screw includes the first forward conveying element, the first mixing element, the first reverse conveying element and the first forward conveying element connected in sequence along the material conveying direction, and the second screw includes the first forward conveying element along the material conveying direction. The second forward conveying element, the second kneading element, the second reverse conveying element and the second forward conveying element connected in sequence; 其中,第一混炼元件和第二混炼元件位于熔融段中部的机筒内,第一反向输送元件和第二反向输送元件位于熔融段后部的机筒内。Wherein, the first mixing element and the second mixing element are located in the barrel in the middle of the melting section, and the first reverse conveying element and the second reverse conveying element are located in the barrel at the rear of the melting section.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107139425A (en) * 2017-07-11 2017-09-08 广东轻工职业技术学院 Strongly tensile differential multi-screw extruder in the same direction and its processing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107139425A (en) * 2017-07-11 2017-09-08 广东轻工职业技术学院 Strongly tensile differential multi-screw extruder in the same direction and its processing method

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