CN206967171U - Disc type multi-station pen point process equipment - Google Patents
Disc type multi-station pen point process equipment Download PDFInfo
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Abstract
本实用新型公开了一种圆盘式多工位笔尖加工设备,包括机架,机架上设置有笔尖加工装置,所述笔尖加工装置的下方设置有驱动加工刀头升降和转动盘转动的下传动装置,笔尖加工装置的上方设置有可驱动加工刀头转动的上转动装置,所述下传动装置包括上下传动机构、转盘传动机构和顶杆传动机构,上下传动机构包括升降杆和第一驱动电机,第一驱动电机的输出轴上设置有连接轴,连接轴与第一驱动电机的输出轴联动,且连接轴的中心线相对于连接轴的中心线呈偏心设置,升降杆与连接轴通过连杆连接,连杆与升降杆构成转动配合,连杆和连接轴构成转动配合,所述升降杆和加工刀头通过传动杆联动。
The utility model discloses a disc-type multi-station nib processing equipment, which comprises a frame, a nib processing device is arranged on the rack, and a lower part for driving the processing cutter head up and down and a rotating disc to rotate is arranged below the nib processing device. Transmission device, the top of the nib processing device is provided with an upper rotation device that can drive the processing tool head to rotate. The lower transmission device includes an up and down transmission mechanism, a turntable transmission mechanism and a push rod transmission mechanism. The up and down transmission mechanism includes a lifting rod and a first drive Motor, the output shaft of the first driving motor is provided with a connecting shaft, the connecting shaft is linked with the output shaft of the first driving motor, and the center line of the connecting shaft is eccentrically set relative to the center line of the connecting shaft, and the lifting rod and the connecting shaft pass through The connecting rod is connected, and the connecting rod and the lifting rod form a rotational fit, and the connecting rod and the connecting shaft form a rotational fit, and the lifting rod and the processing cutter head are linked through a transmission rod.
Description
技术领域technical field
本实用新型涉及笔尖加工设备,尤其是一种圆盘式多工位笔尖加工设备。The utility model relates to a nib processing device, in particular to a disc type multi-station nib processing device.
背景技术Background technique
目前,现有的笔尖加工机床是直线步进式的加工机床,该机床是采用链条为介质,通过分度凸轮的作用,实现步进式输送动作。工件夹在夹头上,夹头装在夹头座里面,整个夹头座装在链条上,随着链条的步进式移动,从而装有工件的夹头也步进式移动。各个加工工位的加工刀头装在套筒里面,套筒按顺序固定在机架上面。通过夹头与套筒之间的活动配合,实现中心定位,从而,进行笔尖的加工。夹头步进式移动,加工工位不动,每个夹头都经过不同加工工位的加工,完成一个笔尖的加工。At present, the existing nib processing machine tool is a linear step-by-step processing machine tool, which adopts a chain as a medium and realizes a step-by-step conveying action through the action of an indexing cam. The workpiece is clamped on the chuck, the chuck is installed in the chuck seat, and the whole chuck seat is installed on the chain, and as the chain moves step by step, the chuck with the workpiece also moves step by step. The processing cutter head of each processing station is installed in the sleeve, and the sleeve is fixed on the frame in order. Through the movable cooperation between the collet and the sleeve, the center positioning is realized, so that the nib can be processed. The chuck moves step by step, and the processing station does not move. Each chuck is processed by different processing stations to complete the processing of a nib.
现有技术中,中国专利CN2011104155652中公开了一种圆盘式多工位笔尖加工机床,包括机架箱体,机架箱体侧边安装有电控箱和油箱,电控箱的内部安装有可编程控制器与电器控制组件,所述机架箱体上设有顶盖、底盖,所述底盖与顶盖之间通过四根支撑轴固定,所述四根支撑轴上设有中下盘,所述中下盘上设有分度盘,中下盘侧面设有送料机构,所述分度盘上设有中盘,所述中盘上设有夹头,固定座固定在四根支撑轴上,所述机箱体内设有减速机,并且通过油箱上的油管连接,所述减速机上连接有凸轮主轴,所述凸轮主轴上设有凸轮、链条,所述凸轮上连接有下摆杆,所述下摆杆分别与中心主轴、送料轴连接,所述中心主轴穿过底盖、中下盘、分度盘、中盘以及固定座,连接在各加工刀头之间的上摆杆上,所述加工刀头的一端连接顶针气缸,另一端连接顶针,所述链条与分度驱动轴上的链条轮联接,所述分度驱动轴上设有驱动伞齿轮,所驱动伞齿轮与分度轴伞齿轮啮合,带动分度轴伞齿轮上的分度轴旋转,所述分度轴的上端与分度盘连接。上述结构中,因各个加工刀头的转速不同,所以需要不同的驱动电机进行驱动,圆盘主轴、下料顶杆和中盘是由各个动力源分开驱动的,结构复杂,不仅安装部方便,而且提高了生产成本。In the prior art, Chinese patent CN2011104155652 discloses a disc type multi-station nib processing machine tool, which includes a frame box, an electric control box and an oil tank are installed on the side of the frame box, and the inside of the electric control box is installed with Programmable controller and electrical control assembly, the frame box is provided with a top cover and a bottom cover, and the bottom cover and the top cover are fixed by four support shafts, and the four support shafts are provided with a center The lower plate, the middle and lower plate is provided with an indexing plate, the side of the middle and lower plate is provided with a feeding mechanism, the indexing plate is provided with a middle plate, the middle plate is provided with a chuck, and the fixing seat is fixed on four On the root support shaft, a reducer is provided in the casing, and it is connected through the oil pipe on the fuel tank. The reducer is connected with a cam main shaft, and the cam main shaft is provided with a cam and a chain, and the cam is connected with a lower swing rod. , the lower swing rod is respectively connected with the central spindle and the feeding shaft, and the central spindle passes through the bottom cover, the middle and lower plates, the index plate, the middle plate and the fixing seat, and is connected to the upper swing rod between the processing cutter heads One end of the processing cutter head is connected to the thimble cylinder, the other end is connected to the thimble, the chain is connected to the chain wheel on the indexing drive shaft, and the indexing drive shaft is provided with a driving bevel gear, and the driven bevel gear is connected to the indexing drive shaft. The bevel gear of the index shaft is meshed to drive the index shaft on the bevel gear of the index shaft to rotate, and the upper end of the index shaft is connected with the index plate. In the above structure, different drive motors are required because the rotating speeds of each processing tool head are different. The disc spindle, feeding ejector pin and middle disc are driven separately by each power source. The structure is complicated, not only the installation part is convenient, but also Moreover, the production cost is increased.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供了一种动力源少,节省部件,降低生产成本,设备体积小的圆盘式多工位笔尖加工设备。In order to overcome the deficiencies of the prior art, the utility model provides a disk type multi-station nib processing equipment with less power sources, less components, lower production costs and small equipment volume.
为了实现上述目的,本实用新型采用的技术方案是:一种圆盘式多工位笔尖加工设备,包括机架,机架上设置有笔尖加工装置,所述笔尖加工装置包括固定盘,固定盘上设置有转动盘,转动盘上设置有笔尖夹头,转动盘的上方设置有固定座,固定座上设置有加工刀头,所述笔尖加工装置的下方设置有驱动加工刀头升降和转动盘转动的下传动装置,笔尖加工装置的上方设置有可驱动加工刀头转动的上转动装置,所述下传动装置包括上下传动机构、转盘传动机构和顶杆传动机构,上下传动机构包括升降杆和第一驱动电机,第一驱动电机的输出轴上设置有连接轴,连接轴与第一驱动电机的输出轴联动,且连接轴的中心线相对于输出轴的中心线呈偏心设置,升降杆与连接轴通过连杆连接,连杆与升降杆构成转动配合,连杆和连接轴构成转动配合,所述升降杆的端部沿其周向间隔设置有第一铰接座,第一铰接座与加工刀头通过传动杆连接,第一铰接座和加工刀头之间设置有固定在固定座上的支撑座,传动杆与支撑座构成转动配合。In order to achieve the above object, the technical solution adopted by the utility model is: a disc-type multi-station nib processing equipment, including a frame, and a nib processing device is arranged on the frame, and the nib processing device includes a fixed plate, a fixed plate There is a rotating disk on the top, a nib chuck is arranged on the rotating disk, a fixing seat is arranged above the rotating disk, a processing cutter head is arranged on the fixing seat, and a driving processing cutter head is arranged below the nib processing device and a rotating disk is arranged. Rotating lower transmission device, the top of the nib processing device is provided with an upper rotation device that can drive the processing cutter head to rotate, the lower transmission device includes an up and down transmission mechanism, a turntable transmission mechanism and a push rod transmission mechanism, and the up and down transmission mechanism includes a lifting rod and The first driving motor, the output shaft of the first driving motor is provided with a connecting shaft, the connecting shaft is linked with the output shaft of the first driving motor, and the center line of the connecting shaft is eccentrically arranged with respect to the center line of the output shaft, and the lifting rod is connected to the center line of the output shaft. The connecting shaft is connected by a connecting rod, and the connecting rod and the lifting rod form a rotation fit, and the connecting rod and the connecting shaft form a rotating fit. The cutter head is connected by a transmission rod, and a support seat fixed on the fixed seat is arranged between the first hinged seat and the processing cutter head, and the transmission rod and the support seat form a rotational fit.
上述技术方案中,固定盘和固定座均是固定在机架上的,升降杆依次穿过固定盘、转动盘和固定座,升降杆的端部与加工刀头联动,带动加工刀头上下移动,加工刀头与固定座构成伸缩配合,支撑座固定在固定座上,对传动杆起杆杠支撑作用,通过杠杆原理,升降杆向上运动时,加工刀头向下运动,升降杆向下运动时,加工刀头向上运动,支撑座设置在靠近加工刀头的位置,这样更省力,结构简单,方便操作,提高生产效率,输出轴位于升降杆的下方,连接轴与输出轴平行设置,连接轴的中心线相对于输出轴的中心线偏心设置,连杆可直接与升降杆铰接,也可以通过其他部件与升降杆构成转动设置,所以连接轴随输出轴转动时,连杆在连接轴的带动下成上下运动,即带动升降杆上下运动,升降杆的上端与笔尖加工各个工位上的加工刀头联动,带动加工刀头上下移动,结构简单,安装方便,第一驱动电机可采用伺服电机或步进电机等。In the above technical solution, the fixed disk and the fixed seat are fixed on the frame, and the lifting rod passes through the fixed disk, the rotating disk and the fixed seat in turn, and the end of the lifting rod is linked with the processing cutter head to drive the processing cutter head to move up and down , the processing cutter head and the fixed seat form a telescopic fit, the support seat is fixed on the fixed seat, and acts as a lever for the transmission rod. Through the principle of leverage, when the lifting rod moves upward, the processing cutter head moves downward, and the lifting rod moves downward. , the processing head moves upwards, and the support seat is set close to the processing head, which is more labor-saving, simple in structure, convenient to operate, and improves production efficiency. The center line of the shaft is eccentrically set relative to the center line of the output shaft. The connecting rod can be directly hinged with the lifting rod, or it can be rotated with the lifting rod through other parts. Therefore, when the connecting shaft rotates with the output shaft, the connecting rod will It is driven to move up and down, that is, to drive the lifting rod to move up and down. The upper end of the lifting rod is linked with the processing cutter head on each station of nib processing, and drives the processing cutter head to move up and down. The structure is simple and the installation is convenient. The first driving motor can use servo motor or stepper motor etc.
作为本实用新型的进一步设置,所述连杆与升降杆通过摆臂连接,摆臂包括相互铰接的上摆臂和下摆臂,上摆臂的另一端与升降杆铰接,下摆臂的另一端与设置在升降杆下方的第二铰接座铰接,所述上摆臂和下摆臂的铰接处设置有铰接轴,连杆的一端铰接在铰接轴上。As a further setting of the present utility model, the connecting rod is connected with the lifting rod through a swing arm, and the swing arm includes an upper swing arm and a lower swing arm hinged to each other, the other end of the upper swing arm is hinged with the lifting rod, and the other end of the lower swing arm is connected with the lifting rod. The second hinge seat arranged under the lifting rod is hinged, the hinge of the upper swing arm and the lower swing arm is provided with a hinge shaft, and one end of the connecting rod is hinged on the hinge shaft.
上述技术方案中,优选的第二铰接座设置在升降杆的正下方,上摆臂和下摆臂对称设置,连杆作用在上摆臂和下摆臂的铰接处,使上摆臂和下摆臂受力均匀,连杆更省力,延长使用寿命,第二铰接座与下摆臂、下摆臂与上摆臂、上摆臂与升降杆之间均为转动设置,各个连接处均设置有轴承,减小摩擦,降低噪声,提供一个舒适的生产环境。In the above technical solution, the preferred second hinged seat is arranged directly below the lifting rod, the upper swing arm and the lower swing arm are arranged symmetrically, and the connecting rod acts on the hinge of the upper swing arm and the lower swing arm, so that the upper swing arm and the lower swing arm are supported. The force is uniform, the connecting rod is more labor-saving, and the service life is prolonged. The second hinged seat and the lower swing arm, the lower swing arm and the upper swing arm, and the upper swing arm and the lifting rod are all rotated. Bearings are installed at each joint to reduce friction, reduce noise, and provide a comfortable production environment.
作为本实用新型的进一步设置,所述转盘传动机构包括设置在转动盘下方的蜗杆,蜗杆与第一驱动电机的输出轴通过皮带轮组件联动,所述转动盘上设置有与蜗杆啮合的凸块,凸块沿转动盘的周向间隔分布,蜗杆的转动带动转动盘转动。As a further configuration of the present utility model, the turntable transmission mechanism includes a worm arranged under the turntable, the worm and the output shaft of the first drive motor are linked through a pulley assembly, and the turntable is provided with a bump engaged with the worm, The projections are distributed at intervals along the circumference of the rotating disc, and the rotation of the worm drives the rotating disc to rotate.
上述技术方案中,皮带轮组件包括设置在输出轴上的主动轮和设置在蜗杆上的从动轮,主动轮与从动轮通过皮带连接,蜗杆上设置有成螺旋状的轮齿,凸块的大小与相邻两个轮齿之间的空隙适配,相邻两个凸块之间的间隙与轮齿的厚度适配,蜗杆转动时,轮齿将对应的凸块不断往前推移,促使转动盘转动,蜗杆也是由第一驱动电机驱动,无需单独的电机驱动,减少部件,降低生产成本,减小设备的体积。In the above technical solution, the pulley assembly includes a driving wheel arranged on the output shaft and a driven wheel arranged on the worm, the driving wheel and the driven wheel are connected by a belt, the worm is provided with helical teeth, and the size of the bump is the same as The gap between two adjacent gear teeth is adapted, and the gap between two adjacent protrusions is adapted to the thickness of the gear teeth. When the worm rotates, the gear teeth will continuously push the corresponding protrusions forward, so that the rotating disc Rotation, the worm is also driven by the first drive motor, no need for a separate motor drive, reducing components, reducing production costs, and reducing the size of the device.
作为本实用新型的进一步设置,所述顶杆传动机构包括固定在升降杆上的驱动杆,驱动杆上设置有连接杆,连接杆与驱动杆转动设置,所述连接杆上连接有滑块,滑块上固定设置有顶杆,所述滑块的侧边设置有固定在固定盘上的导轨,滑块与导轨构成导向滑移配合。As a further setting of the utility model, the ejector rod transmission mechanism includes a drive rod fixed on the lifting rod, a connecting rod is arranged on the driving rod, the connecting rod and the driving rod are rotated, and a slider is connected to the connecting rod. A push rod is fixedly arranged on the slider, and a guide rail fixed on the fixed plate is arranged on the side of the slider, and the slider and the guide rail form a guiding sliding fit.
上述技术方案中,顶杆是用来将对应工位上的夹头顶开,使夹头松开,解除对笔尖的夹持,方便笔尖下料,驱动杆固定在升降杆上,随着升降杆上下移动,即带动滑块上下移动,当升降杆向上运动时,驱动加工刀头向下运动,此时滑块向上运动,方便工位上的下料机构下料,当升降杆向下运动时,加工刀头向上运动,滑块向下运动,使夹头重新处于夹持状态,顶杆也是由第一驱动电机驱动,减少部件,提高精度,提高产品质量。In the above technical solution, the ejector rod is used to push away the collet on the corresponding station, so that the collet is loosened, and the clamping of the nib is released, so as to facilitate the feeding of the nib. The driving rod is fixed on the lifting rod, and the lifting rod Move up and down, that is to drive the slider to move up and down. When the lifting rod moves upward, it drives the processing head to move downward. At this time, the slider moves upward to facilitate the unloading mechanism on the station. When the lifting rod moves downward , the processing head moves upwards, and the slider moves downwards, so that the collet is in the clamping state again, and the ejector rod is also driven by the first drive motor, which reduces parts, improves precision, and improves product quality.
作为本实用新型的进一步设置,所述上转动装置包括第二驱动电机和设置在加工刀头上方的转轮,第二驱动电机的输出轴上连接有至少两个同轴设置的第一皮带轮,各第一皮带轮的直径不同,第一皮带轮与第二驱动电机的输出轴同步转动,每个第一皮带轮都对应设置有一组皮带轮组,皮带轮组包括有同轴设置的第二皮带轮和第三皮带轮,第二皮带轮与第一皮带轮之间通过第一皮带连接,所述第三皮带轮与对应的转轮之间通过第二皮带连接。As a further configuration of the present utility model, the upper rotating device includes a second drive motor and a runner arranged above the processing cutter head, the output shaft of the second drive motor is connected with at least two coaxially arranged first pulleys, The diameters of the first pulleys are different, and the first pulleys rotate synchronously with the output shaft of the second drive motor. Each first pulley is correspondingly provided with a set of pulleys, and the set of pulleys includes a second pulley and a third pulley coaxially arranged. , the second pulley is connected to the first pulley through a first belt, and the third pulley is connected to a corresponding runner through a second belt.
上述技术方案中,优选的根据需要第一皮带轮可以是两个、三个、四个或者更多,皮带轮组可以是一个、两个、三个或者更多,每个第一皮带轮对应一组皮带轮组,每组皮带轮组中的第二皮带轮的直径可以是不同的,也可以是相同的,各第一皮带轮和各第二皮带轮组成的传送结构的输出转速不同,可满足各个加工刀头的转速需求,且通过多级变速的方式来控制转速,可调节的转速范围更广,可通过更换第一皮条轮或第二皮条轮或第三皮条轮或第二驱动电机的转速来调节最终的输出转速,结构简单,调节方便,调节的档位更多,每个第三皮条轮对应一个滚轮或多个滚轮,只需一个第二驱动电机即可控制多个滚轮,且满足各个加工刀头所要的转速,减少部件,安装方便,降低生产成本。In the above technical solution, preferably the first pulley can be two, three, four or more according to the needs, and the pulley set can be one, two, three or more, and each first pulley corresponds to a group of pulleys The diameter of the second pulley in each pulley group can be different or the same. The output speed of the transmission structure composed of each first pulley and each second pulley is different, which can meet the speed of each processing tool head. demand, and the speed is controlled by multi-stage speed change, the adjustable speed range is wider, and the final output can be adjusted by changing the speed of the first pimp wheel or the second pimp wheel or the third pimp wheel or the second drive motor Rotational speed, simple structure, easy adjustment, more adjustable gears, each third pimp wheel corresponds to one roller or multiple rollers, only one second drive motor can control multiple rollers, and meet the requirements of each processing head High speed, less parts, easy installation and lower production costs.
作为本实用新型的进一步设置,所述第二驱动电机上固定设置有固定板,固定板上穿设有转轴,转轴上套设有轴承,轴承上套设有轴承套,转轴通过轴承套固定在固定板上,第二皮带轮和第三皮带轮均转轴构成联动配合。As a further setting of the present invention, the second driving motor is fixedly provided with a fixed plate, the fixed plate is provided with a rotating shaft, the rotating shaft is provided with a bearing, the bearing is provided with a bearing sleeve, and the rotating shaft is fixed on the shaft through the bearing sleeve. On the fixed plate, the rotating shafts of the second belt pulley and the third belt pulley form linkage cooperation.
上述技术方案中,第二皮带轮和第三皮带轮均设置在转轴上,第三皮带轮可以是两个同轴设置的分级皮带轮,各分级皮带轮的直径不同,可用于控制不同转速的加工刀头,应用范围更大,优选的固定板可以是两个,两个固定板间隔设置且通过连杆固定连接,因各个第一皮带轮之间有高度差,传送时,第一皮带轮最好与第二皮带轮齐平,第三皮带轮最好与滚轮齐平,这样传送效率最高,而且精度也最高,且当皮带轮组为两个以上时,可分开设置在两个固定板上,避免一个固定板的强度不够,容易被压弯,轴承套与固定板固定连接,轴承设置在转轴与轴承套之间,减小转动的摩擦力,结构简单,精度高,延长使用寿命。In the above technical solution, both the second pulley and the third pulley are arranged on the rotating shaft, and the third pulley can be two coaxially arranged grading pulleys, and the diameters of each grading pulley are different, which can be used to control the processing cutter heads with different rotating speeds. The range is larger, and the preferred fixed plate can be two. The two fixed plates are arranged at intervals and fixedly connected by connecting rods. Because there is a height difference between the first pulleys, the first pulley is preferably aligned with the second pulley during transmission. Flat, the third pulley should be flush with the roller, so that the transmission efficiency is the highest and the precision is also the highest, and when there are more than two pulley sets, they can be separately installed on two fixing plates to avoid the strength of one fixing plate being insufficient. It is easy to be bent, the bearing sleeve is fixedly connected with the fixed plate, the bearing is arranged between the rotating shaft and the bearing sleeve, the friction force of rotation is reduced, the structure is simple, the precision is high, and the service life is prolonged.
作为本实用新型的进一步设置,所述轴承套的外周面上设置有螺纹,轴承套的外周面上还设置有限位凸环,固定板上设置有与轴承套适配的通孔,轴承套的一端穿过通孔后用螺母固定。As a further setting of the present invention, the outer peripheral surface of the bearing sleeve is provided with threads, the outer peripheral surface of the bearing sleeve is also provided with a limiting convex ring, and the fixed plate is provided with a through hole adapted to the bearing sleeve. Fix one end with a nut after passing through the through hole.
上述技术方案中,限位凸环的设置是为了避免轴承套穿过固定板,转轴、轴承和轴承套装好以后,轴承套远离限位凸环的一端穿过通过通孔,然后通过螺母拧紧固定,安装和拆卸均很方便。In the above technical solution, the setting of the limiting convex ring is to prevent the bearing sleeve from passing through the fixing plate. After the rotating shaft, bearing and bearing are assembled, the end of the bearing sleeve away from the limiting convex ring passes through the through hole, and then is tightened and fixed by a nut. , Easy to install and disassemble.
采用上述方案,传动装置通过第一驱动电机同时驱动升降杆、转动盘和顶杆运动,减少部件,驱动电机采用伺服电机,提高加工精度,上转动装置通过第二驱动电机驱动多个加工刀头,减少电机的使用,且通过第一皮带轮、第二皮带轮和第三皮带轮的传动构成多级变速,扩大转速的调节范围,应用范围更广,满足各个加工刀头不同转速的需求,结构简单,安装方便,延长使用寿命,体积更小,提高产品质量,提高市场竞争力。With the above scheme, the transmission device simultaneously drives the movement of the elevating rod, the rotating disc and the ejector rod through the first driving motor, reducing parts, and the driving motor adopts a servo motor to improve the machining accuracy, and the upper rotating device drives multiple processing cutter heads through the second driving motor , reduce the use of the motor, and form a multi-stage speed change through the transmission of the first pulley, the second pulley and the third pulley, expand the adjustment range of the speed, and have a wider application range to meet the needs of different speeds of each processing head. The structure is simple, Easy installation, prolong service life, smaller size, improve product quality, and improve market competitiveness.
下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
附图说明Description of drawings
附图1为本实用新型具体实施例外观示意图;Accompanying drawing 1 is the appearance schematic diagram of the specific embodiment of the utility model;
附图2为本实用新型具体实施例局部结构图;Accompanying drawing 2 is the local structural diagram of the specific embodiment of the utility model;
附图3为本实用新型具体实施例局部结构图;Accompanying drawing 3 is the local structural diagram of the specific embodiment of the utility model;
附图4为本实用新型具体实施例局部结构图;Accompanying drawing 4 is the local structural diagram of the specific embodiment of the utility model;
附图5为本实用新型具体实施例局部结构图;Accompanying drawing 5 is the local structural diagram of the specific embodiment of the utility model;
附图6为本实用新型具体实施例局部结构图;Accompanying drawing 6 is the local structural diagram of the specific embodiment of the utility model;
附图7为本实用新型具体实施例局部结构图;Accompanying drawing 7 is the local structural diagram of the specific embodiment of the utility model;
附图8为本实用新型具体实施例结构剖视图。Accompanying drawing 8 is the structural sectional view of the specific embodiment of the utility model.
具体实施方式Detailed ways
本实用新型的具体实施例如图1-8所示,一种圆盘式多工位笔尖加工设备,包括机架1,机架1上设置有笔尖加工装置2,所述笔尖加工装置2包括固定盘21,固定盘21上设置有转动盘22,转动盘22上设置有笔尖夹头221,转动盘22的上方设置有固定座23,固定座23上设置有加工刀头231,所述笔尖加工装置2的下方设置有驱动加工刀头231升降和转动盘22转动的下传动装置3,笔尖加工装置2的上方设置有可驱动加工刀头231转动的上转动装置4,所述下传动装置3包括上下传动机构31、转盘传动机构32和顶杆传动机构33,上下传动机构31包括升降杆311和第一驱动电机312,第一驱动电机312的输出轴上设置有连接轴313,连接轴313与第一驱动电机312的输出轴联动,且连接轴313的中心线相对于输出轴的中心线呈偏心设置,升降杆311与连接轴313通过连杆314连接,连杆314与升降杆311构成转动配合,连杆314和连接轴313构成转动配合,所述升降杆311的端部沿其周向间隔设置有第一铰接座3111,第一铰接座3111与加工刀头231通过传动杆315连接,第一铰接座3111和加工刀头231之间设置有固定在固定座23上的支撑座232,传动杆315与支撑座232构成转动配合。固定盘21和固定座23均是固定在机架1上的,升降杆311依次穿过固定盘21、转动盘22和固定座23,升降杆311的端部与加工刀头231联动,带动加工刀头231上下移动,加工刀头231与固定座23构成伸缩配合,支撑座232固定在固定座23上,对传动杆315起杆杠支撑作用,通过杠杆原理,升降杆311向上运动时,加工刀头231向下运动,升降杆311向下运动时,加工刀头231向上运动,支撑座232设置在靠近加工刀头231的位置,这样更省力,结构简单,方便操作,提高生产效率,输出轴位于升降杆311的下方,连接轴313与输出轴平行设置,连接轴313的中心线相对于输出轴的中心线偏心设置,连杆314可直接与升降杆311铰接,也可以通过其他部件与升降杆311构成转动设置,所以连接轴313随第一驱动电机312的输出轴转动时,连杆314在连接轴313的带动下成上下运动,即带动升降杆311上下运动,升降杆311的上端与笔尖加工各个工位上的加工刀头231联动,带动加工刀头231上下移动,结构简单,安装方便,第一驱动电机312可采用伺服电机或步进电机等。The specific embodiment of the present utility model is shown in Fig. 1-8, a disc-type multi-station nib processing equipment, including a frame 1, a nib processing device 2 is arranged on the frame 1, and the nib processing device 2 includes a fixed Disk 21, fixed disk 21 is provided with rotating disk 22, and rotating disk 22 is provided with nib chuck 221, and the top of rotating disk 22 is provided with fixing seat 23, and fixing seat 23 is provided with processing cutter head 231, and described nib processing The bottom of the device 2 is provided with a lower transmission device 3 that drives the processing cutter head 231 to rise and fall and the rotating disk 22 to rotate. The top of the nib processing device 2 is provided with an upper rotating device 4 that can drive the processing cutter head 231 to rotate. Including up and down transmission mechanism 31, turntable transmission mechanism 32 and ejector rod transmission mechanism 33, up and down transmission mechanism 31 includes elevating rod 311 and first driving motor 312, the output shaft of first driving motor 312 is provided with connecting shaft 313, connecting shaft 313 It is linked with the output shaft of the first drive motor 312, and the center line of the connecting shaft 313 is eccentrically arranged relative to the center line of the output shaft. The lifting rod 311 and the connecting shaft 313 are connected by a connecting rod 314, which constitutes a Rotation fit, the connecting rod 314 and the connecting shaft 313 form a rotation fit, the end of the lifting rod 311 is provided with first hinged seats 3111 at intervals along its circumference, and the first hinged seat 3111 is connected to the processing cutter head 231 through a transmission rod 315 A support seat 232 fixed on the fixed seat 23 is arranged between the first hinge seat 3111 and the processing tool head 231 , and the transmission rod 315 forms a rotational fit with the support seat 232 . The fixed disk 21 and the fixed seat 23 are all fixed on the frame 1, and the lifting rod 311 passes through the fixed disk 21, the rotating disk 22 and the fixed seat 23 in turn, and the end of the lifting rod 311 is linked with the processing cutter head 231 to drive the processing The cutter head 231 moves up and down, and the processing cutter head 231 forms a telescopic fit with the fixed seat 23. The support seat 232 is fixed on the fixed seat 23, and acts as a lever support to the transmission rod 315. The cutter head 231 moves downward, and when the elevating rod 311 moves downward, the processing cutter head 231 moves upward, and the support seat 232 is arranged at a position close to the processing cutter head 231, which is more labor-saving, simple in structure, convenient to operate, improves production efficiency, and outputs The shaft is located below the lifting rod 311, the connecting shaft 313 is arranged parallel to the output shaft, the center line of the connecting shaft 313 is eccentrically arranged relative to the center line of the output shaft, and the connecting rod 314 can be directly hinged with the lifting rod 311, or can be connected with The elevating rod 311 constitutes a rotating arrangement, so when the connecting shaft 313 rotates with the output shaft of the first driving motor 312, the connecting rod 314 moves up and down under the drive of the connecting shaft 313, that is, drives the elevating rod 311 to move up and down, and the upper end of the elevating rod 311 Linkage with the processing cutter head 231 on each station of nib processing, drive the processing cutter head 231 to move up and down, simple in structure, easy to install, the first driving motor 312 can adopt servo motor or stepper motor etc.
上述连杆314与升降杆311通过摆臂316连接,摆臂316包括相互铰接的上摆臂3161和下摆臂3162,上摆臂3161的另一端与升降杆311铰接,下摆臂3162的另一端与设置在升降杆311下方的第二铰接座3163铰接,所述上摆臂3161和下摆臂3162的铰接处设置有铰接轴3164,连杆314的一端铰接在铰接轴3164上。优选的第二铰接座3163设置在升降杆311的正下方,上摆臂3161和下摆臂3162对称设置,连杆314作用在上摆臂3161和下摆臂3162的铰接处,使上摆臂3161和下摆臂3162受力均匀,连杆314更省力,延长使用寿命,第二铰接座3163与下摆臂3162、下摆臂3162与上摆臂3161、上摆臂3161与升降杆311之间均为转动设置,各个连接处均设置有轴承,减小摩擦,降低噪声,提供一个舒适的生产环境。Above-mentioned connecting rod 314 and elevating rod 311 are connected by swing arm 316, and swing arm 316 comprises mutually hinged upper swing arm 3161 and lower swing arm 3162, and the other end of upper swing arm 3161 is hinged with elevating rod 311, and the other end of lower swing arm 3162 is connected with The second hinge seat 3163 arranged below the lifting rod 311 is hinged, the hinge of the upper swing arm 3161 and the lower swing arm 3162 is provided with a hinge shaft 3164, and one end of the connecting rod 314 is hinged on the hinge shaft 3164. The preferred second hinged seat 3163 is arranged directly below the lifting rod 311, the upper swing arm 3161 and the lower swing arm 3162 are arranged symmetrically, and the connecting rod 314 acts on the hinge of the upper swing arm 3161 and the lower swing arm 3162, so that the upper swing arm 3161 and the lower swing arm 3162 The lower swing arm 3162 is evenly stressed, the connecting rod 314 is more labor-saving, and prolongs the service life. The second hinge seat 3163 and the lower swing arm 3162, the lower swing arm 3162 and the upper swing arm 3161, and the upper swing arm 3161 and the elevating rod 311 are all rotated. , Each connection is equipped with bearings to reduce friction, reduce noise, and provide a comfortable production environment.
上述转盘传动机构32包括设置在转动盘22下方的蜗杆321,蜗杆321与第一驱动电机312的输出轴通过皮带轮组件322联动,所述转动盘22上设置有与蜗杆321啮合的凸块323,凸块323沿转动盘22的周向间隔分布,蜗杆321的转动带动转动盘22转动。皮带轮组件322包括设置在第一驱动电机312输出轴上的主动轮3221和设置在蜗杆321上的从动轮3222,主动轮3221与从动轮3222通过皮带3223连接,蜗杆321上设置有成螺旋状的轮齿3211,凸块323的大小与相邻两个轮齿3211之间的空隙适配,相邻两个凸块323之间的间隙与轮齿3211的厚度适配,蜗杆321转动时,轮齿3211将对应的凸块323不断往前推移,促使转动盘22转动,蜗杆321也是由第一驱动电机312驱动,无需单独的电机驱动,减少部件,降低生产成本,减小设备的体积。The turntable transmission mechanism 32 includes a worm 321 arranged below the turntable 22, the worm 321 is linked with the output shaft of the first drive motor 312 through the pulley assembly 322, and the turntable 22 is provided with a bump 323 that engages with the worm 321, The protrusions 323 are distributed at intervals along the circumference of the rotating disk 22 , and the rotation of the worm 321 drives the rotating disk 22 to rotate. The pulley assembly 322 includes a driving wheel 3221 arranged on the output shaft of the first driving motor 312 and a driven wheel 3222 arranged on the worm 321, the driving wheel 3221 and the driven wheel 3222 are connected by a belt 3223, and the worm 321 is provided with a spiral Gear teeth 3211, the size of the protrusion 323 is adapted to the gap between two adjacent teeth 3211, the gap between two adjacent protrusions 323 is adapted to the thickness of the gear teeth 3211, when the worm 321 rotates, the gear The tooth 3211 pushes the corresponding protrusion 323 forward continuously to make the rotating disc 22 rotate. The worm 321 is also driven by the first driving motor 312, which does not require a separate motor drive, reduces parts, reduces production costs, and reduces the volume of the equipment.
上述顶杆传动机构33包括固定在升降杆311上的驱动杆331,驱动杆331上设置有连接杆332,连接杆332与驱动杆331转动设置,所述连接杆332上连接有滑块333,滑块333上固定设置有顶杆334,所述滑块333的侧边设置有固定在固定盘21上的导轨335,滑块333与导轨335构成导向滑移配合。顶杆334是用来将对应工位上的笔尖夹头221顶开,使夹头221松开,解除对笔尖的夹持,方便笔尖下料,驱动杆331固定在升降杆311上,随着升降杆311上下移动,即带动滑块333上下移动,当升降杆311向上运动时,驱动加工刀头231向下运动,此时滑块333向上运动,方便工位上的下料机构下料,当升降杆311向下运动时,加工刀头231向上运动,滑块333向下运动,使夹头221重新处于夹持状态,顶杆334也是由第一驱动电机312驱动,减少部件,提高精度,提高产品质量。The above-mentioned ejector rod transmission mechanism 33 includes a driving rod 331 fixed on the elevating rod 311, the driving rod 331 is provided with a connecting rod 332, the connecting rod 332 and the driving rod 331 are rotated, and the connecting rod 332 is connected with a slider 333, A push rod 334 is fixedly arranged on the slider 333 , and a guide rail 335 fixed on the fixed plate 21 is arranged on a side of the slider 333 , and the slider 333 and the guide rail 335 form a guiding sliding fit. The ejector rod 334 is used to push away the nib chuck 221 on the corresponding station, so that the chuck 221 is loosened, and the clamping of the nib is released to facilitate the feeding of the nib. The driving rod 331 is fixed on the elevating rod 311. Lifting rod 311 moves up and down, which drives slider 333 to move up and down. When lifting rod 311 moves upward, it drives processing cutter head 231 to move downward. At this time, slider 333 moves upward, which is convenient for the unloading mechanism on the station to unload. When the lifting rod 311 moves downward, the processing cutter head 231 moves upward, and the slider 333 moves downward, so that the chuck 221 is in the clamping state again, and the ejector rod 334 is also driven by the first driving motor 312, reducing parts and improving precision ,improve product quality.
上述上转动装置4包括第二驱动电机41和设置在加工刀头231上方的转轮42,第二驱动电机41的输出轴上连接有至少两个同轴设置的第一皮带轮43,各第一皮带轮43的直径不同,第一皮带轮43与第二驱动电机41的输出轴同步转动,每个第一皮带轮43都对应设置有一组皮带轮组44,皮带轮组44包括有同轴设置的第二皮带轮4441和第三皮带轮442,第二皮带轮441与第一皮带轮43之间通过第一皮带45连接,所述第三皮带轮442与对应的转轮42之间通过第二皮带46连接。优选的根据需要第一皮带轮43可以是两个、三个、四个或者更多,皮带轮组44可以是一个、两个、三个或者更多,每个第一皮带轮43对应一组皮带轮组44,每组皮带轮组44中的第二皮带轮441的直径可以是不同的,也可以是相同的,各第一皮带轮43和各第二皮带轮441组成的传送结构的输出转速不同,可满足各个加工刀头231的转速需求,且通过多级变速的方式来控制转速,可调节的转速范围更广,可通过更换第一皮条轮43或第二皮条轮441或第三皮条轮442或第二驱动电机41的转速来调节最终的输出转速,结构简单,调节方便,调节的档位更多,每个第三皮条轮442对应一个滚轮42或多个滚轮42,只需一个第二驱动电机41即可控制多个滚轮42,且满足各个加工刀头231所要的转速,减少部件,安装方便,降低生产成本。The above-mentioned upper rotating device 4 includes a second drive motor 41 and a runner 42 arranged above the processing cutter head 231. The output shaft of the second drive motor 41 is connected with at least two coaxially arranged first pulleys 43, each first The diameters of the pulleys 43 are different. The first pulley 43 rotates synchronously with the output shaft of the second drive motor 41. Each first pulley 43 is correspondingly provided with a set of pulleys 44, and the set of pulleys 44 includes a second pulley 4441 coaxially arranged. and the third pulley 442 , the second pulley 441 is connected to the first pulley 43 through the first belt 45 , and the third pulley 442 is connected to the corresponding pulley 42 through the second belt 46 . The preferred first pulley 43 can be two, three, four or more according to needs, and the pulley set 44 can be one, two, three or more, and each first pulley 43 corresponds to a set of pulley sets 44 , the diameters of the second pulleys 441 in each group of pulley sets 44 can be different or the same, and the output speeds of the transmission structure formed by each first pulley 43 and each second pulley 441 are different, which can meet the requirements of each processing knife. The speed requirement of the head 231, and the speed is controlled by a multi-stage speed change method, the adjustable speed range is wider, and the first pimp wheel 43 or the second pimp wheel 441 or the third pimp wheel 442 or the second driving motor can be replaced 41 to adjust the final output speed, the structure is simple, the adjustment is convenient, and there are more adjustable gears. Each third pimp 442 corresponds to one roller 42 or multiple rollers 42, and only one second drive motor 41 is required. Multiple rollers 42 are controlled, and the rotational speed required by each processing cutter head 231 is satisfied, components are reduced, installation is convenient, and production cost is reduced.
上述第二驱动电机41上固定设置有固定板47,固定板47上穿设有转轴443,转轴443上套设有轴承444,轴承444上套设有轴承套445,转轴443通过轴承套445固定在固定板47上,第二皮带轮441和第三皮带轮442均转轴443构成联动配合。第二皮带轮441和第三皮带轮442均设置在转轴443上,第三皮带轮442可以是两个同轴设置的分级皮带轮,各分级皮带轮的直径不同,可用于控制不同转速的加工刀头231,应用范围更大,优选的固定板47可以是两个,两个固定板47间隔设置且通过连杆固定连接,因各个第一皮带轮41之间有高度差,传送时,第一皮带轮41最好与第二皮带轮441齐平,第三皮带轮442最好与滚轮42齐平,这样传送效率最高,而且精度也最高,且当皮带轮组44为两个以上时,可分开设置在两个固定板47上,避免一个固定板47的强度不够,容易被压弯,轴承套445与固定板47固定连接,轴承444设置在转轴443与轴承套445之间,减小转动的摩擦力,结构简单,精度高,延长使用寿命。The above-mentioned second driving motor 41 is fixedly provided with a fixed plate 47, the fixed plate 47 is provided with a rotating shaft 443, the rotating shaft 443 is provided with a bearing 444, the bearing 444 is provided with a bearing sleeve 445, and the rotating shaft 443 is fixed by the bearing sleeve 445 On the fixed plate 47 , the second pulley 441 and the third pulley 442 are connected to the rotating shaft 443 to form a linkage cooperation. Both the second pulley 441 and the third pulley 442 are arranged on the rotating shaft 443, the third pulley 442 can be two coaxially arranged grading pulleys, the diameters of each grading pulley are different, and can be used to control the processing cutter heads 231 of different rotating speeds. The range is larger, and the preferred fixed plate 47 can be two, and the two fixed plates 47 are arranged at intervals and are fixedly connected by connecting rods. Because there is a height difference between each first pulley 41, when transmitting, the first pulley 41 is preferably the same as the first pulley. The second pulley 441 is flush, and the third pulley 442 is preferably flush with the roller 42, so that the transmission efficiency is the highest, and the precision is also the highest, and when the pulley group 44 is more than two, it can be separately arranged on two fixed plates 47 , to avoid that the strength of a fixed plate 47 is not enough, it is easy to be bent, the bearing sleeve 445 is fixedly connected with the fixed plate 47, and the bearing 444 is arranged between the rotating shaft 443 and the bearing sleeve 445 to reduce the friction force of rotation, the structure is simple, and the precision is high ,Extended service life.
上述轴承套445的外周面上设置有螺纹,轴承套445的外周面上还设置有限位凸环4451,固定板47上设置有与轴承套445适配的通孔,轴承套445的一端穿过通孔后用螺母4452固定。限位凸环4451的设置是为了避免轴承套445穿过固定板47,转轴443、轴承444和轴承套445装好以后,轴承套445远离限位凸环4451的一端穿过通过通孔,然后通过螺母4452拧紧固定,安装和拆卸均很方便。The outer peripheral surface of the above-mentioned bearing sleeve 445 is provided with threads, and the outer peripheral surface of the bearing sleeve 445 is also provided with a limiting convex ring 4451. The fixing plate 47 is provided with a through hole adapted to the bearing sleeve 445, and one end of the bearing sleeve 445 passes through Fix it with nut 4452 after passing through the hole. The setting of the limiting protruding ring 4451 is in order to prevent the bearing sleeve 445 from passing through the fixed plate 47. After the rotating shaft 443, the bearing 444 and the bearing sleeve 445 are installed, the end of the bearing sleeve 445 away from the limiting protruding ring 4451 passes through the through hole, and then It is fixed by tightening the nut 4452, and it is very convenient to install and disassemble.
本实用新型不局限于上述具体实施方式,本领域一般技术人员根据本实用新型公开的内容,可以采用其他多种具体实施方式实施本实用新型的,或者凡是采用本实用新型的设计结构和思路,做简单变化或更改的,都落入本实用新型的保护范围。The utility model is not limited to the above-mentioned specific implementation manners, those skilled in the art can adopt various other specific implementation modes to implement the utility model according to the disclosed content of the utility model, or whoever adopts the design structure and ideas of the utility model, Do simple changes or changes, all fall into the protection scope of the present utility model.
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Address after: 325400 Zhongyu village, Aojiang Town, Pingyang County, Wenzhou City, Zhejiang Province Patentee after: Wenzhou Shangwei pen industry Co.,Ltd. Address before: 325000 Zhongyu village, Aojiang Town, Pingyang County, Wenzhou City, Zhejiang Province Patentee before: PINGYANG SHANGWEI PEN INDUSTRY CO.,LTD. |
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