CN206966909U - Robot welding tooling - Google Patents
Robot welding tooling Download PDFInfo
- Publication number
- CN206966909U CN206966909U CN201720531139.8U CN201720531139U CN206966909U CN 206966909 U CN206966909 U CN 206966909U CN 201720531139 U CN201720531139 U CN 201720531139U CN 206966909 U CN206966909 U CN 206966909U
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- Prior art keywords
- welding
- robot
- module
- workpiece
- welding tooling
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Abstract
The utility model discloses robot welding tooling, it is arranged in guard rail, it is corresponding with the quantity and location matches of the displacement module including robot module at least one, for realizing Automation of Welding, and multiple displacement modules for being used to complete workpiece adjustment station, the robot module；The robot welding tooling also includes being used for the welding module for realizing workpiece welding, and the control module of the whole welding process of control, the robot module, the welding module and the displacement module are connected with the control module, and under the control of the control module, cooperated between three, realize the robot welding to workpiece jointly.A kind of robot welding tooling that utility model provides, has stabilized and increased welding quality, has improved the production efficiency of processing enterprise.In addition, the utility model can be adapted to the welding of different workpieces by changing different work piece holders, to greatest extent on expand the scope of application of the present utility model.
Description
Technical field
A kind of welding tooling, more particularly to a kind of robot welding tooling are the utility model is related to, belongs to welding technique neck
Domain.
Background technology
With the development of mechanical automation, requirement more and more higher of the enterprise to welding technique, the human weld of traditional approach
Can not fully meet current enterprise development needs, particularly with complex part welding when, often may require that adjustment work
Position, current working condition are to change the motion mode of workpiece, could weld when in preferable posture, can thus make
It is low into operating efficiency, workpiece resetting, and soldering angle whard to control, cause very big behaviour to welding field staff
Make difficult.
At present in the welding procedure processing of alliance's copper coin, copper coin preheating and its welding are completed by manual operation, are manually existed
Splice copper coin on jig, manually change station, human weld with the pre- heated work pieces of flame gun, artificial upset workpiece and manually beat
Grinder part, in whole alliance's copper coin welding procedure, entirety is manually operated, labor intensity is big, efficiency is low, and workpiece
Quality can change as the technical merit of operating personnel is different so that the processing dimension and crudy of workpiece are difficult to protect
Card, while the weld fumes occurred in welding process, very big harm is caused to the body of operating personnel and greatly peace be present
Full blast danger.
In summary, how a kind of welding tooling for being capable of fast and effective welding is provided, can solve current alliance's copper coin
Problems existing for welding, moreover it is possible to improve welding efficiency and welding quality, while the operation difficulty of staff can also be reduced
Just become those skilled in the art's urgent problem to be solved.
The content of the invention
The purpose of this utility model is exactly to solve the above-mentioned problems in the prior art, there is provided a kind of robot weldering
Frock is connect, the welding tooling is improved welding efficiency and welding quality and reduces operation difficulty.
Technical solution of the present utility model is：Robot welding tooling, it is arranged in guard rail, including at least one
Robot module individual, for realizing Automation of Welding, and multiple displacement modules for being used to complete workpiece adjustment station, it is described
Robot module is corresponding with the quantity and location matches of the displacement module；The robot welding tooling also includes being used to realize
The welding module of workpiece welding, and the control module of the whole welding process of control, the robot module, the welding module and
The displacement module is connected with the control module, and under the control of the control module, is cooperated between three,
The robot welding to workpiece is realized jointly.
Preferably, the robot module includes the first fixed mount, the robot sheet being fixedly installed on the first fixed mount
Body, the mechanical arm on robot body and the actuator positioned at mechanical arm tail end.
Preferably, the welding module includes welding wire-feed motor, welding gun head, clear rifle wire shearing machine and the source of welding current, described
Welding wire-feed motor and the welding gun head are located on the mechanical arm, and the clear rifle wire shearing machine is located at the side of the robot,
The welding wire-feed motor, the welding gun head, the clear rifle wire shearing machine are connected with the source of welding current.
Preferably, each displacement module includes the second fixed mount, rotating mechanism and clamp mechanism, the whirler
Structure is respectively positioned on second fixed mount with the clamp mechanism, and the rotating mechanism is connected with the clamp mechanism.
Preferably, the rotating mechanism includes a rotary power component, two pivots and a sensor, the Power Component
Positioned at the support bracket fastened side, the pivot is located at the support bracket fastened both ends and is connected with the clamp mechanism,
The sensor is used to be accurately positioned the anglec of rotation and with wherein one pivot be connected.
Preferably, the rotary power component includes servo positioner and the RV being connected with the servomotor slows down
Machine.
Preferably, the clamp mechanism includes being used to fix and clamp the clamping device of the workpiece, and for supporting
The jig frame of clamping device is stated, the clamping device is located in the jig frame；The quantity of the jig frame is two,
Include multiple clamping devices in each jig frame.
Preferably, the control module includes control cabinet, the programmable controller in the switch board and operation circle
Face.
Preferably, the robot welding tooling also includes a digital HF induction heating apparatus.
Preferably, the robot welding tooling is additionally provided with least one radiator fan.
Compared with prior art, it is embodied in the advantages of the utility model：
The utility model provides a kind of robot welding tooling, has been completed quickly and effectively workpiece welding, stablizes and carries
High welding quality, ensure that the yields of product, improves the production efficiency of processing enterprise.Meanwhile in the utility model
Switching mechanism can realize 0 ° of workpiece and 180 ° of rotation, so as to adjust workpiece welding post, welding efficiency be improved, in addition, this reality
Workpiece can be positioned with the work piece holder in new, and by changing different work piece holders, is adapted to the weldering of different workpieces
Connect, to greatest extent on expand the scope of application of the present utility model.In addition, the utility model is clear in structure, mechanical relation is excellent,
Assembly cost is low, is adapted to large-scale promotion to use.
Just accompanying drawing in conjunction with the embodiments below, is described in further detail to specific embodiment of the present utility model, so that this
Utility model technical scheme is more readily understood, grasped.
Brief description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is the utility model overlooking the structure diagram；
Fig. 3 is the structural representation of robot module and displacement module in the utility model.
Wherein：1- robot modules；The fixed mounts of 11- first；12- robot bodies；13- mechanical arms；2- conjugates module；
The fixed mounts of 21- second；22- rotating mechanisms；221- rotary power components；222- pivots；23- clamp mechanisms；231- clamping devices；
232- jig frames；3- welding modules；31- welds wire-feed motor；32- welding gun heads；The clear rifle wire shearing machines of 33-；The 34- sources of welding current；
4- control cabinets；The digital HF induction heating apparatus of 5-；6- radiator fans；7- guard rails.
Embodiment
The utility model discloses a kind of robot welding tooling, and as shown in Figure 1 to Figure 3, the robot welding tooling is set
Put in guard rail 7, it includes robot module 1 at least one, for realizing Automation of Welding, and multiple for completing
Workpiece adjusts the displacement module 2 of station, and robot module 1 is corresponding with the quantity and location matches that conjugate module 2；Robot welding
Frock also includes being used for the welding module 3 for realizing workpiece welding, and the control module of the whole welding process of control, robot module
1st, welding module 3 and displacement module are connected with control module, and under the control of control module, phase interworking between three
Close, realize the robot welding to workpiece jointly.
In the present embodiment, a preferably robot module 1 and two displacement modules 2, i.e., the first displacement module and the
Two displacement modules, two displacement modules 2 be arranged in parallel, and robot module 1 can move as needed between two displacement modules 2
Operation.This technology career field personnel according to being actually needed, can also change the position relationship of two displacement modules 2.For example, it can incite somebody to action
Two displacement modules 2 are disposed vertically.
Further, robot module 1 includes the first fixed mount 11, the robot being fixedly installed on the first fixed mount 11
Body 12, the mechanical arm 13 on robot body 12 and the actuator 14 positioned at the end of mechanical arm 13.Actuator 14 can root
According to the different actuator 14 of robot function different choice, in the present embodiment, the actuator 14 is welding gun head 32 and high frequency
Sensing heating pipette tips, the two is connected to the end of mechanical arm 13 by a link.
Further, welding module 3 includes welding wire-feed motor 31, welding gun head 32, clear rifle wire shearing machine 33 and welding electricity
Source 34, weld wire-feed motor 31 and the welding gun head 32 and be located on the mechanical arm 13, weld wire-feed motor 31, welding gun head 32,
The clear uniform welding power supply 34 of rifle wire shearing machine 33 is connected.Clear rifle wire shearing machine 33 is located at the side of robot, is robot welding system
In necessary device, splashed and for cleaning the inside of welding gun head 32 to anti sling liquid is sprayed inside welding gun head 32, to prolong
The service life of long welding gun head 32 and the interval time of maintenance.
In the technical solution of the utility model, it is each conjugate module 2 include the second fixed mount 21, rotating mechanism 22 and
Clamp mechanism 23, rotating mechanism 22 are respectively positioned on the second fixed mount 21 with clamp mechanism 23, rotating mechanism 22 and clamp mechanism 23
It is connected.
Wherein, rotating mechanism 22 includes 221, two sensors of pivot 222 and one of a rotary power component（Do not show in figure
Go out）, Power Component is located at support bracket fastened side, pivot 222 be located at the support bracket fastened both ends and with the phase of clamp mechanism 23
Connection, sensor are used to be accurately positioned the anglec of rotation and with a wherein pivot 222 be connected.And rotary power component 221 includes
Servo positioner（Not shown in figure）And the RV reductors being connected with the servomotor（Not shown in figure）.The whirler
Different angle structure 22 can complete workpiece from 0 ° to 180 ° rotates, and passes through sensor and gag lever post（Not shown in figure）It is real
Existing precise positioning.
In addition, clamp mechanism 23 includes being used to fix and clamp the clamping device 231 of the workpiece, and it is described for supporting
The jig frame 232 of clamping device 231, clamping device 231 are located in the jig frame 232, the folder in the utility model
Tight device 231 can select different clamping devices 231 according to the characteristics of workpiece, to adapt to the welding of different workpieces, expand
The use range of the clamp mechanism 23.In the present embodiment, the quantity of jig frame 232 is two, in each jig frame 232
Include four clamping devices 231.Another group of workpiece cooling, is improved while so as to meet one group of workpiece preheating, welding
Welding efficiency.
Further, control module includes control cabinet 4, the programmable controller in the switch board（Do not show in figure
Go out）And operation interface（Not shown in figure）；Robot welding tooling also includes a digital HF induction heating apparatus 5.It should add
Hot equipment can realize that multistage heating makes a reservation for, and it includes a cabinet and a high-frequency induction heating pipette tips, the high-frequency induction heating
Pipette tips are connected to the end of robot arm 13 with welding gun head 32 by a link；Robot welding tooling is additionally provided with
At least one radiator fan and the radiator fan 6 cooled down for workpiece, in the present embodiment, the robot welding tooling is provided with
Two radiator fans 6, to accelerate the cool time of workpiece, though so as to the welding process time of short whole workpiece, improve work
Efficiency.
The operating method of robot welding tooling described in the present embodiment described briefly below：
In the present embodiment, A stack clamping devices and B stack clamping devices are provided with the first displacement module, become second
C stack clamping devices and D stack clamping devices are provided with the module of position, wherein A stack clamping devices, B stack clamping devices, C groups clamps dress
Put, include two two clamping devices placed side by side per stack clamping device in D stack clamping devices, on every stack clamping device all
It is placed with workpiece, referred to as A groups workpiece, B groups workpiece, C groups workpiece and D group workpiece.
The first step, first, according to the characteristics of workpiece, artificial selection simultaneously installs suitable clamp mechanism 23, in the present embodiment
In, workpiece welds for copper coin, and the clamp mechanism 23 of selection is hand clamp；Secondly, manually A groups workpiece and B groups workpiece are distinguished
It is fixedly installed in the first displacement module by A stack clamping devices and B stack clamping devices.Then, robot passes through high frequency sense
Pipette tips should be heated to preheat A groups workpiece, and A groups workpiece is welded by welding gun head 32, at the same it is artificial again by C groups workpiece and D
Group workpiece is fixedly installed in the second displacement module by C stack clamping devices and D stack clamping devices respectively.Afterwards, according to scattered
The position of Hot-air fan 6 sets the flip angle of the first displacement module, shortens the cooling velocity of A group workpiece using radiator fan 6.
Second step, robot are preheated by high-frequency induction heating pipette tips to B groups workpiece, and by welding gun head 32 to B groups
Workpiece welds, and is then turned on radiator fan 6 and B groups workpiece is cooled down, now, robot module 1 is moved into the second displacement module
Neighbouring suitable position, is manually polished to A groups workpiece and B group workpiece, and overturn the first displacement module acceleration A groups workpiece with
The cooling of B group workpiece.
3rd step, operation is carried out to the C groups workpiece in the second displacement module and D groups workpiece, i.e. robot passes through high frequency sense
Should heat pipette tips to C groups workpiece preheat, and by welding gun head 32 to C groups workpiece welding after, according to the position of radiator fan 6
The flip angle of the second displacement module is installed, shortens the cooling velocity of C group workpiece using radiator fan 6.
4th step, robot are preheated by high-frequency induction heating pipette tips to D groups workpiece, and by welding gun head 32 to D groups
Workpiece welds, and is then turned on radiator fan 6 and D groups workpiece is cooled down, now, robot module 1 is moved into the first displacement module
Neighbouring suitable position, is manually polished to C groups workpiece and D group workpiece, and overturn the first displacement module acceleration C groups workpiece with
The cooling of D group workpiece.
5th step, robot is preheated by high-frequency induction heating pipette tips to the another side of A group workpiece, and passes through welding
Pipette tips 32 are welded to the another side of A group workpiece, are then turned on radiator fan 6 and A groups workpiece is cooled down, same mode is to B
The another side of group workpiece is preheated, welded and cooled down, so as to complete A groups workpiece in the first displacement module and B group workpiece
Welding job.
6th step, robot is preheated by high-frequency induction heating pipette tips to the another side of C group workpiece, and passes through welding
Pipette tips 32 are welded to the another side of C group workpiece, are then turned on radiator fan 6 and C groups workpiece is cooled down, same mode is to C
The another side of group workpiece is preheated, welded and cooled down, so as to complete C groups workpiece in the second displacement module and D group workpiece
Welding job.
Six steps complete a cyclic process of welding of the robot welding tooling to copper coin more than, if large batch of
Copper coin needs to weld, and can also intert progress, i.e., can keep pre- in turn in turn between the first displacement module and the second displacement module
Heat, welding, the state of cooling, when the first workpiece for conjugating in module cools down, the workpiece in the second displacement module can be preheated, welded
Connect.So that workpiece welding can be completed quickly and effectively, the production efficiency of processing enterprise is improved.
Prominent effect of the present utility model is：Utility model provides a kind of robot welding tooling, fast and effeciently complete
Into workpiece welding, welding quality has been stabilized and increased, ensure that the yields of product, has improved the production effect of processing enterprise
Rate.Meanwhile the switching mechanism in the utility model can realize 0 ° of workpiece and 180 ° of rotation, so as to adjust workpiece welding post,
Welding efficiency is improved, in addition, the work piece holder in the utility model can position workpiece, and by changing different workpiece clamps
Tool, be adapted to the welding of different workpieces, to greatest extent on expand the scope of application of the present utility model.In addition, this practicality is new
Type is clear in structure, mechanical relation is excellent, and assembly cost is low, is adapted to large-scale promotion to use.
Claims (10)
1. robot welding tooling, it is arranged in guard rail, it is characterised in that：Including at least one, automatic for realization welding
The robot module of change, and multiple displacement modules for being used to complete workpiece adjustment station, the robot module and the change
The quantity and location matches of position module are corresponding；The robot welding tooling also includes being used for the welding mould for realizing workpiece welding
Block, and the control module of the whole welding process of control, the robot module, the welding module and the displacement module with
The control module is connected, and under the control of the control module, is cooperated between three, realizes jointly to workpiece
Robot welding.
2. robot welding tooling according to claim 1, it is characterised in that：The robot module includes first and fixed
Frame, the robot body being fixedly installed on the first fixed mount, the mechanical arm on robot body and positioned at mechanical arm end
The actuator at end.
3. robot welding tooling according to claim 1, it is characterised in that：The welding module includes welding wire feed
Machine, welding gun head, clear rifle wire shearing machine and the source of welding current, the welding wire-feed motor and the welding gun head are located at the mechanical arm
On, the clear rifle wire shearing machine is located at the side of the robot, and the welding wire-feed motor, the welding gun head, the clear rifle are cut
Silk machine is connected with the source of welding current.
4. robot welding tooling according to claim 1, it is characterised in that：Each displacement module includes second
Fixed mount, rotating mechanism and clamp mechanism, the rotating mechanism are respectively positioned on second fixed mount with the clamp mechanism, institute
Rotating mechanism is stated with the clamp mechanism to be connected.
5. robot welding tooling according to claim 4, it is characterised in that：The rotating mechanism includes a rotary power
Component, two pivots and a sensor, the Power Component are located at the support bracket fastened side, and the pivot is positioned at described solid
The both ends of fixed rack are simultaneously connected with the clamp mechanism, the sensor be used for be accurately positioned the anglec of rotation and with wherein one institute
Pivot is stated to be connected.
6. robot welding tooling according to claim 5, it is characterised in that：The rotary power component becomes including servo
Position machine and the RV reductors being connected with the servomotor.
7. robot welding tooling according to claim 4, it is characterised in that：The clamp mechanism includes being used to fix simultaneously
The clamping device of the workpiece is clamped, and for supporting the jig frame of the clamping device, the clamping device is positioned at described
In jig frame；
The quantity of the jig frame is two, includes multiple clamping devices in each jig frame.
8. robot welding tooling according to claim 1, it is characterised in that：The control module includes control cabinet, position
In programmable controller and operation interface in the switch board.
9. robot welding tooling according to claim 1, it is characterised in that：The robot welding tooling also includes one
Digital HF induction heating apparatus.
10. robot welding tooling according to claim 1, it is characterised in that：The robot welding tooling is also set up
There is at least one radiator fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720531139.8U CN206966909U (en) | 2017-05-15 | 2017-05-15 | Robot welding tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720531139.8U CN206966909U (en) | 2017-05-15 | 2017-05-15 | Robot welding tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206966909U true CN206966909U (en) | 2018-02-06 |
Family
ID=61412701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720531139.8U Expired - Fee Related CN206966909U (en) | 2017-05-15 | 2017-05-15 | Robot welding tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206966909U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110369916A (en) * | 2019-07-22 | 2019-10-25 | 江西广迪智能钢艺集团有限公司 | Intelligent multi-station high efficient rate welder |
| CN112692471A (en) * | 2020-12-18 | 2021-04-23 | 盐城耀晖人防防护设备科技有限公司 | Robot-based robot symmetry overturning fixture civil air defense door welding workstation |
-
2017
- 2017-05-15 CN CN201720531139.8U patent/CN206966909U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110369916A (en) * | 2019-07-22 | 2019-10-25 | 江西广迪智能钢艺集团有限公司 | Intelligent multi-station high efficient rate welder |
| CN112692471A (en) * | 2020-12-18 | 2021-04-23 | 盐城耀晖人防防护设备科技有限公司 | Robot-based robot symmetry overturning fixture civil air defense door welding workstation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |