CN206959774U - A kind of filter paper thickness on-line computing model - Google Patents

A kind of filter paper thickness on-line computing model Download PDF

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Publication number
CN206959774U
CN206959774U CN201720826221.3U CN201720826221U CN206959774U CN 206959774 U CN206959774 U CN 206959774U CN 201720826221 U CN201720826221 U CN 201720826221U CN 206959774 U CN206959774 U CN 206959774U
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China
Prior art keywords
roller
thickness
filter paper
live
cantilever
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Expired - Fee Related
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CN201720826221.3U
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Chinese (zh)
Inventor
王为民
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Tianjin Binhai New Area Ji Yu Automation Technology Co Ltd
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Tianjin Binhai New Area Ji Yu Automation Technology Co Ltd
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Abstract

The utility model provides a kind of filter paper thickness on-line computing model, including rack section, thickness monitor part and auxiliary translator unit, sets thickness monitor part and auxiliary translator unit on rack section, thickness monitor part is arranged at the top of auxiliary translator unit;Thickness monitor part is arranged to include installing thick stick, cantilever mechanism, roller, sensor and bottom roller;Cantilever mechanism is arranged to include installation end, cantilever and roller bridge, installation end coaxial line is sheathed on installation thick stick, one end of cantilever mounted on the downside wall of installation end, roller bridge is horizontally disposed with the other end of cantilever, corresponding coaxial line sets two rollers, the centrally disposed sensor of roller bridge on roller bridge.The utility model uses the monitor; it can realize in the production process of PM2.5 filter papers; online accurate measurement is carried out to its thickness; the continuous high-efficient production of PM2.5 filter papers is effectively ensured, product caused by avoiding shutting down static sampling wastes, testing result precision is relatively low and extension to the production cycle.

Description

A kind of filter paper thickness on-line computing model
Technical field
It the utility model is related to filter paper production technical field of auxiliary equipment, more particularly to a kind of filter paper thickness on-line monitoring Instrument.
Background technology
Using the advanced filter papers of the PM2.5 of glass fibre material, its commonly used technique making approximate with paper production Form, the surface of glass fiber filter paper is often relatively rough, therefore the accurate measurement of the thickness for glass fiber filter paper, experiment Room samples Thickness Measurement by Microwave method frequently with static state.Static state sampling method for measuring thickness is the several layers of sample stacked by standard weights contact Equal area, the thickness value of single layer samples is drawn by the thickness value divided by the number of plies of sample, the thickness value is under certain condition Average thickness, so it is difficult to the actual (real) thickness for obtaining product, in addition, sampling can inherently influence the use of product, once find Parameter is exceeded, just needs adjusting process, and until static check is qualified again, the substandard product of constantly sampling detection is past during being somebody's turn to do Toward that can only be reprocessed, production cost is added.To improve glass fibre material product thickness in process of manufacture Measurement accuracy, use real-time online measuring device, still, the existing on-line measurement device for glass fiber filter paper at present Following problem is still suffered from actual use:
1st, in the production process of the advanced filter papers of PM2.5 of glass fibre material, the on-line measurement to its thickness uses Sophisticated sensor, the sophisticated sensor are arranged above product, by the height change of detection of straight lines mobile product, to obtain production The thickness of product, yet with product surface irregular so that the numerical value change measured is violent, so be often difficult to obtain accurately Product thickness value.
2nd, for glass fibre material the advanced filter papers of PM2.5 thickness measurement, can also use gamma-rays quantitative instrument Product thickness is calculated by the quality of the glass fiber product of detection means in cooling water of units of measurement time, yet with product density Degree has differences, therefore the thickness of product is different under phase homogenous quantities, therefore the product thickness value deviation obtained is larger.
The content of the invention
Main purpose of the present utility model is solve problems of the prior art, there is provided one kind can be realized In the production process of PM2.5 filter papers, real-time online is carried out to its thickness and accurately measured, PM2.5 filter papers are effectively ensured Continuous high-efficient production, product caused by avoiding shutting down static sampling wastes, testing result precision is relatively low and to the production cycle Extension filter paper thickness on-line computing model.
In order to solve the above technical problems, the technical solution adopted in the utility model is:A kind of filter paper thickness on-line computing model, Wherein described filter paper thickness on-line computing model includes rack section, thickness monitor part and auxiliary translator unit, the framework portion Divide the upper setting thickness monitor part and the auxiliary translator unit, the thickness monitor part is arranged at the auxiliary and transmitted Partial top;
The thickness monitor part is arranged to include installing thick stick, cantilever mechanism, roller, sensor and bottom roller, the installation Thick stick is horizontally placed on the rack section, and one end of the cantilever mechanism is arranged on the installation thick stick, the cantilever mechanism The roller and the sensor are set on the other end, and the bottom roller is horizontally placed on the front lower place of the installation thick stick, the bottom The both ends of roller are arranged on the rack section, and the upside wall of the bottom roller is arranged to outside the side wall phase with the roller Cut;
The cantilever mechanism is arranged to include installation end, cantilever and roller bridge, and the installation end coaxial line is sheathed on described Install on thick stick, and one end of the cantilever is fixed on the downside wall of the installation end, be horizontally disposed with the other end of the cantilever The roller bridge, corresponding coaxial line sets two rollers, and the centrally disposed biography of the roller bridge on the roller bridge Sensor.
Further, the sensor is arranged to eddy current displacement sensor.
Further, the installation end is arranged to be rotated by 90 ° around the installation thick stick.
Further, the auxiliary translator unit is arranged to include the first live-roller and the second live-roller, and described first passes Dynamic roller is arranged to same size with second live-roller, and first live-roller and second live-roller are horizontal relative The both sides of the bottom roller should be arranged at.
Further, the line at the center of first live-roller and the center of the bottom roller and second live-roller The angle that the line at center and the center of the bottom roller is formed is more than 15 degree.
Further, the rack section is arranged to include left frame and right frame, the left frame and the right frame Corresponding setting, the installation thick stick, the bottom roller, first transmission are horizontally disposed between the left frame and the right frame Roller and second live-roller, and the left frame is arranged to identical structure with the right frame.
The utility model has the advantages and positive effects of:
(1), can be in the continuous production of filter paper by rack section, thickness monitor part and the cooperation of auxiliary translator unit During, drive filter paper to carry out by thickness monitor part the continuous detection of thickness by auxiliary translator unit, and by the number of collection Micro computer control is fed back to when factually and is partially completed data processing and record, so as to accurately obtain the reality of filter paper under integral and calculating Border thickness, the increase of production cost caused by effectively avoiding shutdown measurement, and the measured value caused by mode such as single-point detection are inclined The larger problem of difference, and production efficiency can be improved.
(2) by installing the cantilever mechanism on thick stick, the sensor on cantilever mechanism and the roller with the tangent setting of bottom roller, So that the filter paper slipped on bottom roller accurately measures its distance with filter paper upper surface under the guide effect of roller, by sensor, And the detection information is subjected to feedback processing and record, it is convenient to find filter paper life in time to obtain the thickness information of filter paper in real time Quality problems during production, so as to cost-effective, the guarantee quality of production.
(3) by the structure setting of roller bridge and two rollers, roller good hold down is further ensured in filter paper upper surface, Vibrations etc. are avoided it is departed from filter paper upper surface, so as to improve the detection stability of sensor and precision, meanwhile, roller is set Put, filter paper upper surface is caused to the uneven wear on hold-down mechanism surface in contact during also reducing long-term work Detection error problem so that the accuracy of detection of thickness monitor part is higher, and can extend the service life of thickness detection section.
(4) limited by the anglec of rotation of installation end, thickness monitor part can be ensured to the continuous of different size filter paper The problems such as good accurate thickness measuring, cantilever mechanism caused by avoiding extraneous factor and its surface depart from.
(5) carried out on the bottom roller that the filter paper auxiliary on production line is sent in thickness monitor part by the first live-roller Continuous Thickness sensitivity, complete Thickness sensitivity filter paper front end again the second live-roller auxiliary lower slider to the conveying in front of it On line, to ensure that the continuously and smoothly of filter paper moves forward, and following process is facilitated to handle, so as to effectively avoid filter paper from being detained to detecting The influence of journey.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is Fig. 1 main structure diagram.
Fig. 3 is Fig. 1 overlooking the structure diagram.
Fig. 4 is the partial enlargement structural representation in Fig. 1.
Structural scheme of mechanism when Fig. 5 is Fig. 1 work.
In figure:10- rack sections, 101- left frames, the right frames of 102-, 20- thickness monitors part, 201- installation thick sticks, 202- cantilever mechanisms, 2021- installation ends, 2022- cantilevers, 2023- roller bridges, 203- rollers, 204- sensors, 205- bottom rollers, 30- aids in translator unit, the live-rollers of 301- first, the live-rollers of 302- second.
Embodiment
In order to be better understood from the utility model, enter traveling one to the utility model with reference to specific embodiments and the drawings The description of step.
As Figure 1-Figure 5, a kind of filter paper thickness on-line computing model, including rack section 10, the and of thickness monitor part 20 Translator unit 30 is aided in, thickness monitor part 20 and auxiliary translator unit 30, thickness monitor part 20 are set on rack section 10 The top of auxiliary translator unit 30 is arranged at, is matched somebody with somebody by rack section 10, thickness monitor part 20 with auxiliary translator unit 30 Close, by auxiliary translator unit 30 filter paper can be driven to be carried out by thickness monitor part 20 in the continuous flow procedure of filter paper The continuous detection of thickness, and data Real-time Feedback to the micro computer control of collection is partially completed data processing and record, so as to The accurate actual (real) thickness for obtaining filter paper under integral principle calculating, effectively avoids the increase of production cost caused by shutting down measurement, And the larger problem of measured value deviation caused by mode such as single-point detection, and production efficiency can be improved.
Thickness monitor part 20 is arranged to include installing thick stick 201, cantilever mechanism 202, roller 203, sensor 204 and bottom roller 205, installation thick stick 201 is horizontally placed on rack section 10, and one end of cantilever mechanism 202, cantilever are arranged on the installation thick stick 201 Roller 203 and sensor 204 are set on the other end of mechanism 202, and bottom roller 205 is horizontally placed on the front lower place of installation thick stick 201, bottom The both ends of roller 205 are arranged on rack section 10, and the upside wall of the bottom roller 205 is arranged to the side wall phase with roller 203 Circumscribed, the length of bottom roller 205 is set greater than the width of filter paper, by installing the cantilever mechanism 202 on thick stick 201, cantilever mechanism Sensor 204 on 202 and the roller 203 with 205 tangent setting of bottom roller so that the filter paper slipped on bottom roller 205 is in roller Under 203 guide effect, its distance with filter paper upper surface is accurately measured by sensor 204, and the detection information is carried out instead Feedback processing and record, to obtain the thickness information of filter paper in real time, the quality problems in filter paper production process are conveniently found in time, from And it is cost-effective, ensure the quality of production.
Cantilever mechanism 202 is arranged to include installation end 2021, cantilever 2022 and roller bridge 2023, the coaxial line of installation end 2021 Be sheathed on installation thick stick 201 on, and on the downside wall of the installation end 2021 cantilever mounted 2022 one end, cantilever 2022 it is another It is horizontally disposed with roller bridge 2023 on end, corresponding coaxial line sets two rollers 203 on roller bridge 2023, and the roller bridge 2023 Centrally disposed sensor 204, by the structure setting of the roller 203 of roller bridge 2023 and two, it is good to further ensure roller 203 Filter paper upper surface is pressed in, avoids vibrations etc. from it is departed from filter paper upper surface, so as to improve the detection stability of sensor 204 And precision, meanwhile, the setting of roller 203, filter paper upper surface is to compression in contact during also reducing long-term work The part of detection error problem caused by the uneven wear on the surface of mechanism, i.e. cantilever 2022 connection roller bridge 2023 is compacting machine Structure so that the accuracy of detection of thickness monitor part 20 is higher, and can extend the service life of thickness detection section 20.
Sensor 204 is arranged to eddy current displacement sensor, and sensor 204 exports 0-10v DC signals, respective distances 0- Model XZ3300 eddy current displacement sensors can be selected in 10mm, the eddy current displacement sensor, and current vortex sensor can be static It is dynamically non-contact and continuous accurate, measure measured body away from static between probe tip face and dynamic high linearity, high resolution The relative displacement change of state.
Installation end 2021 is arranged to be rotated by 90 ° around installation thick stick 201, is limited by the anglec of rotation of installation end 2021, Continuous good accurate thickness measuring of the thickness monitor part 20 to different size filter paper can be ensured, avoid cantilever caused by extraneous factor The problems such as mechanism 202 departs from its surface.
Auxiliary translator unit 30 is arranged to include the first live-roller 301 and the second live-roller 302, the first live-roller 301 and Second live-roller 302 is arranged to same size, and the first live-roller 301 and the second live-roller 302 are horizontal corresponding is arranged at The both sides of bottom roller 205.The bottom for aiding in being sent in thickness monitor part 20 by the filter paper on production line by the first live-roller 301 Continuous Thickness sensitivity is carried out on roller 205, completes the front end of filter paper of Thickness sensitivity again in the auxiliary lower slider of the second live-roller 302 On pipeline in front of to it, to ensure that the continuously and smoothly of filter paper moves forward, and following process is facilitated to handle, so as to effectively avoid filtering Paper is detained the influence to detection process.
Center and the bottom roller of the line and the second live-roller 302 at the center of the first live-roller 301 and the center of bottom roller 205 The angle that the line at 205 center is formed is more than 15 degree, passes through the company at the center of the first live-roller 301 and the center of bottom roller 205 The angle more than 15 degree that the line at the center at the center and bottom roller 205 of line and the second live-roller 302 is formed is set, it is possible to increase And ensure the good continuous on-line detection precision of filter paper thickness.
Rack section 10 is arranged to include left frame 101 and right frame 102, and left frame 101 is corresponding with right frame 102 to be set Put, installation thick stick 201, bottom roller 205, the first live-roller 301 and the second transmission are horizontally disposed between left frame 101 and right frame 102 Roller 302, and left frame 101 is arranged to identical structure, the both ends of installation thick stick 201, the both ends of bottom roller 205, first with right frame 102 The both ends of live-roller 301 and the both ends of the second live-roller 302 are arranged on left frame 101 and right frame 102 by bearing In mounting hole, the selection of the distance between left frame 101 and right frame 102, bearing can produce according in actual production process The scale of line is assembled or type selecting.
Using filter paper thickness on-line computing model provided by the utility model, the production in PM2.5 filter papers can be realized During, real-time online is carried out to its thickness and accurately measured, the continuous high-efficient production of PM2.5 filter papers is effectively ensured, avoids Product caused by shutting down static sampling wastes, testing result precision is relatively low and extension to the production cycle.When the monitor is set When being placed in progress thickness monitor on filter paper production line, the filter paper auxiliary on production line is sent to by thickness by the first live-roller 301 Continuous Thickness sensitivity is carried out on bottom roller 205 in degree monitoring part 20, the front end for completing the filter paper of Thickness sensitivity passes second again On auxiliary lower slider to the pipeline in front of it of dynamic roller 302, to ensure that the continuously and smoothly of filter paper moves forward, in addition, filter paper is entering Formed during row Thickness sensitivity on bottom roller 205 not less than 15 ° of cornerite, during ensureing filter paper by 205 top of bottom roller, thickness prison Survey part 20 continuously to be detected, the cantilever mechanism 202 installed on thick stick 201 contacts two rollers 203 on its roller bridge 2023 And filter paper upper surface is pressed on, sensor 204 accurately measures its distance with filter paper upper surface, and the data of collection are anti-in real time It is fed to micro computer control and is partially completed data processing and record, the accurate actual (real) thickness for obtaining filter paper under integral principle calculating, Effectively avoid shutting down the increase of production cost caused by measuring, and measured value deviation is larger caused by mode asks for single-point detection etc. Topic, the distance value that no filter paper measured by sensor 204 during 205 top of bottom roller is then subtracted by the actual (real) thickness value produced and produce Average thickness D=(measured distance value) H-(distance value during no product) h of the average thickness values of product, i.e. product, so as to realize The continuous online high-precision thickness measure of filter paper, to save production cost, ensures the quality of production and improves production efficiency, in addition, The monitor applies also for the real-time online detection of thickness in the production line using the battery separator of glass fibre material, its The course of work is as described above.
Embodiment of the present utility model is described in detail above, but the content is only of the present utility model preferable Embodiment, it is impossible to be considered as being used to limit practical range of the present utility model.All impartial changes made according to the scope of the utility model Change and improvement etc., all should still be belonged within this patent covering scope.

Claims (6)

  1. A kind of 1. filter paper thickness on-line computing model, it is characterised in that:The filter paper thickness on-line computing model includes rack section, thickness Degree monitors part and auxiliary translator unit, and the thickness monitor part and the auxiliary transport unit are set on the rack section Point, the thickness monitor part is arranged at the top of the auxiliary translator unit;
    The thickness monitor part is arranged to include installing thick stick, cantilever mechanism, roller, sensor and bottom roller, the installation thick stick water It is flat to be arranged on the rack section, and one end of the cantilever mechanism is arranged on the installation thick stick, the cantilever mechanism it is another The roller and the sensor are set on end, and the bottom roller is horizontally placed on the front lower place of the installation thick stick, the bottom roller Both ends are arranged on the rack section, and the upside wall of the bottom roller is arranged to mutually circumscribed with the side wall of the roller;
    The cantilever mechanism is arranged to include installation end, cantilever and roller bridge, and the installation end coaxial line is sheathed on the installation One end of the cantilever is fixed on thick stick, and on the downside wall of the installation end, is horizontally disposed with the other end of the cantilever described Roller bridge, corresponding coaxial line sets two rollers, and the centrally disposed sensor of the roller bridge on the roller bridge.
  2. 2. filter paper thickness on-line computing model according to claim 1, it is characterised in that:The sensor is arranged to current vortex Displacement transducer.
  3. 3. filter paper thickness on-line computing model according to claim 1, it is characterised in that:The installation end is arranged to surround The installation thick stick is rotated by 90 °.
  4. 4. filter paper thickness on-line computing model according to claim 1, it is characterised in that:The auxiliary translator unit is arranged to Including the first live-roller and the second live-roller, first live-roller is arranged to same size, and institute with second live-roller State the first live-roller and the horizontal corresponding both sides for being arranged at the bottom roller of second live-roller.
  5. 5. filter paper thickness on-line computing model according to claim 4, it is characterised in that:The center of first live-roller and The angle that the line at the center of the line at the center of the bottom roller and second live-roller and the center of the bottom roller is formed is big In 15 degree.
  6. 6. filter paper thickness on-line computing model according to claim 4, it is characterised in that:The rack section is arranged to include Left frame and right frame, left frame setting corresponding with the right frame, water between the left frame and the right frame It is flat that installation thick stick, the bottom roller, first live-roller and second live-roller, and the left frame and the right side are set Frame is arranged to identical structure.
CN201720826221.3U 2017-07-07 2017-07-07 A kind of filter paper thickness on-line computing model Expired - Fee Related CN206959774U (en)

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Application Number Priority Date Filing Date Title
CN201720826221.3U CN206959774U (en) 2017-07-07 2017-07-07 A kind of filter paper thickness on-line computing model

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Application Number Priority Date Filing Date Title
CN201720826221.3U CN206959774U (en) 2017-07-07 2017-07-07 A kind of filter paper thickness on-line computing model

Publications (1)

Publication Number Publication Date
CN206959774U true CN206959774U (en) 2018-02-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110346378A (en) * 2019-07-24 2019-10-18 浙江欧视电科技有限公司 A kind of full-automatic AOI detection device
CN117109489A (en) * 2023-10-23 2023-11-24 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary measuring device thereof
CN117109493A (en) * 2023-10-23 2023-11-24 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary positioning device thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110346378A (en) * 2019-07-24 2019-10-18 浙江欧视电科技有限公司 A kind of full-automatic AOI detection device
CN110346378B (en) * 2019-07-24 2024-05-14 浙江欧视电科技有限公司 Full-automatic AOI check out test set
CN117109489A (en) * 2023-10-23 2023-11-24 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary measuring device thereof
CN117109493A (en) * 2023-10-23 2023-11-24 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary positioning device thereof
CN117109489B (en) * 2023-10-23 2024-01-23 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary measuring device thereof
CN117109493B (en) * 2023-10-23 2024-01-23 北京华力兴科技发展有限责任公司 Thickness gauge and auxiliary positioning device thereof

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Granted publication date: 20180202

Termination date: 20210707