The content of the invention
The application's aims to overcome that technical problem present in prior art, and provides a kind of metal liquid die forging
Combining structure.
The purpose of the application is completed by following technical solution, a kind of combining structure of metal liquid die forging, bag
Liquid forging machine, electric induction furnace, casting machine, numerical control press, automatic part picking machine and automatic spraying machine are included, wherein, the upper left of casting machine
Side is provided with electric induction furnace, and casting machine top is fixed with liquid forging machine, and automatic part picking machine, automatic part picking are provided with along casting machine right side
Machine upper right side is provided with numerical control press, and automatic spraying machine is provided with by the numerical control press of automatic part picking machine lower right side.
Liquid forging machine includes being located at the master cylinder and auxiliary cylinder of its upper and lower both sides, and the top of auxiliary cylinder is lived provided with master cylinder
Plug, the centre position of master cylinder piston are provided with special operations crossbeam, and liquid forging machine sidepiece is provided with side thick stick and pressurized cylinder.
Electric induction furnace includes crucible, and the top of crucible is provided with cover plate, and crucible both sides are provided with refractory brick frame, and the sidepiece of crucible encloses
Induction coil and protective plate are wound with, protective plate lateral wall is provided with the water pipe that cooling water enters, and the bottom of electric induction furnace is provided with bottom
Seat.
Casting machine includes rollover stand, and rollover stand bottom side is provided with gravity sensor, and rollover stand top is provided with basket pouring, turned over
The side of pivoted frame is provided with displacement transducer, and the low side of displacement transducer is provided with casting machine servomotor, and gravity sensor is with watching
Motor unification is taken to be controlled by the PLC control system on the outside of casting machine.
Numerical control press includes hydraulic type bascule and is disposed thereon the heavily loaded leading screw in portion, and the sidepiece of heavily loaded leading screw is set
There is punch press servomotor, the centre position of bascule is provided with symmetrical toggle link.
Automatic part picking machine includes pedestal and the hydraulic pressure arm being arranged on pedestal, and the front end of hydraulic pressure arm is provided with gripping
Paw.
Automatic spraying machine includes bearing, and bearing is provided with adjusting rod, and adjusting rod top is provided with horizontal cylinder, the end of cylinder
Head is provided with shower nozzle.
The application compared with prior art, has following obvious advantage and effect:
1st, mechanical performance height, formability height, high yield rate, stock utilization are high, equipment investment is small, product cost is low.
2nd, metal casting is realized without sand under the technique, is green without rising head, high-quality, by operating personnel from cumbersome
Freed in production work.
Embodiment
To make the purpose, technical scheme and advantage of the application clearer, below in conjunction with the application specific embodiment and
Technical scheme is clearly and completely described corresponding accompanying drawing.Obviously, described embodiment is only the application one
Section Example, rather than whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not having
The every other embodiment obtained under the premise of creative work is made, belongs to the scope of the application protection.
A kind of combining structure of metal liquid die forging described herein, including liquid forging machine 1, electric induction furnace 2, casting machine
3rd, numerical control press 4, automatic part picking machine 5 and automatic spraying machine 6, wherein, the upper left side of casting machine 3 is provided with electric induction furnace 2, cast
The top of machine 3 is fixed with liquid forging machine 1, is provided with automatic part picking machine 5 along the right side of casting machine 3, the upper right side of automatic part picking machine 5 is provided with number
Punch press 4 is controlled, the side of numerical control press 4 of the lower right side of automatic part picking machine 5 is provided with automatic spraying machine 6;With mechanical performance height, formability
Height, high yield rate, stock utilization are high, equipment investment is small, product cost is low;Metal casting is realized without sand, nothing under the technique
Rising head, high-quality are green, the effect that operating personnel are freed from cumbersome production work.
In the embodiment of the present application,
The present invention proposes a kind of combining structure of metal liquid die forging, and the technique is a kind of between casting and die forging
Metal forming technology, it is to make the metal of injection die cavity coagulation forming under high pressure, then applies mechanical static pressure, utilize metal casting
The closing duricrust that easily flowing and FMT make to have solidified when making solidification forming is plastically deformed, and metal is crystallized under stress
Solidify and force to eliminate the shrinkage cavity formed by solidification shrinkage, to obtain the liquid forging without any casting flaw.Liquid forging process
Technology integrates the broad applicability of casting and the high-performance of forging, can realize that the nothing of broad sense emits to the casting of any material
Mouth casting is no sand without rising head high-quality green casting technology.The technique has technological process is short, can significantly improve production to imitate
Rate, material consumption is few, energy resource consumption is few, reduce labor intensity, realizes automation shaping operation, by operating personnel from cumbersome life
Freed in production work.
Shown in Fig. 8;Multiple equipment of the prior art are reconfigured, and form new arrangement architecture, solve existing skill
Coordinate not close, the system of processing of one entirety of formation in art, between equipment, and then metal is carried out to burn note and forging and stamping, polishing
Process and spray, greatly improve production efficiency.
Wherein, electric induction furnace 2 can be set by support meanss in the upper left side of casting machine 3.Fixed along the top of casting machine 3
Liquid forging machine 1 is set to carry out forging and stamping processing.
Automatic part picking machine 5 is provided with along the right side of casting machine 3, the upper right side of automatic part picking machine 5 is provided with numerical control press 4, taken automatically
The side of numerical control press 4 of the lower right side of part machine 5 is provided with automatic spraying machine 6.
Above-mentioned three is combined by the setting of automatic part picking machine 5 and is run and is processed.
Metal is dissolved by heating by electric induction furnace 2 and is poured onto in casting machine 3 down to the right and poured, and electric induction furnace 2 is set
In the outer upper of liquid forging machine 1, it is located at upper left side knowable in figure.
Liquid forging machine 1 is moved downward after completion pours by the top of casting machine 3 and pressurizeed, and metal is easy in pressurization from top to bottom
Shaping.
The automatic part picking machine 5 through the sidepiece of liquid forging machine 1 takes out after metal extrusion forming, and automatic part picking machine 5 is along liquid forging machine 1
Molding part after forging and stamping is taken out on right side.
Automatic part picking machine 5 and being delivered on the numerical control press 4 of side is processed, by automatic part picking machine 5 by molding part
The numerical control press 4 that the right upper portion of automatic part picking machine 5 is delivered to by left side is processed, after end to be processed, by automatic part picking machine 5
Molding part is delivered into lower right side by the taking-up of its upper right side to be sprayed, wherein, the lower right side of automatic part picking machine 5 is provided with automatic spray
Painting machine 6.
It is delivered on the automatic spraying machine 6 of its opposite side and is sprayed by automatic part picking machine 5 again.
Shown in Fig. 7;The core of technological process is mainly by pouring into a mould, pressurizeing, four basic working procedure groups of pressurize and the demoulding
Into.The cast process is that the automatic pouring machine pours into melting qualified metal bath in mould cavity or pressure chamber;It is described
Pressurization operation applies pressure using the double acting liquid forging machine of the vertical extrusion to metal bath;The pressurize process is that metal bath fills
After full die cavity, the double acting liquid forging machine of vertical extrusion persistently applies certain value to metal bath and obtains pressure, until metal bath is complete
Untill portion solidifies;The stripping process is that automatic part picking machine takes out Forming Workpiece from the die cavity of mould.
Referring to Fig. 1 to shown in Fig. 7, a kind of combining structure of metal liquid die forging, including liquid forging machine 1, electric induction furnace 2,
Casting machine 3, numerical control press 4, automatic part picking machine 5 and automatic spraying machine 6, wherein, metal is dissolved by heating and inclined by electric induction furnace 2
Poured down in casting machine 3, meanwhile, liquid forging machine 1 is pressurizeed after pouring, through automatic part picking machine after metal extrusion forming
5 take out to being processed on numerical control presses 4, then are taken by automatic part picking machine 5 to being sprayed on automatic spraying machine 6.
In the embodiment of the present application,
Liquid forging machine 1 includes being located at the master cylinder 101 of its upper and lower both sides and auxiliary cylinder 102, and the top of auxiliary cylinder 102 is set
There is master cylinder piston 103, the centre position of master cylinder piston 103 is provided with special operations crossbeam 104, and the sidepiece of liquid forging machine 1 is provided with side thick stick
105 with pressurized cylinder 106.
The double acting liquid forging machine 1 of the vertical extrusion by master cylinder, auxiliary cylinder, master cylinder piston and its liquid forging pressure head,
Special operations crossbeam, side cylinder, booster composition.The size range of the double acting liquid forging machine workpieces processing of vertical extrusion:Length≤
1000mm, width≤1000mm, height≤1000mm.The double acting liquid forging machine 1 of the vertical extrusion applies close in pressurization operation
Even if the pressure that metal bath is born in the pressure liquid die forging process that real pressure ratio liquid metal shrinks is:Non-ferrous metal and its
Alloy:15~100MPa, ironware:15~100MPa, steel part:50~200MPa;The closely knit pressure ratio parameter selection gist is:Liquid
Forge the ratio between power and liquid forging pressure head bearing area;The liquid forges power scope:20~200MPa.The double acting liquid forging of vertical extrusion
The clamp force that machine applies in pressurize process is the support expansive force for overcoming liquid metal to mould, can make what mould tightly closed to apply all the time
Reinforcing:≤ 5000000 kgfs;Dwell time:1~3min.The double acting liquid forging machine of vertical extrusion is de- in stripping process
The resistance that mould power is subject to when being and workpiece being ejected into die cavity:F knockout presses=μ × P pressure;μ=0.3~0.5 is that workpiece is pushed up
Go out coefficient of friction during die cavity;P pressure=10~the 20MPa.
The double acting liquid forging machine 1 of the vertical extrusion is liquid forging process nucleus equipment, have hold pressure function i.e. can be
In the contraction process for tracking metal bath, pressure is set to remain at the pressure of die forging setting;Required according to liquid forging process, can be certainly
The movement velocity and movement velocity of dynamic regulation oil cylinder piston are big;Span is opened from big.
In the embodiment of the present application,
Electric induction furnace 2 includes crucible 203, and the top of crucible 203 is provided with cover plate 201, and the both sides of crucible 203 are provided with refractory brick frame
202, the sidepiece of crucible 203 is surrounded with induction coil 204 and protective plate 205, and the lateral wall of protective plate 205 is provided with cooling water 206
The water pipe of entrance, the bottom of electric induction furnace 2 are provided with base 207.
The general step of the technological process of electric induction furnace melting " Tao Shi " high-wear-resistant alloy is:Charge melted, slag making
Deoxidation, come out of the stove.Parameter in the charge melted process:Current value:900~1000A, magnitude of voltage:3000~5000V, temperature:
1500~1800 DEG C, smelting time:60 minutes.
The electric induction furnace, to convert electrical energy into the equipment of heat energy progress smelting metal using electromagnetic induction principle,
Realized under PLC control system and automatically control power.
In the embodiment of the present application,
Casting machine 3 includes rollover stand 302, and the bottom side of rollover stand 302 is provided with gravity sensor 31, and the top of rollover stand 302 is provided with
Basket pouring 303, the side of rollover stand 302 are provided with displacement transducer 305, and the low side of displacement transducer 305 is provided with cast
Machine servomotor 306, gravity sensor 31 are carried out with the unified PLC control system 304 by the outside of casting machine 3 of servomotor 306
Control.
The automatically casting machine 3 is passed by middle pouring ladle, overturning frame, servomotor propulsion plant, weight and displacement
Sensor, PLC control system composition.The amount of pouring of the automatic pouring machine is the technique auxiliary materials such as workpiece blank, material cake, running gate system
Summation;The quality of the amount of pouring is workpiece quality and technique auxiliary material quality sum;The mass range of the amount of pouring is:1
~500kg;The amount of the pouring volume:VWorkpiece blank+VShrink+VTechnique clout≤VCast≤VPressure chamber;Pouring temperature:1000~1800 DEG C;During cast
Ingate flow velocity:0.05~1.5mm/s.
The full automatic casting machine 3, it is the visual plant of the combining structure of metal liquid die forging, can automatically controls and pour
Fluence and interrupted pour time.
In the embodiment of the present application,
Numerical control press 4 includes hydraulic type bascule 401 and is disposed thereon the heavily loaded leading screw 402 in portion, heavily loaded leading screw
402 sidepiece is provided with punch press servomotor 403, and the centre position of bascule 401 is provided with symmetrical toggle link 404.
The numerical control press 4 is made up of hydraulic type bascule, heavily loaded leading screw, servomotor, symmetrical toggle link etc..The number
Control punch press 4 drives heavily loaded leading screw to realize and automatically removes the technique clouts such as material cake, running channel by servomotor;The numerical control press 4 is marked
Claim pressure:FNominal pressure≤ 40 tons;The slider stroke of the numerical control press 4:sSlider stroke≤500mm;The numerical control press maximum is die-filling
Highly:HMAX≤1000mm。
The numerical control press 4, under the control of digital control system, automatically remove the technique clouts such as material cake, running channel.
The product that the present invention is produced has covered each major class part such as axle sleeve, disk cover, crotch and casing, the material being related to
There are aluminium, copper, zinc, magnesium, steel and its composite.
In the embodiment of the present application,
Automatic part picking machine 5 includes pedestal 503 and the hydraulic pressure arm 502 being arranged on pedestal 503, hydraulic pressure arm 502
Front end is provided with gripping paw 501.
The automatic part picking machine 5 is made up of gripping paw, hydraulic pressure arm, support.The gripping paw is driven by hydraulic system
It is dynamic;The gripping workpiece quality of the automatic part picking machine:1kg≤WWorkpiece≤500kg;The gripping workpiece size of the automatic part picking machine:
20mm≤φWorkpiece≤600mm;The gripping workpiece pulling stroke of the automatic part picking machine 5:20mm≤sPulling stroke≤500mm;It is described from
Pulling power during the gripping workpiece of dynamic extractor 5:10kgf≤FPulling power≤2000kgf。
The automatic part picking machine 5, in PLC control system control under PLC, the product after depanning is taken out on request automatically
And it is placed on assigned position.
In the embodiment of the present application,
Automatic spraying machine 6 includes bearing 603, and bearing 603 is provided with adjusting rod 602, and the top of adjusting rod 602 is provided with horizontal
Cylinder 601, the termination of cylinder 601 are provided with shower nozzle 604.
The automatic spraying machine 6 can spray automatically, can adjust its automatic spraying position by vertical adjusting rod 602
Height, pass through the length of the horizontal lateral attitude of 601 adjusting shower nozzle of cylinder 604.
The liquid forging process system of the present invention has feature:
1 mechanical performance is high.Because the molten metal of half curdled appearance crystallizes in the Under Pressure Solidification of abundance, dense structure is brilliant
Grain is tiny, therefore the mechanical performance of gained product can be close to or up the level of forging part.
2 formabilities are high.It is high when the mobility of liquid metal liquid is than solid-state, can be uniformly not by any resistance during metal flow
Mold cavity is filled on ground, therefore can produce complex-shaped part.
3 high yield rates.During liquid forging, much lower when processing temperature is than casting, product is small in mould contract, and again by three
Influence to compression, therefore the defects of stomata and microporosity will not be formed.
4 stock utilizations are high.Compared with die forging, by the metal material for not having a flash and solid hole is lost, therefore material is sharp
With rate up to more than 95%.If compared with extrusion process, liquid forging process need not set sprue bush, nozzle, running gate system
Metal material etc. auxiliary consumption accounts for the 20%~30% of product.
5 equipment investments are small.Contour forging technique will use the higher equipment of investment such as hotdie forging press or friction press.Pressure
Power casting needs special die casting machine, and equipment investment is expensive, and liquid forging both available dedicated hydraulic press, it is also possible to general oil pressure
Machine, equipment investment are smaller.
6 product costs are low.Due to substantially increasing the stock utilization of product, equipment investment and mould expense are significantly reduced
With, and reduce and heat consumed heat energy, therefore product cost reduces than other techniques.
Steel-casting is produced using the technology of the present invention, due to eliminating the remelting energy consumption of rising head, ton product comprehensive energy consumption does not surpass
700kgce is crossed, lowers 30% or so than Foundry Production.Due to replacing sand mold using metal mold, the discharge of ton casting antiquated sand is no more than
1kg, more than 99% is reduced than Foundry Production;Because the product yield without rising head, molten metal generally reaches more than 90%, than casting
Make production and improve 20~30 percentage points;Because pressurization cooling, solidification and feeding, casting quality stability significantly improve, cast
Percent defective is less than 1%, and more than 1 times is reduced than Foundry Production;Due to being substantially reduced without sand operation, solid waste discharge, casting is thoroughly eradicated
Make the anthraco-silicosis of industry.Equally by 50,000,000 tons of calculating of casting annual production, after the present invention, 50,000,000 tons can be reduced every year
Antiquated sand discharge or processing above;At least more than 400,000 tons of the material scaling loss brought by the remelting of waste product and rising head can be reduced,
More than 50 hundred million yuan of value;Reduce by 12,500,000 tons of melting power consumption, by 800 degree of calculating of ton steel melting power consumption, power consumption can be reduced every year
10000000000 degree.
Embodiments herein is the foregoing is only, moreover, the title that parts are taken in the application can not also
Together, the title being not intended to limit in the application.To those skilled in the art, the application can have various modifications and variations.
All any modification, equivalent substitution and improvements made within the design of the application and principle etc., should be included in the power of the application
Within sharp claimed range.