A kind of processing and packing pads tulwar
Technical field
The utility model belongs to die apparatus technical field, and in particular to a kind of processing and packing pads tulwar.
Background technology
On the 43 cun of LCD TV EPE pads supplied at present, every TV needs left, upper right pad protection, is before
The single design of knife mold (i.e. upper the first from left mold, upper right one set of die), EPE sheet materials good parts of punching press on mould are gluing
Bonding operation is carried out on conjunction machine, because LCD TV need it is upper it is left, upper right pad size is just the same, simply direction for left and right,
So operation operator that gets up easily is obscured, and last packaging process can cause left and right not match in packing.Later technology department exists
This structure is directly gone out using tulwar when designing cutting die, is disposably cut out, can be fitted like a glove with television structure by thermal cutting, is prevented
It is strong to protect performance.Be not used mould before, because EPE sheet materials itself are flexible, operator when putting parts on automatic bonding machine,
Easily occur crooked, cause the finished product that bonds out to misplace, cause bonding dislocation > 3mm, dislocation will be carried out beyond customer requirement
Do over again, cause the waste of human and material resources.Therefore, it is left for 43 cun of liquid crystal TV set EPE finished product packings present in prior art
The technical problem that the right side does not match and EPE parts misplace in bonding, how to research and develop and EPE linings are packed on 43 cun of liquid crystal TV sets
Fixture is padded on pad, is had important practical significance.
Utility model content
Do not match for EPE finished product packings or so present in prior art and EPE parts misplace in bonding
Technical problem, the purpose of this utility model, which is to provide, packs Gasket mould on EPE pads on liquid crystal TV set, be specially one kind
Processing and packing pads tulwar, EPE product sizes is met the standard requirement of client.
The technical scheme that the utility model is taken is:
A kind of processing and packing pads tulwar, including insulation board, tulwar and screw rod, the both ends of the tulwar outwards extend vertically
The connection end formed, connect and fixing hole is offered on end, screw rod is fixedly mounted on insulation by fixing hole by end is connected
On plate, the top of screw rod is connected with power supply, is heated tulwar by electric current and is cut, the tulwar is vertical blades and inclination
The integral structure that " Z " font blade is formed by connecting by hyphen blade, it is that blade a connects with blade b to tilt " Z " font blade
The stepped ledge structure formed, blade a and blade b blade afterbody are provided with chamfering.
Further, the chamfering is arranged to 115 ° -125 °.
Further, the vertical blades of the tulwar are arranged to the hollow structure that double-layer blades are formed by connecting, double-layer blades
Inner disk be provided around heater strip.
Further, the heater strip is staggeredly equipped with two along horizontal in circulation bumps, the sky that bossing is formed
Intracavitary coiling is provided with concentric heater strip.
Further, the blade of the tulwar set up the cavity shape that forms with and television set coordinate the shape of the mould installed
Shape is consistent.
Further, it is raised that shaping is provided with the outside of the hyphen blade of the tulwar, shaping projection is in arc-shaped, hyphen
Internal concave hopper chute is provided with the inside of blade, the depth of internal concave hopper chute is more than in the raised thickness of shaping.
Further, the raised mould cut out corresponding with internal concave hopper chute of the shaping is in arc-shaped groove, arc-shaped
Sealing ring is embedded in groove.
Further, tilting spaced set on the lateral wall for tilting " Z " font blade has strip groove.
Further, the tulwar is more than the width of afterbody of the tulwar away from insulation board close to the root A/F of insulation board
Degree.
The beneficial effects of the utility model are:
The utility model discloses tulwar corresponding to Gasket mould on EPE pads, the shape of tulwar are packed on liquid crystal TV set
Shape is made according to the shape and specific requirement of mould, and the EPE pads made completely coincide with television structure, comprehensive
Protection;Advantage compared with techniques of other processing special shapes low, the mould system that is mainly reflected in Mold Making cost simultaneously
Make that the cycle is short, the production efficiency of converted products is high, and Flexibility and variability is high.Product is done with mould, can be directly when going out finished product
Out a first from left is right, is avoided that when packing and occurs along the phenomenon skimmed, outward appearance regularity is high after product is made, can multilayer
Height is played, saves space, bonds error < 3mm, fully meets the standard requirement of client.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the structural representation of heater strip in the utility model.
Wherein, 1, insulation board;2nd, screw rod;3rd, vertical blades;4th, hyphen blade;5th, chamfering;6th, blade a;7th, blade b;8、
Heater strip.
Embodiment
The utility model is further illustrated below in conjunction with the accompanying drawings.
Embodiment 1
As shown in figure 1, a kind of processing and packing pad tulwar, including insulation board, tulwar and screw rod, the both ends of the tulwar to
The outer connection end extended vertically, connect and fixing hole is offered on end, screw rod is fixed by fixing hole by end is connected
On insulation board, the top of screw rod is connected with power supply, is heated tulwar by electric current and is cut, the tulwar is vertical knife
Piece and tilt the integral structure that is formed by connecting by hyphen blade of " Z " font blade, tilt " Z " font blade be blade a and
The stepped ledge structure that blade b is formed by connecting, blade a and blade b blade afterbody are provided with chamfering, and chamfering is arranged to
115°-125°.Tulwar is more than the width of afterbody of the tulwar away from insulation board close to the root A/F of insulation board.
The special construction of tulwar ensure that opens up groove wide outside and narrow inside on Gasket mould, and wider opening is easy to soon
Close snap action is played in speed installation, narrower holding section, avoids product from being shifted over phenomenon, and engaging stability is strong.
Go out the structure of tulwar by the structural adjustment of television set, tulwar structure fits like a glove with television structure, by solid
Determine hole to screw tulwar with screw rod with insulation board, be allowed to be completely fixed, after switching on power, electric current causes tulwar heating, so as to
With thermal cutting, the shape of bending is cut out.The blade of tulwar set up the cavity shape that forms with and television set coordinate the mould installed
Shape it is consistent, mould television set coordinate installation.
Production efficiency of the present utility model improves 25%, exemplified by producing 1000 sets of Hisense, 49 cun of TV packagings, does not add
During tool, bonding process needs 2 operators, 2 automatic bonding machines, 2 package handling persons, completes within 8 hours.After adding tool, glue
2 operators of process are closed, 2 automatic bonding machines, 2 package handling persons, are completed within 6 hours.
Embodiment 2
On the basis of embodiment 1, different from embodiment 1, such as shown in Fig. 2 the vertical blades of tulwar are arranged to double-deck
The hollow structure that blade is formed by connecting, the inner disk of double-layer blades are provided around heater strip.
Along being laterally staggeredly equipped with two in circulation bumps, the cavity inner disc that bossing is formed is provided around heater strip
Concentric heater strip.
Heater strip is advantageous to speed the firing rate of the blade of tulwar after being powered, tulwar is heated rapidly, be advantageous to increase
The sharpness of tulwar, the speed of its cutting die is improved, so as to improve production efficiency.Heater strip is arranged to special structure, on
Lower two symmetrical heater strips play a part of it is spacing and support, Concentric plate around heater strip arrangement uniformly it is reasonable, ensure that plus
Thermocontact area is big, and heating-up temperature is stable to be raised, and is heated evenly, and when ensureing cutting, tulwar keeps temperature constant state.
Embodiment 3
On the basis of embodiment 1, different from embodiment 1, shaping projection is provided with the outside of the hyphen blade of tulwar, into
Type projection is in arc-shaped, and internal concave hopper chute is provided with the inside of hyphen blade, and the depth of internal concave hopper chute is more than in the raised thickness of shaping
Degree.
The raised mould cut out corresponding with internal concave hopper chute of shaping is in arc-shaped groove, and sealing is embedded in arc-shaped groove
Circle.
Hyphen blade is in the narrow side of tulwar, for cutting out the slot on pad, shaping projection and internal concave hopper chute
Design, is advantageous to cut out a neck on Gasket mould to be cut, is easy to be embedded sealing ring, make pad to production to be packaged
When product are engaged, engaging compactness is strong, while sealing ring has certain elastic performance, plays bumper and absorbing shock, avoids producing
Seismism occurs in product transportation, improves Transport Safety.
Tilting inclination spaced set on the lateral wall of " Z " font blade has strip groove.
Strip groove is advantageous to cut out Gasket mould bar shaped fin, the bar shaped fin on pad and product to be packaged
Outer wall is in close contact, and plays fastening and anti-skidding double effectses, the phenomenon for avoiding product from being shifted over.
Described above is not to limitation of the present utility model, it should be pointed out that:For the ordinary skill people of the art
For member, on the premise of the utility model in essence scope is not departed from, some variations, modifications, additions or substitutions can also be made,
These improvements and modifications also should be regarded as the scope of protection of the utility model.