CN206912901U - A kind of stainless steel rough casting group automatic cutting device - Google Patents
A kind of stainless steel rough casting group automatic cutting device Download PDFInfo
- Publication number
- CN206912901U CN206912901U CN201720762678.2U CN201720762678U CN206912901U CN 206912901 U CN206912901 U CN 206912901U CN 201720762678 U CN201720762678 U CN 201720762678U CN 206912901 U CN206912901 U CN 206912901U
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- China
- Prior art keywords
- grinding wheel
- workpiece
- frame
- slide unit
- motor
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- 238000005520 cutting process Methods 0.000 title claims abstract description 47
- 238000005266 casting Methods 0.000 title claims abstract description 21
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 21
- 239000010935 stainless steel Substances 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000000926 separation method Methods 0.000 claims abstract description 9
- 229910001651 emery Inorganic materials 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000009966 trimming Methods 0.000 abstract 1
- 230000006378 damage Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
Abstract
A kind of stainless steel rough casting group automatic cutting device, including frame（1）, guide rail（2）, slide unit（3）, feeding motor（4）, leading screw（5）, nut（6）, rotary cylinder（7）, connecting shaft（8）, clamp base（9）, clamping cylinder（10）, top board（11）, bearing pin（12）, first position sensor（13）, second place sensor（14）, workpiece locating piece（15）, cutting motor（16）, tape handler（17）, grinding wheel stand（18）, grinding wheel spindle（19）, the first grinding wheel（20）, the second grinding wheel（21）, separation sleeve（22）, clamp nut（23）, wheel guard（24）, grinding wheel loss detection sensor（25）, directing plate（26）And collecting box（27）.The present apparatus can realize the surface trimming to stainless steel rough casting group dead head, reduce labor intensity, and improve operating efficiency.
Description
Technical field
The present invention relates to cast member dead head automatic cutting device, more particularly to a kind of pouring for stainless steel rough casting group to emit
Mouth Special cutting device.
Background technology
The dead head removing step of stainless steel cast member is that a labor intensity is big, the with serious pollution process of dust.At present,
Generally using the dead head of grinding wheel cutting cast member, due to no special fixture, the cutting of most Foundry Works, which is poured, at home emits
Mouth process is still very big using the method for man-hour manually hand-held cast member group cutting, the injury potential to human body of its cutting process.At a high speed
Vibration is very violent during the grinding wheel cutting workpiece of rotation, and injury can be produced to human hand；If the operation of lack of skill, can
Grinding wheel can be caused to damage, the emery wheel fragment of high-speed motion can hurt worker；Cutting process spark splashes, smoke contamination is big,
Worker does not have enough safety prevention measures, causes very big injury to the respiratory system of people, severe patient can obtain pneumoconiosis.In order to
The productivity ratio of casting is improved, the stainless steel cast member of valve body often organizes the cast member group form casting using symmetrical structure, left and right
Multiple valve bodies are respectively arranged, cannot once be completed when so cutting, it is necessary to repeatedly overturn cast member, be cut, add work
The labor intensity of people, it is difficult to cause very big production.
The content of the invention
In order to solve the above problems, it is proposed that a kind of stainless steel rough casting group automatic cutting device.
Stainless steel rough casting group automatic cutting device of the present invention includes frame 1, guide rail 2, slide unit 3, feeding motor 4, silk
Thick stick 5, nut 6, rotary cylinder 7, connecting shaft 8, clamp base 9, clamping cylinder 10, top board 11, bearing pin 12, first position sensing
Device 13, second place sensor 14, workpiece locating piece 15, cutting motor 16, tape handler 17, grinding wheel stand 18, grinding wheel spindle 19,
First grinding wheel 20, the second grinding wheel 21, separation sleeve 22, clamp nut 23, wheel guard 24, grinding wheel loss detection sensor
25th, directing plate 26 and collecting box 27.
Frame 1 is the support member of whole device, and guide rail 2 is fixed on the left-half of the top of frame 1.Leading screw 5, nut 6
Screw pair is formed, the motor shaft of feeding motor 4 is connected with leading screw 5.Feeding motor 4 and screw pair are arranged on frame 1
Bottom.Slide unit 3 is arranged on the top of guide rail 2, and slide unit 3 is connected with nut 6, and feeding motor 4 drives screw pair to drive slide unit 3
Horizontally slipped on guide rail 2.Rotary cylinder 7 is fixed among slide unit 3, and rotation axis is horizontal, and passes through connecting shaft 8 and fixture bottom
Seat 9 connects.Clamping cylinder 10 is fixed on the left-half of the inside of clamp base 9 vertically, and top board 11 passes through bearing pin 12 and folder
Tool base 9 is installed together, and can be rotated around bearing pin 12, and the cylinder rod upper end of clamping cylinder 10 is connected with the left end of top board 11.
The right-hand member of top board 11 contacts with workpiece and clamps workpiece.
First position sensor 13, second place sensor 14 are arranged on the left and right both ends of the side of guide rail 2, for examining
Survey the left and right extreme position of slide unit 3.
Workpiece locating piece 15 includes positioning cylinder 15-1, support 15-2 and locating piece 15-3.Positioning cylinder 15-1 passes through branch
Frame 15-2 is fixed on behind frame 1, and locating piece 15-3 is arranged on cylinder rod top, and positioning cylinder 15-1 is with locating piece 15-3
Lower movement, play a part of front and back position positioning when workpiece is loaded.
Cutting motor 16 is arranged on the upside of the right-hand member of frame 1, and grinding wheel stand 18 is fixed on above the right part of frame 1, cutting motor 16
Left side, grinding wheel spindle 19 be arranged on grinding wheel stand 18 in, cutting motor 16 is connected by tape handler 17 with grinding wheel spindle 19.Emery wheel
The front end of axle 19 is fixed, two grinding wheels equipped with the first grinding wheel 20, separation sleeve 22, the second grinding wheel 21 by clamp nut 23
It is middle spaced apart by separation sleeve 22, meet the demand of the cast member of different spacing.Wheel guard 24 is fixed on grinding wheel stand 18
On, and cover on grinding wheel.Grinding wheel loss detection sensor 25 is arranged on the outside of wheel guard 24, for detecting the damage of grinding wheel
Consumption situation.
Directing plate 26 arranges that collecting box 27 is arranged in below the middle part of frame 1, makes what is cut down in the both sides of grinding wheel
Workpiece is slipped down in collecting box 27 along directing plate 26, for collecting the workpiece cut down.
Apparatus of the present invention have the following advantages that：
（1）Fed by motor driven workpiece, cylinder drives workpiece rotation transposition, cylinder clamping workpiece, workpiece is fed
Integrated with emery wheel cuts function, realize the automation cutting of stainless steel rough casting group dead head；
（2）Using double abrasive wheel chip architecture, the cast member of both sides can be cut simultaneously, improves cutting efficiency；
（3）Two grinding wheels are separated by separation sleeve, the cast member of different spacing can be cut；
（4）Using the extent of deterioration of sensor detection grinding wheel, determine whether grinding wheel needs to change；
（5）Device cutting workpiece quality uniformity is good, cutting efficiency is high, reduce labor intensity of operating staff, protect
The personal safety of operating personnel is protected.
Brief description of the drawings
Fig. 1 is the front view of stainless steel rough casting group automatic cutting device of the present invention；
Fig. 2 is the top view of stainless steel rough casting group automatic cutting device of the present invention；
Fig. 3 is that the first grinding wheel 20 of stainless steel rough casting group automatic cutting device of the present invention and the second grinding wheel 21 are pacified
Fill schematic diagram；
Fig. 4 is the A of stainless steel rough casting group automatic cutting device of the present invention to the structure chart of workpiece locating piece 15；
Fig. 5 is the stainless steel rough casting group front view of stainless steel rough casting group automatic cutting device cutting of the present invention；
Fig. 6 is the stainless steel rough casting group top view of stainless steel rough casting group automatic cutting device cutting of the present invention；
Fig. 7 is the cutting schematic diagram of stainless steel rough casting group automatic cutting device of the present invention.
Specific embodiment
The embodiment of the present invention is illustrated with reference to accompanying drawing 1-7.
The inventive system comprises frame 1, guide rail 2, slide unit 3, feeding motor 4, leading screw 5, nut 6, rotary cylinder 7, company
Spindle 8, clamp base 9, clamping cylinder 10, top board 11, bearing pin 12, first position sensor 13, second place sensor 14,
Workpiece locating piece 15, cutting motor 16, tape handler 17, grinding wheel stand 18, grinding wheel spindle 19, the first grinding wheel 20, the second emery wheel
Piece 21, separation sleeve 22, clamp nut 23, wheel guard 24, grinding wheel loss detection sensor 25, directing plate 26 and collecting box 27.
Frame 1 is the support member of whole device, and guide rail 2 is fixed on the left-half of the top of frame 1.Leading screw 5, nut 6
Screw pair is formed, the motor shaft of feeding motor 4 is connected with leading screw 5.Feeding motor 4 and screw pair are arranged on frame 1
Bottom.Slide unit 3 is arranged on the top of guide rail 2, and slide unit 3 is connected with nut 6, and feeding motor 4 drives screw pair to drive slide unit 3
Horizontally slipped on guide rail 2.Rotary cylinder 7 is fixed among slide unit 3, and rotation axis is horizontal, and passes through connecting shaft 8 and fixture bottom
Seat 9 connects.Clamping cylinder 10 is fixed on the left-half of the inside of clamp base 9 vertically, and top board 11 passes through bearing pin 12 and folder
Tool base 9 is installed together, and can be rotated around bearing pin 12, and the cylinder rod upper end of clamping cylinder 10 is connected with the left end of top board 11.
The right-hand member of top board 11 contacts with workpiece and clamps workpiece.
First position sensor 13, second place sensor 14 are arranged on the left and right both ends of the side of guide rail 2, for examining
Survey the left and right extreme position of slide unit 3.
Workpiece locating piece 15 includes positioning cylinder 15-1, support 15-2 and locating piece 15-3.Positioning cylinder 15-1 passes through branch
Frame 15-2 is fixed on behind frame 1, and locating piece 15-3 is arranged on cylinder rod top, and positioning cylinder 15-1 is with locating piece 15-3
Lower movement, play a part of front and back position positioning when workpiece is loaded.
Cutting motor 16 is arranged on the upside of the right-hand member of frame 1, and grinding wheel stand 18 is fixed on above the right part of frame 1, cutting motor 16
Left side, grinding wheel spindle 19 be arranged on grinding wheel stand 18 in, cutting motor 16 is connected by tape handler 17 with grinding wheel spindle 19.Emery wheel
The front end of axle 19 is fixed, two grinding wheels equipped with the first grinding wheel 20, separation sleeve 22, the second grinding wheel 21 by clamp nut 23
It is middle spaced apart by separation sleeve 22, meet the demand of the cast member of different spacing.Wheel guard 24 is fixed on grinding wheel stand 18
On, and cover on grinding wheel.Grinding wheel loss detection sensor 25 is arranged on the outside of wheel guard 24, for detecting the damage of grinding wheel
Consumption situation.
Directing plate 26 arranges that collecting box 27 is arranged in below the middle part of frame 1, makes what is cut down in the both sides of grinding wheel
Workpiece is slipped down in collecting box 27 along directing plate 26, for collecting the workpiece cut down.
First, cutting motor 16 starts, and drives grinding wheel rotation, prepares cutting.
Slide unit 3 is driven to reach limit on the left position by leading screw 5 by feeding motor 4, clamping cylinder 10 drives top board 11 to open
Open, positioning cylinder 15-1 pushes up locating piece 15-3 and reaches position location, and workpiece is placed in clamp base 9, is close to positioning
Block 15-3, clamping cylinder 10 drive top board 11 to clamp workpiece, and positioning cylinder 15-1 drives locating piece 15-3 to retract downwards.
Then, slide unit 3 is driven slowly to feed to the right by leading screw 5 by feeding motor 4, grinding wheel enters to workpiece top half
Row cutting, until slide unit 3 reaches limit on the right-right-hand limit position.The workpiece cut down is slipped in collecting box 27 along directing plate 26.
Slide unit 3 is driven to reach limit on the left position, rotary cylinder 7 passes through to left movement by leading screw 5 from feeding motor 4 again
Clamp base 9 rotates 180 ° with workpiece, then drives slide unit 3 slowly to feed to the right by leading screw 5 by feeding motor 4, grinding wheel
Workpiece the latter half is cut, until slide unit 3 reaches limit on the right-right-hand limit position.The workpiece cut down slides along directing plate 26
Into collecting box 27.
Slide unit 3 is driven to reach limit on the left position, rotary cylinder 7 passes through to left movement by leading screw 5 from feeding motor 4 again
Clamp base 9 reversely rotates 180 ° with workpiece, and clamping cylinder 10 drives top board 11 to open, and cutting remainder is removed.
Then above procedure is repeated.
Claims (2)
1. a kind of stainless steel rough casting group automatic cutting device, described device include frame（1）, guide rail（2）, slide unit（3）, enter
To motor（4）, leading screw（5）, nut（6）, rotary cylinder（7）, connecting shaft（8）, clamp base（9）, clamping cylinder（10）, upper pressure
Plate（11）, bearing pin（12）, first position sensor（13）, second place sensor（14）, workpiece locating piece（15）, cutting motor
（16）, tape handler（17）, grinding wheel stand（18）, grinding wheel spindle（19）, the first grinding wheel（20）, the second grinding wheel（21）, isolation
Set（22）, clamp nut（23）, wheel guard（24）, grinding wheel loss detection sensor（25）, directing plate（26）And collecting box
（27）, it is characterised in that frame（1）It is the support member of whole device, guide rail（2）It is fixed on frame（1）The left side of top
Point, leading screw（5）, nut（6）Screw pair is formed, feeds motor（4）Motor shaft and leading screw（5）It is connected, feeds motor（4）
Frame is arranged on screw pair（1）Bottom, slide unit（3）Installed in guide rail（2）Top, and slide unit（3）With nut（6）Phase
Even, motor is fed（4）Screw pair is driven to drive slide unit（3）In guide rail（2）On horizontally slip, rotary cylinder（7）It is fixed on
Slide unit（3）Centre, rotation axis is horizontal, and passes through connecting shaft（8）With clamp base（9）Connection, clamping cylinder（10）It is vertical solid
It is scheduled on clamp base（9）Inside left-half, top board（11）Pass through bearing pin（12）With clamp base（9）Installed in one
Rise, and can be around bearing pin（12）Rotate, clamping cylinder（10）Cylinder rod upper end and top board（11）Left end is connected, top board（11）
Right-hand member contacted with workpiece and clamp workpiece, first position sensor（13）, second place sensor（14）It is arranged on guide rail（2）
Side left and right both ends, for detecting slide unit（3）Left and right extreme position, workpiece locating piece（15）Including positioning cylinder
（15-1）, support（15-2）And locating piece（15-3）, positioning cylinder（15-1）Pass through support（15-2）It is fixed on frame（1）Afterwards
Face, locating piece（15-3）Installed in cylinder rod top, positioning cylinder（15-1）With locating piece（15-3）Move up and down, in workpiece
Play a part of front and back position positioning, cutting motor when being loaded（16）Installed in frame（1）On the upside of right-hand member, grinding wheel stand（18）It is fixed
In frame（1）Above right part, cutting motor（16）Left side, grinding wheel spindle（19）Installed in grinding wheel stand（18）It is interior, cutting motor
（16）Pass through tape handler（17）With grinding wheel spindle（19）It is connected, grinding wheel spindle（19）Front end the first grinding wheel is housed（20）, every
From set（22）, the second grinding wheel（21）, by clamp nut（23）It is fixed, by separation sleeve among two grinding wheels（22）Separate certain
Distance, meet the demand of the cast member of different spacing, wheel guard（24）It is fixed on grinding wheel stand（18）On, and cover on grinding wheel,
Detection sensor is lost in grinding wheel（25）It is arranged on wheel guard（24）Outside, for detecting the loss situation of grinding wheel, directing plate
（26）Arranged in the both sides of grinding wheel, collecting box（27）It is arranged in frame（1）Below middle part, make the workpiece that cuts down along
Directing plate（26）Slip down to collecting box（27）It is interior, for collecting the workpiece cut down.
A kind of 2. stainless steel rough casting group automatic cutting device according to claim 1, it is characterised in that the emery wheel
Detection sensor is lost in piece（25）For ultrasonic sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720762678.2U CN206912901U (en) | 2017-06-28 | 2017-06-28 | A kind of stainless steel rough casting group automatic cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720762678.2U CN206912901U (en) | 2017-06-28 | 2017-06-28 | A kind of stainless steel rough casting group automatic cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206912901U true CN206912901U (en) | 2018-01-23 |
Family
ID=61321433
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720762678.2U Withdrawn - After Issue CN206912901U (en) | 2017-06-28 | 2017-06-28 | A kind of stainless steel rough casting group automatic cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206912901U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214608A (en) * | 2017-06-28 | 2017-09-29 | 河北科技大学 | The many valve body hot investment casting part dead head Special cutting devices of stainless steel |
| CN110006772A (en) * | 2019-04-17 | 2019-07-12 | 永康市磨鹰磨具有限公司 | Automate grinding wheel performance detection apparatus |
| CN110496955A (en) * | 2019-08-27 | 2019-11-26 | 雅视特科技（杭州）有限公司 | Cast member high-performance gate and riser cutting machine and its operating method |
-
2017
- 2017-06-28 CN CN201720762678.2U patent/CN206912901U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214608A (en) * | 2017-06-28 | 2017-09-29 | 河北科技大学 | The many valve body hot investment casting part dead head Special cutting devices of stainless steel |
| CN107214608B (en) * | 2017-06-28 | 2023-11-21 | 河北科技大学 | Stainless steel multi-valve body precision casting Special cutting device for casting head |
| CN110006772A (en) * | 2019-04-17 | 2019-07-12 | 永康市磨鹰磨具有限公司 | Automate grinding wheel performance detection apparatus |
| CN110496955A (en) * | 2019-08-27 | 2019-11-26 | 雅视特科技（杭州）有限公司 | Cast member high-performance gate and riser cutting machine and its operating method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180123 Effective date of abandoning: 20231121 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180123 Effective date of abandoning: 20231121 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |