CN206909189U - A kind of intelligent round bale baler control system - Google Patents
A kind of intelligent round bale baler control system Download PDFInfo
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- CN206909189U CN206909189U CN201720867498.0U CN201720867498U CN206909189U CN 206909189 U CN206909189 U CN 206909189U CN 201720867498 U CN201720867498 U CN 201720867498U CN 206909189 U CN206909189 U CN 206909189U
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- hydraulic jack
- control unit
- baler
- hatch door
- round bale
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- 238000005056 compaction Methods 0.000 description 2
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- 238000000034 method Methods 0.000 description 2
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
It the utility model is related to agricultural mechanical field, there is provided a kind of intelligent round bale baler control system, including：Hatch door control unit, bundling control unit and the terminal control unit for being arranged on baler driver's cabin being arranged on inside baler；The hatch door control unit includes hatch door sensor and the hatch door oil sources being sequentially communicated, main overflow valve group, control door hydraulic jack；The bundling control unit includes master controller, 5-linked solenoid valve block, cutter sensor, speed probe, electric servo push-rod, bottom plate oil cylinder, pickup hydraulic jack and stationary knife hydraulic jack；The master controller electrically connects with terminal control unit, 5-linked solenoid valve block, cutter sensor, speed probe, hatch door sensor, electric servo push-rod respectively；The 5-linked solenoid valve block connects with bottom plate oil cylinder, pickup hydraulic jack, stationary knife hydraulic jack respectively.The utility model can realize automation bundling control, improve operating efficiency, reliability and the applicability of baler.
Description
Technical field
It the utility model is related to agricultural mechanical field, more particularly to a kind of intelligent round bale baler control system.
Background technology
With the adjustment of China's agricultural structure, plant herbage area increase year by year, the comprehensive utilization of agricultural crop straw by
Gradually increase, equipment of being harvested and stored to herbage and stalk proposes active demand.Wasted time and energy due to manually storing up stalk, so increasingly
More people is participated in the design studies that stalk stores up machinery, and wherein round bale baler type is because it has small volume, adaptability
By force, the advantages that simple to operate and cheap, and gain great popularity.
At present, the design and manufacture of China's round bale baler are also in developing stage, and the old-fashioned round bale baler of in the market is deposited
Efficiency is low, function is simple, operation difficulty is big, easily block, fault rate is high the shortcomings of, its material automatic feeding, beat
Tie, twine net, put it is during bale etc. more use semi-automatic electrichydraulic control, bundling process due to it is artificial participate in it is excessive, it is both time-consuming
Arduously, and not enough it is accurate, cause the parameters such as density, the weight of each bale also to have very big difference, in function, operating efficiency and can
There is many to want improved place by property etc..
Utility model content
The round bale baler that the utility model mainly solves prior art uses semi-automatic electrichydraulic control, causes bundling mistake
The technical problems such as journey efficiency is low, poor reliability, propose a kind of intelligent round bale baler control system, can realize automation
Bundling controls, and to improve the handling of round bale baler, improves operating efficiency, reliability and the applicability of baler, promotes
Stalk recovery energy, renewable resource development, reach good energy-saving effect.
The utility model provides a kind of intelligent round bale baler control system, including：It is arranged on inside baler
Hatch door control unit, bundling control unit and the terminal control unit (1) for being arranged on baler driver's cabin；
The hatch door control unit includes hatch door sensor (5) and the hatch door oil sources being sequentially communicated, main overflow valve group, control
Door hydraulic jack；
The bundling control unit includes master controller (2), 5-linked solenoid valve block, cutter sensor (3), speed probe
(4), electric servo push-rod (6), bottom plate oil cylinder (7), pickup hydraulic jack and stationary knife hydraulic jack；The master controller (2) is respectively
With terminal control unit (1), 5-linked solenoid valve block, cutter sensor (3), speed probe (4), hatch door sensor (5), electric servo
Push rod (6) electrically connects；The 5-linked solenoid valve block connects with bottom plate oil cylinder (7), pickup hydraulic jack, stationary knife hydraulic jack respectively
It is logical.
Further, the cutter sensor (3), speed probe (4) and hatch door sensor (5) are respectively that inductance type connects
Nearly switch.
Further, the terminal control unit (1) connects power supply by wire type safety plate.
Further, in addition to：The power supply powered for terminal control unit (1) and master controller (2), power supply are arranged on bundling
In machine driver's cabin.
Further, the control door hydraulic jack, bottom plate oil cylinder (7), the number for picking up hydraulic jack and stationary knife hydraulic jack
Amount is respectively 2.
A kind of intelligent round bale baler control system provided by the utility model, compared with prior art with following excellent
Point：
1st, terminal control unit is communicated with master controller by CAN, have real-time, transmission range farther out, anti-electricity
The advantages that magnetic disturbance ability is strong, connection cables are few.
2nd, master controller is arranged on bundling machine host, receives hatch door sensor, cutter sensor, the letter of tachometer generator
Number, the terminal control unit of driver's cabin is shown and auditory tone cues, remind driver's parking waiting twines net automatically, the door that opens the cabin puts bundle,
Close hatch door to continue to drive baler collection stalk, so as to greatly reduce the operation difficulty of driver, improve the behaviour of baler
The property made, improve operating efficiency.
3rd, main overflow valve group can realize the opening and closing of control door hydraulic jack, and the pre- of back door unlatching is limited by overflow valve
Clamp force, compaction's control of round bale stalk is realized, it is achieved thereby that the unified compactness of the round bale of all shapings and being more suitable for
Standard density, facilitate follow-up transport and storage.
4th, 5-linked solenoid valve block, by four groups of linkages, one group of single action, the fast and reliable conversion of working condition is realized, worked
Pressure is up to 20MPa.
5th, the utility model baler control system is realized by semi-automatic control to the liquid integrated control of fully automatic electric
Multi-faceted lifting, operator are only driving in-house operation, you can realize the entire mechanization operation of stalk cutting, the utility model
The intellectuality of system is ensure that, operating efficiency is improved, reaches energy-saving effect.In addition, core hydraulic pressure and electrical equipment, design is closed
Reason, reliable, the reliability that safeguards system uses.
Brief description of the drawings
Fig. 1 is the structured flowchart of the intelligent round bale baler control system of the utility model；
Fig. 2 is the integrated cable line map of the intelligent round bale baler control system of the utility model.
Reference：1st, terminal control unit；2nd, master controller；3rd, cutter sensor；4th, speed probe；5th, hatch door senses
Device；6th, electric servo push-rod；7th, bottom plate oil cylinder；8th, joint.
Embodiment
It is clearer for the technical scheme and the technique effect that reaches that make technical problem that the utility model solves, use,
The utility model is described in further detail with reference to the accompanying drawings and examples.It is it is understood that described herein
Specific embodiment is used only for explaining the utility model, rather than to restriction of the present utility model.It also should be noted that it is
It is easy to describe, illustrate only the part related to the utility model rather than full content in accompanying drawing.
Fig. 1 is the structured flowchart of the intelligent round bale baler control system of the utility model.Fig. 2 is the utility model intelligence
The integrated cable line map of type round bale baler control system.As shown in Figure 1, 2, what the utility model embodiment provided is intelligent
Round bale baler control system, including：It is arranged on the hatch door control unit inside baler, bundling control unit and is arranged on
The terminal control unit 1 of baler driver's cabin；
The hatch door control unit includes hatch door sensor 5 and the hatch door oil sources being sequentially communicated, main overflow valve group, control door
Hydraulic jack, hatch door control unit are used for controlling the opening and closing of bundling cabin door；The bundling control unit includes master control
Device 2 processed, 5-linked solenoid valve block, cutter sensor 3, speed probe 4, electric servo push-rod 6, bottom plate oil cylinder 7, pick up hydraulic jack
With stationary knife hydraulic jack, bundling control unit is used for controlling the automatic bundling of baler；The master controller 2 respectively with terminal control
Device 1,5-linked solenoid valve block, cutter sensor 3, speed probe 4, hatch door sensor 5, electric servo push-rod 6 electrically connect；Described five
Connection solenoid valve block connects with bottom plate oil cylinder 7, pickup hydraulic jack, stationary knife hydraulic jack respectively.
Wherein, terminal control unit 1 can use MC9S08DZ60, and master controller 2 can use MC9S12XS128, cutting knife sensing
Device 3, speed probe 4, hatch door sensor 5 can use FI8-G18-ON6L sense formula proximity switches.The terminal control unit 1 passes through
Wire type safety plate connects power supply.Control door hydraulic jack, bottom plate oil cylinder 7, the quantity point for picking up hydraulic jack and stationary knife hydraulic jack
Wei not be 2.Using the joint 8 shown in Fig. 2 hydraulic jack and stationary knife hydraulic jack are picked up to connect.Terminal control unit 1 is as driving
The operating side for the person of sailing is communicated with master controller by CAN, and terminal control unit 1 is arranged in driver's cabin, has liquid crystal display
Screen and comfortable guidance panel, current bundling number, total bale are can record, pick up the operation of stationary knife bottom plate and select, intelligent auxiliary operation,
The function such as malfunction coefficient and synchronous sound alarm.CAN communication is normal, not lossing signal, and communication is quick, and control signal is transmitted just
Often.Include recording the successfully quantity of bundling automatically and identifying without recording false bundling, job stream in terms of intelligent hommization
Journey intelligent reminding, fault diagnosis intelligent alarm system.Master controller 2 is arranged on bundling machine host, reception hatch door sensor 5,
The signal of cutter sensor 3, speed probe 4,3 sensors are inductance approach switch, will by CAN transmission signal
The terminal control unit 1 asked positioned at driver's cabin is shown and sound prompting driver, and parking waiting twines net automatically, the door that opens the cabin puts bundle, closes
Hatch door continues to drive baler collection stalk etc., so as to greatly reduce the operation difficulty of driver, improves the behaviour of baler
The property made, improve operating efficiency.
In the present embodiment, the cutter sensor 3 is arranged on one end of baler cutter, and speed probe 4 is set
Put and be arranged in baler pressure roller end, hatch door sensor 5 on bundling cabin door, electric servo push-rod 6 puts net roll with baler
It is correspondingly arranged, receives master controller 2 and drive, automatic telescopic push rod, realization puts net, cuts net automatically；The control door hydraulic jack
Hydraulic stem is connected with baler door, and the hydraulic stem of the bottom plate oil cylinder 7 is connected with bundling machine bottom board, the pickup hydraulic jack
Hydraulic stem be connected with baler pick-up unit, the hydraulic stem of the stationary knife hydraulic jack is connected with bundling machine-cut net knife.Bottom plate
Oil cylinder 7 is used for lifting and reducing bottom plate apparatus, picks up hydraulic jack and is used for controlling pickup height, stationary knife hydraulic jack is used for controlling
Cutter location.The power supply that terminal control unit 1 and master controller 2 are powered is also configured in baler driver's cabin.
Intelligent each component of round bale baler control system of the present embodiment is connected by electric pipeline, controls circulation, eventually
Side controller 1 sends work order and the prompting of fault diagnosis intelligent alarm.Master controller 2 connects the instruction of terminal control unit 1 and each biography
Sensor feeds back electric signal, controls and coordinate the circulation of whole electrohydraulic system.Control door hydraulic jack, bottom plate oil cylinder 7, pick up hydraulic oil
The hydraulic jack such as cylinder and stationary knife hydraulic jack receives order-driven and hatch door sensor feedback electric signal (hatch door unlatching, is closed
Prompting).Main overflow valve group, control the control door hydraulic jack pressure at hatch door.5-linked solenoid valve block control bottom plate oil cylinder 7, pick up
Hydraulic jack and stationary knife hydraulic jack supply oil circuit.
The operation principle of the intelligent round bale baler control system of the present embodiment：Bale constantly becomes big in forming room, reaches
To hatch door control hydraulic coupling when, hatch door is opened simultaneously, the signal of hatch door sensor 5 at hatch door feedback, prompts to drive
Member shuts down, and driver makes main controller 2 send control signal, controls electric servo push-rod 6 to stretch by the terminal control unit 1 in driver's cabin
Go out, during electric servo push-rod 6 stretches out, the steel rider of mechanical structure is put net roll by belt drive and rotate, speed probe 4 is anti-
Pulse signal is presented, realizes that Fang Wang mechanisms put net, twine net.When the signal of speed probe 4 meets that master controller 2 drives electricity when requiring
Servo push-rod 6 shrinks realization and cuts net automatically, drives the feedback signal of cutter sensor 3, puts bale and go out forming room.Pass through several signals
The linkage feedback control of sensor, complete once to tie the course of work of grass.Hydraulic system uses 5-linked solenoid valve block, passes through four groups
Linkage, one group of single action, (in 5-linked solenoid valve block, four groups of magnetic valves simultaneously electric shaft, realize bottom plate cylinder action, another group
Magnetic valve is independent that the switching of oil cylinder and stationary knife oil cylinder is picked up in electric single action, realization), the fast and reliable conversion of working condition is realized,
Operating pressure is up to 20MPa.Main overflow valve group can realize the opening and closing of control door oil cylinder, and limit back door by overflow valve and open
The pretightning force opened, ensure the parameters such as compacted density and weight after bale shaping, also make mechanical structure relatively reliable, realize round bale
Compaction's control of stalk, it is achieved thereby that the compactness that the round bale of all shapings is unified, and the standard being more suitable for are close
Degree, facilitates follow-up transport and storage.
The intelligent round bale baler control system of the present embodiment, is realized by semi-automatic control to full-automatic integrated electro-hydraulic
Change the multi-faceted lifting of control, operator is only driving in-house operation, you can realizes the entire mechanization operation of stalk cutting, i.e.,
Save manpower and improve efficiency again, benefit the nation and the people.
Finally it should be noted that：Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should
Understand：It modifies to the technical scheme described in foregoing embodiments, either to which part or all technical characteristic
Equivalent substitution is carried out, the essence of appropriate technical solution is departed from the scope of various embodiments of the utility model technical scheme.
Claims (5)
- A kind of 1. intelligent round bale baler control system, it is characterised in that including：The hatch door control being arranged on inside baler Unit, bundling control unit and the terminal control unit (1) for being arranged on baler driver's cabin；The hatch door control unit includes hatch door sensor (5) and the hatch door oil sources being sequentially communicated, main overflow valve group, control door liquid Compressing cylinder；The bundling control unit include master controller (2), 5-linked solenoid valve block, cutter sensor (3), speed probe (4), Electric servo push-rod (6), bottom plate oil cylinder (7), pick up hydraulic jack and stationary knife hydraulic jack；The master controller (2) respectively with end Side controller (1), 5-linked solenoid valve block, cutter sensor (3), speed probe (4), hatch door sensor (5), electric servo push-rod (6) electrically connect；The 5-linked solenoid valve block connects with bottom plate oil cylinder (7), pickup hydraulic jack, stationary knife hydraulic jack respectively.
- 2. intelligent round bale baler control system according to claim 1, it is characterised in that the cutter sensor (3), speed probe (4) and hatch door sensor (5) are respectively inductance approach switch.
- 3. intelligent round bale baler control system according to claim 1, it is characterised in that the terminal control unit (1) power supply is connected by wire type safety plate.
- 4. intelligent round bale baler control system according to claim 1, it is characterised in that also include：For terminal control Device (1) processed and the power supply of master controller (2) power supply, power supply are arranged in baler driver's cabin.
- 5. intelligent round bale baler control system according to claim 1, it is characterised in that the control door hydraulic oil Cylinder, bottom plate oil cylinder (7), the quantity of picking up hydraulic jack and stationary knife hydraulic jack are respectively 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720867498.0U CN206909189U (en) | 2017-07-18 | 2017-07-18 | A kind of intelligent round bale baler control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720867498.0U CN206909189U (en) | 2017-07-18 | 2017-07-18 | A kind of intelligent round bale baler control system |
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| CN206909189U true CN206909189U (en) | 2018-01-23 |
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| CN201720867498.0U Expired - Fee Related CN206909189U (en) | 2017-07-18 | 2017-07-18 | A kind of intelligent round bale baler control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109041813A (en) * | 2018-06-28 | 2018-12-21 | 浙江致靖超云科技有限公司 | A kind of intelligent stalk binding apparatus and bundling method |
| CN109156178A (en) * | 2018-08-14 | 2019-01-08 | 内蒙古农业大学 | A kind of machine for forming cylindrical bale monitoring system and method |
| CN110786153A (en) * | 2019-01-07 | 2020-02-14 | 吉林农业大学 | Intelligence bundling machine operation data monitoring devices |
| CN112088651A (en) * | 2019-06-02 | 2020-12-18 | 新疆华智鑫源科技有限责任公司 | Control system and control method for cotton straw bundling harvester |
-
2017
- 2017-07-18 CN CN201720867498.0U patent/CN206909189U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109041813A (en) * | 2018-06-28 | 2018-12-21 | 浙江致靖超云科技有限公司 | A kind of intelligent stalk binding apparatus and bundling method |
| CN109041813B (en) * | 2018-06-28 | 2020-09-01 | 浙江致靖超云科技有限公司 | Intelligent straw bundling device and bundling method |
| CN109156178A (en) * | 2018-08-14 | 2019-01-08 | 内蒙古农业大学 | A kind of machine for forming cylindrical bale monitoring system and method |
| CN110786153A (en) * | 2019-01-07 | 2020-02-14 | 吉林农业大学 | Intelligence bundling machine operation data monitoring devices |
| CN112088651A (en) * | 2019-06-02 | 2020-12-18 | 新疆华智鑫源科技有限责任公司 | Control system and control method for cotton straw bundling harvester |
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Granted publication date: 20180123 |