CN206899280U - A kind of paint film robot automatic detection system - Google Patents
A kind of paint film robot automatic detection system Download PDFInfo
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- CN206899280U CN206899280U CN201720733013.9U CN201720733013U CN206899280U CN 206899280 U CN206899280 U CN 206899280U CN 201720733013 U CN201720733013 U CN 201720733013U CN 206899280 U CN206899280 U CN 206899280U
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- robot
- paint film
- control system
- industrial control
- detection unit
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- 238000001514 detection method Methods 0.000 title claims abstract description 94
- 239000003973 paint Substances 0.000 title claims abstract description 42
- 210000000707 wrist Anatomy 0.000 claims abstract description 7
- 230000004888 barrier function Effects 0.000 claims description 7
- 241000675108 Citrus tangerina Species 0.000 claims description 6
- 241000114727 Acetes chinensis Species 0.000 claims description 4
- 238000012360 testing method Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000000576 coating method Methods 0.000 description 5
- 238000007405 data analysis Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 238000003556 assay Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a kind of paint film robot automatic detection system, including workspace, roller bed apparatus is provided with workspace, the both sides of roller bed apparatus are parallel to be provided with the axle of robot the 7th, the axle of robot the 7th is provided with six-joint robot, instrument detection unit is installed provided with installing plate at 6th axle wrist, it is additionally provided with industrial control system and robot control cabinet, industrial control system is connected with robot control cabinet signal, robot control cabinet is connected with six-joint robot, industrial control system is provided with guidance panel, robot control cabinet is connected with instrument detection unit signal, industrial control system is connected with instrument detection unit signal.Paint film robot automatic detection system of the present utility model greatly reduces the operation labor intensity of testing staff, improves product paint film detection efficiency, and no human factor influences detection quality, it is ensured that detection process is without the artificial uniformity for participating in, ensureing detection；Detection data directly pass to industrial control system automatically generated data appraisal report, efficient quick by instrument detection unit.
Description
Technical field
The utility model belongs to paint film detection device technical field, and in particular to a kind of automatic detection system of paint film robot
System.
Background technology
Multi-angle aberration, tangerine peel and the thickness of body of a motor car paint film are three important fingers for evaluating coating surface coating quality
Mark, it has embodied a concentrated reflection of the effect of all index such as film richness, smoothness, gloss, is test coating surface decoration performance
More comprehensive parameter of science.The existing detection to the multi-angle aberration of body of a motor car paint film, tangerine peel and thickness, by staff
Completed respectively by three kinds of hand-held detector detections.Then by the data input computer of detecting instrument, then corresponding data are imported
Data analysis is carried out in analysis software and show that assay is reported.Paint parameters, the defeated tune of paint can be adjusted by data analysis
Air supplying and exhausting system of the circulatory system, spraying production technology, spray room etc. is painted, optimizes painting environments and spraying coating process, improves spraying matter
Amount.So it is significantly to obtain accurate data analysis appraisal report in time.
But there is problems with current characterization processes：
(1) hold detecting instrument to be detected, labor intensity is big, and repeated work is more, takes time and effort.
(2) test position is inaccurate during artificial detection, and different personnel detect gimmick difference, the stability and repeatability of data
It is difficult to ensure that.
(3) every time after the completion of detection, it is required for the data in detecting instrument importing computer, then import DAS
In, workload is big, assay report hysteresis.
In view of the above-mentioned problems, propose the utility model.
Utility model content
The purpose of this utility model is to provide a kind of paint film robot automatic detection system, and this paint film robot examines automatically
Examining system, by robot replace be accomplished manually, and can by testing number factually when be sent in the DAS of computer, energy
It is enough to obtain data analysis appraisal report in time；And during by robot manipulation, test position is accurate, testing result is more accurate.From
And can be promptly and accurately be adjusted to painting environments and spraying coating process etc., meet to quality, environmental protection, energy-conservation and efficiently
Ask, form good social benefit.
To realize above-mentioned purpose of utility model, the technical solution of the utility model is：A kind of paint film robot automatic detection
System, including workspace, roller bed apparatus are provided with workspace, the both sides of roller bed apparatus are parallel to be provided with the axle of robot the 7th, machine
The axle of people the 7th is provided with six-joint robot, and installing plate is provided with the axle wrist of six-joint robot the 6th, instrument is provided with installing plate
Detection unit, the outside of workspace are provided with industrial control system and robot control cabinet, and industrial control system connects with robot control cabinet signal
Connect, robot control cabinet and six-joint robot signal, electrically connect, industrial control system is provided with guidance panel, guidance panel and industry control system
System connection, robot control cabinet are connected with instrument detection unit signal, and industrial control system is connected with instrument detection unit signal.
Further, instrument detection unit includes paint film multi-angle acetes chinensis instrument, paint film tangerine peel detector and paint film film
Thickness detector.
Further, each detector in instrument detection unit is installed on six-joint robot by independent installing plate
At 6th axle wrist.
Further, roller bed apparatus is provided with product type detection means, and product type detection means is believed with industrial control system
Number connection.
Further, electrical control cubicles are additionally provided with the outside of workspace, electrical control cubicles electrically connect with instrument detection unit.
Further, the cable laying of instrument detection unit is in the tank chain of the axle side of robot the 7th, cable inner
Using mobile flexible cable.
Further, workspace is surrounded by safety barrier.
Further, safety barrier is provided with safety door, and safety door electrically connects with industrial control system.
Further, safety door is provided with safety device, and safety device electrically connects with safety door with industrial control system respectively.
The beneficial effects of the utility model are：
The detection process of paint film robot automatic detection system of the present utility model is by an operator outside working region
Operation, is automatically performed by six-joint robot, greatly reduces the operation labor intensity of testing staff, improves the detection of product paint film
Efficiency, no human factor influence detection quality, it is ensured that detection process is without the artificial uniformity for participating in, ensureing detection；And
Detection data directly pass to industrial control system by instrument detection unit and automatically generate detection appraisal report, efficient quick.
Brief description of the drawings
When considered in conjunction with the accompanying drawings, by referring to following detailed description, it can more completely more fully understand that this practicality is new
Type and easily learn many of which with the advantages of, but accompanying drawing described herein be used for provide to it is of the present utility model enter one
Step understands, forms a part of the present utility model, and schematic description and description of the present utility model is used to explain this practicality
It is new, do not form to improper restriction of the present utility model, wherein：
Fig. 1 is a kind of structural representation of paint film robot automatic detection system of the present utility model；
Fig. 2 is a kind of circuit connection diagram of paint film robot automatic detection system of the present utility model；
Fig. 3 is a kind of instrument detection unit mounting structure signal of paint film robot automatic detection system of the present utility model
Figure；
In figure：1- safety doors, 2- industrial control systems, 3- instrument detection units, 4- guidance panels, 5- electrical control cubicles, 6- robots
Switch board, 7- roller bed apparatus, 8- six-joint robots, the axle of 9- robots the 7th, 10- vehicle bodies, 11- safety barriers, 12- product types
Detection means, 13- workspaces, 14- paint films film thickness detector, 15- paint film tangerine peel detectors, 16- multi-angle acetes chinensis instrument,
17- installing plates.
Embodiment
Below in conjunction with accompanying drawing to the utility model, the technical scheme in the embodiment of the utility model is carried out clear, complete
Site preparation describes.
Such as Fig. 1-3, a kind of paint film robot automatic detection system, including workspace 13, the interior roller bed that is provided with workspace 13 fill
Put 7, it is characterised in that the both sides of roller bed apparatus 7 are parallel to be provided with the axle 9 of robot the 7th, the axle 9 of robot the 7th i.e. earth's axis, machine
The axle 9 of people the 7th is provided with six-joint robot 8, is provided with installing plate 17 at the axle wrist of six-joint robot 8 the 6th, on installing plate 17
Instrument detection unit 3 is installed, all installation connections are installed using bolt and alignment pin, and the outside of workspace 13 is provided with industry control system
System 2 and robot control cabinet 6, industrial control system 2 are connected with the signal of robot control cabinet 6, robot control cabinet 6 and six-joint robot
8 signals, electrical connection, industrial control system 2 is provided with guidance panel 4, and guidance panel 4 is connected with industrial control system 2, robot control cabinet 6 and
The signal of instrument detection unit 3 is connected, and industrial control system 2 is connected with the signal of instrument detection unit 3.
Job step：Operating personnel can be by guidance panel activation system, system readiness, when vehicle body 10 passes through roller
After bed apparatus enters working region specified location, the model of the automatic identification vehicle body 10 of product type detection means 12, product is determined
The characteristic informations such as model, color, industrial control system transfer robot detection program automatically and be respectively transmitted to robot control cabinet and
Instrument detection unit, then robot and instrument detection unit detected, after the completion of detection, instrument detection unit is by testing number
According to sending into industrial control system, evaluation software draws data analysis appraisal report after being handled, operating personnel can operate
Browsed on panel, meanwhile, robot and the playback of instrument detection unit, vehicle body 10 send out workspace by roller bed apparatus again.Whole behaviour
Make process without personnel to enter in working region, greatly reduce the labor intensity of operating personnel, improve safety coefficient.Due to
Detecting instrument in instrument detection unit needs periodic calibration, it is possible to the program set by industrial control system, it is periodically automatic
Calibration signal is sent to instrument detection unit, is calibrated automatically.
More excellent technical scheme, instrument detection unit 3 include paint film multi-angle acetes chinensis instrument, paint film tangerine peel detector and
Paint film film thickness detector.One system can carry out three kinds of detections to vehicle body, substantially reduce material consumption.
More excellent technical scheme, such as Fig. 3, each detector in instrument detection unit 3 pass through independent installing plate and pacified
Bolt and alignment pin can be used at the axle wrist of six-joint robot 8 the 6th, during installation.The setting of separate mounting plate both can be with
Flexibly from measurement functional module, can also avoid interfering at work.
More excellent technical scheme, roller bed apparatus 7 are provided with product type detection means 12, product signal detection means 12 with
The signal of industrial control system 2 connects.When vehicle body enters in workspace, product type detection means reads the model letter of product automatically
Breath, and be sent to industrial control system and transfer corresponding detection program automatically, industrial control system by program be sent to robot control cabinet and
Instrument detection unit, and start relevant device start-up operation, it is more intelligent.
The outside of workspace 13 is additionally provided with electrical control cubicles 5, and electrical control cubicles 5 electrically connect with instrument detection unit 3.Instrument detection unit by
Electrical control cubicles automatic power, it is not necessary to which battery is changed in charging.
The cable laying of instrument detection unit 3 is in the tank chain of the side of the 7th axle of robot 9, and cable is using mobile flexible
Cable.Robot is acted without jam in moving process, facilitates the various actions of robot, ensures that cable will not in disorder and folding
Damage.
Workspace 13 is surrounded by safety barrier 11, keeps apart workspace, avoids security incident, improves peace
Overall coefficient.
Safety barrier 11 is provided with safety door 1, and safety door 1 electrically connects with industrial control system 2, further improves safety coefficient.
Safety door 1 is provided with safety device, and safety device electrically connects with safety door 1 with industrial control system 2 respectively, when there is personnel
Placed under repair into workspace or during maintenance facility, safety device by industrial control system be by all devices lock it is out of service,
Machine power is to close, and avoids personnel from injuring；When equipment works, can with industrial control system by safety device by safety door latch
It is dead that no admittance.
From the point of view of above-mentioned control system, the system can be provided with and manually and automatically control two states, and can be quick
Switching, facilitate the manually control device operation in equipment debugging, maintenance；And it can be provided with the guidance panel of system
System running state and system alarm.From the point of view of the combination property of system, the system is flexiblesystem, to the product of different automobile types
With good adaptability, Painting Shop on-line monitoring is applicable to.
In summary, the detection process of paint film robot automatic detection system of the present utility model by an operator in work
Make to operate outside region, be automatically performed by six-joint robot, greatly reduce the operation labor intensity of testing staff, improve product
Paint film detection efficiency, no human factor influence detection quality, it is ensured that detection process participates in without artificial, ensures the consistent of detection
Property；And detection data directly pass to industrial control system by instrument detection unit and automatically generate detection appraisal report, efficient quick.
Claims (9)
1. a kind of paint film robot automatic detection system, including workspace (13), roller bed apparatus (7) is provided with workspace (13),
Characterized in that, the both sides of roller bed apparatus (7) are parallel to be provided with the axle (9) of robot the 7th, the axle (9) of robot the 7th is provided with six axles
Robot (8), installing plate (17) is provided with the axle wrist of six-joint robot (8) the 6th, instrument detection is installed on installing plate (17)
Unit (3), the outside of workspace (13) are provided with industrial control system (2) and robot control cabinet (6), industrial control system (2) and robot
Switch board (6) signal is connected, and robot control cabinet (6) is connected with six-joint robot (8), and industrial control system (2) is provided with guidance panel
(4), guidance panel (4) is connected with industrial control system (2), and robot control cabinet (6) is connected with instrument detection unit (3) signal, work
Control system (2) is connected with instrument detection unit (3) signal.
A kind of 2. paint film robot automatic detection system according to claim 1, it is characterised in that instrument detection unit
(3) paint film multi-angle acetes chinensis instrument (16), paint film tangerine peel detector (15) and paint film film thickness detector (14) are included.
A kind of 3. paint film robot automatic detection system according to claim 2, it is characterised in that instrument detection unit
(3) each detector in is installed at the axle wrist of six-joint robot (8) the 6th by independent installing plate (17).
4. a kind of paint film robot automatic detection system according to claim 2, it is characterised in that on roller bed apparatus (7)
Provided with product type detection means (12), product type detection means (12) is connected with industrial control system (2) signal.
5. a kind of paint film robot automatic detection system according to claim 3 or 4, it is characterised in that workspace (13)
Outside is additionally provided with electrical control cubicles (5), and electrical control cubicles (5) electrically connect with instrument detection unit (3).
A kind of 6. paint film robot automatic detection system according to claim 5, it is characterised in that instrument detection unit
(3) cable laying is in the tank chain of robot the 7th axle (9) side, and cable is using mobile flexible cable.
A kind of 7. paint film robot automatic detection system according to claim 6, it is characterised in that the four of workspace (13)
Week is provided with safety barrier (11).
8. a kind of paint film robot automatic detection system according to claim 7, it is characterised in that on safety barrier (11)
Provided with safety door (1), safety door (1) electrically connects with industrial control system (2).
9. a kind of paint film robot automatic detection system according to claim 8, it is characterised in that safety door is set on (1)
There is safety device, safety device electrically connects with safety door (1) and industrial control system (2) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720733013.9U CN206899280U (en) | 2017-06-22 | 2017-06-22 | A kind of paint film robot automatic detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720733013.9U CN206899280U (en) | 2017-06-22 | 2017-06-22 | A kind of paint film robot automatic detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206899280U true CN206899280U (en) | 2018-01-19 |
Family
ID=61283975
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720733013.9U Withdrawn - After Issue CN206899280U (en) | 2017-06-22 | 2017-06-22 | A kind of paint film robot automatic detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206899280U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030734A (en) * | 2017-06-22 | 2017-08-11 | 北京兴信易成机电工程有限公司 | A kind of paint film robot automatic detection system |
| CN108303448A (en) * | 2018-02-28 | 2018-07-20 | 上海发那科机器人有限公司 | A kind of spraying ground detection device and its application |
| CN110238878A (en) * | 2019-04-30 | 2019-09-17 | 北京云迹科技有限公司 | Self checking method and device for robot |
-
2017
- 2017-06-22 CN CN201720733013.9U patent/CN206899280U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030734A (en) * | 2017-06-22 | 2017-08-11 | 北京兴信易成机电工程有限公司 | A kind of paint film robot automatic detection system |
| CN107030734B (en) * | 2017-06-22 | 2023-05-16 | 北京兴信易成机电工程有限公司 | Automatic detection system for paint film robot |
| CN108303448A (en) * | 2018-02-28 | 2018-07-20 | 上海发那科机器人有限公司 | A kind of spraying ground detection device and its application |
| CN110238878A (en) * | 2019-04-30 | 2019-09-17 | 北京云迹科技有限公司 | Self checking method and device for robot |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180119 Effective date of abandoning: 20230516 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180119 Effective date of abandoning: 20230516 |