CN206898761U - A kind of piston assembly Automated assembly detection device - Google Patents
A kind of piston assembly Automated assembly detection device Download PDFInfo
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- CN206898761U CN206898761U CN201720878739.1U CN201720878739U CN206898761U CN 206898761 U CN206898761 U CN 206898761U CN 201720878739 U CN201720878739 U CN 201720878739U CN 206898761 U CN206898761 U CN 206898761U
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- piston
- pin bushing
- guide rod
- guide pin
- rod guide
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Abstract
The utility model discloses a kind of piston assembly Automated assembly detection device, including workbench, it is characterised in that the workbench is provided with rotating disk, circumferencial direction is uniformly provided with several guide rod guide pin bushing positioning tools on the rotating disk, is sequentially provided with the workbench along the rotation direction of rotating disk：Guide rod guide pin bushing feeding device, torque detecting apparatus, plane bearing assembling device, O-ring assembling device and piston assembling device, wherein the piston assembling device includes piston transport mechanism, piston visual examination mechanism and guide rod guide pin bushing transport mechanism.Each parts of piston assembly are assembled by automatic assembling mechanism, liberation labour productive forces, are reduced labor intensity, are greatly promoted production efficiency；The setting of the critical processes such as visual examination, moment of torsion detection, is effectively ensured the quality of product, phenomena such as avoiding missing inspection false retrieval.
Description
Technical field
It the utility model is related to a kind of piston assembly assembling detection device being used in automobile brake clamp.
Background technology
Automobile brake clamp are with the pincers class dress for making the wheel of motion slow down, stopping or keeping the functions such as halted state
Put, be normally only used for disc brake system.Disk type brake on automobile is by brake pump oil, one and wheel associated disks and circle
Brake callipers composition on disk.During brake, high pressure brake fluid promote clamp in piston, by shoe brake press to brake disc so as to
Produce braking effect.
For the piston assembly in automobile brake clamp, assembling detection is now carried out by hand using 6 people.Piston requires outer surface
Gloss, clean, the bad phenomenon such as no scuffing, gouge, burr, after existing piston cleaning blanking, pass through manual wipping outer surface, naked eyes
The situation of outer surface is checked, phenomena such as missing inspection, false retrieval be present；Guide rod guide pin bushing must not have catching phenomenon when rotating, and now artificial hand is twisted,
It whether there is catching phenomenon when experiencing its rotation, phenomena such as missing inspection, false retrieval be present.
Problems and disadvantages be present in existing automobile brake caliper piston general assembly detection technique：To prevent that missing inspection false retrieval etc. is existing
As caused quality and safety problem, substantial amounts of manpower and materials need to be put into, and labor intensity is big, extremely inefficient.
Utility model content
For above-mentioned prior art deficiency, the technical problems to be solved in the utility model is to provide a kind of improve and assembles detection
The piston assembly Automated assembly detection device of efficiency, labour productive forces can not only be liberated, reduce labor intensity, and lifted
Product quality.
In order to solve the above technical problems, the utility model adopts the following technical scheme that：A kind of piston assembly Automated assembly
Detection device, including workbench, it is characterised in that the workbench is provided with rotating disk, and circumferencial direction is uniformly set on the rotating disk
There are several guide rod guide pin bushing positioning tools, be sequentially provided with the workbench along the rotation direction of rotating disk：
Guide rod guide pin bushing feeding device, for being positioned over guide rod guide pin bushing in the guide rod guide pin bushing positioning tool of rotating disk；
Torque detecting apparatus, the detection of rotation torque when being rotated for guide rod guide pin bushing；
Plane bearing assembles device, is assembled for plane bearing and guide rod guide pin bushing；
O-ring assembles device, is assembled for O-ring and guide rod guide pin bushing；
Piston assembling device, assembled for guide rod guide pin bushing and piston, wherein the piston assembling device transmits including piston
Mechanism, piston visual examination mechanism and guide rod guide pin bushing transport mechanism.
The workbench surrounding is corresponding to be provided with guide rod guide pin bushing conveyer, plane bearing feeder, O-ring conveyer, work
Fill in conveyer and piston assembly outfeed belt conveyor.
The guide rod guide pin bushing feeding device includes manipulator one, and the manipulator one is located at rotating disk and guide rod guide pin bushing conveyer
Between, the piston transport mechanism includes manipulator two and manipulator three, and the manipulator two is located at piston conveyer and piston
Between visual examination mechanism, the manipulator three is located between piston visual examination mechanism and piston assembly outfeed belt conveyor, institute
Stating guide rod guide pin bushing transport mechanism includes manipulator four, and the manipulator four is located between rotating disk and piston assembly outfeed belt conveyor.
The plane bearing assemble mechanism includes plane bearing transmission power source, plane bearing clamping jaw and plane bearing positioning
Mechanism, the plane bearing clamping jaw are driven the guide rod guide pin bushing positioning tool peace for travelling to and fro between rotating disk by plane bearing transmission power source
Between spherical bearing detent mechanism.
The O-ring assemble mechanism includes O-ring transmission power source, O-ring clamping jaw and O-ring detent mechanism, the O shapes
Circle clamping jaw is driven by O-ring transmission power source and travelled to and fro between the guide rod guide pin bushing positioning tool of rotating disk and O-ring detent mechanism.
The visual examination mechanism includes smart camera, servomotor, rotating mechanism.
The moment of torsion testing agency include high-precision torque sensor, move up and down servomotor, rotating servo motor and
Torque tester.
The beneficial effects of the utility model are：The utility model device is carried out in product conveying by conveyer, manipulator etc.
Blanking, each parts are assembled by automatic assembling mechanism, liberation labour productive forces, are reduced labor intensity, are greatly promoted production
Efficiency；The critical processes such as visual examination, moment of torsion detection are detected using instruments such as smart camera and torque sensors, are effectively protected
Demonstrate,prove the quality of product, phenomena such as avoiding missing inspection false retrieval.
Brief description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is piston visual examination mechanism structural representation in the utility model；
Fig. 3 is moment of torsion testing agency structural representation in the utility model；
Fig. 4 is the utility model midplane bearing assembly machine structure structural representation；
Fig. 5 is O-ring assemble mechanism structural representation in the utility model.
Embodiment
As shown in figure 1, a kind of piston assembly Automated assembly detection device, including workbench 1, set on the workbench 1
There is a rotating disk 2 of intermittent rotary, circumferencial direction is uniformly provided with several guide rod guide pin bushing positioning tools 3, the work on the rotating disk 2
Guide rod guide pin bushing feeding device, torque detecting apparatus 5, plane bearing are sequentially provided with along the rotation direction of rotating disk assemble device on platform 1
6th, O-ring assembling device 7 and piston assembling device, the piston assembling device include piston transport mechanism, piston visual examination
Mechanism 9 and guide rod guide pin bushing transport mechanism.
The surrounding of workbench 1 is corresponding to be provided with guide rod guide pin bushing conveyer 11, plane bearing feeder 12, O-ring conveying
Machine 13, piston conveyer 14 and piston assembly outfeed belt conveyor 15.
The guide rod guide pin bushing feeding device includes manipulator 1, and the manipulator 1 is defeated located at rotating disk 2 and guide rod guide pin bushing
Between sending machine 11, for guide rod guide pin bushing to be taken out from guide rod guide pin bushing conveyer 11, the guide rod guide pin bushing positioning work of rotating disk is positioned over
Fill in 3.
As shown in figure 3, the torque detecting apparatus 5 is used for the detection of rotation torque when guide rod guide pin bushing rotates, including it is high-precision
Degree torque sensor 51, move up and down servomotor 52, rotating servo motor 53 and torque tester 54.Pass through upper and lower servo electricity
The driving torque tester 54 of machine 52, is moved downward on guide rod guide pin bushing, rotates the driving torque tester 54 of servomotor 53 and drives
Guide rod rotates, and torque sensor 51 monitors the change of guide rod guide pin bushing rotation torque, and sends data to host computer and carry out data
Analysis, it is qualified to judge whether.
Assembled as shown in figure 4, the plane bearing assembling device 6 is used for plane bearing with guide rod guide pin bushing, including plane axis
Transmission power source, plane bearing clamping jaw 61 and plane bearing detent mechanism 64 are held, the plane bearing clamping jaw 61 is by plane bearing
Transmission power source, which drives, to be travelled to and fro between the guide rod guide pin bushing positioning tool 3 of rotating disk and plane bearing detent mechanism 64.The plane
Bearing transmission power source includes moving up and down electric cylinders 62 and moves left and right electric cylinders 63, and the plane bearing feeder 12 is plane axis
Hold detent mechanism 64 and plane bearing is continually provided, after plane bearing detent mechanism 64 positions plane bearing, move up and down electricity
Cylinder 62 moves down, and plane bearing clamping jaw 61 captures plane bearing, is moved to by moving up and down electric cylinders 62 and moving left and right electric cylinders 63
On guide rod guide pin bushing, plane bearing is loaded on guide rod, each electric cylinders reset.
Assembled as shown in figure 5, the O-ring assembling device 7 is used for O-ring with guide rod guide pin bushing, including O-ring transmission power
Source, O-ring clamping jaw 71 and O-ring detent mechanism 72, the O-ring clamping jaw 71 is driven to travel to and fro between by O-ring transmission power source to be turned
Between the guide rod guide pin bushing positioning tool 3 and O-ring detent mechanism 72 of disk.The O-ring transmission power source includes moving up and down electricity
Cylinder 73, electric cylinders 74 and lower air cylinder 75 are moved left and right, the O-ring conveyer 13 can use vibrating disk, and effect is determined for O-ring
Position mechanism 72 continually provides O-ring, after the positioning O-shaped ring of O-ring detent mechanism 72, moves up and down electric cylinders 73 and moves down, O
Shape circle clamping jaw 71 captures O-ring, by moving up and down electric cylinders 73 and moving left and right electric cylinders 74 and be moved on guide rod guide pin bushing, under calm the anger
Cylinder 75 loads O-ring on guide rod, each cylinder, and electric cylinders reset.
The piston assembling device is used for guide rod guide pin bushing and assembled with piston, as shown in Fig. 2 wherein described piston visual examination
Mechanism 9 includes smart camera 91, servomotor 92 and rotating mechanism 93, for judging whether piston outward appearance has scuffing, gouge, hair
The inspection of the bad phenomenons such as thorn.Servomotor 92 drives rotating mechanism 93 that piston is kept into stable rotation, coordinates smart camera 91
Take pictures, and transfer data to host computer and carry out data analysis, it is qualified to judge whether.
The piston transport mechanism includes manipulator 2 81 and manipulator 3 82, and the manipulator 2 81 conveys located at piston
Between machine 14 and piston visual examination mechanism 9, the manipulator 3 82 discharges located at piston visual examination mechanism 9 and piston assembly
Between conveyer 15, for piston to be positioned in piston visual examination mechanism 9, and underproof piston is taken out and is placed into
Piston NonConforming Parts Area 18, qualified piston, which takes out, is placed into assembling area, assembles the material on area i.e. piston assembly conveyer
Box.
The guide rod guide pin bushing transport mechanism includes manipulator 4 10, and the manipulator 4 10 is located at rotating disk 2 and piston assembly
Between outfeed belt conveyor 15, for guide rod guide pin bushing to be taken out from the guide rod guide pin bushing positioning tool of rotating disk, insert in piston.
Operation principle：
1）By the magazine for filling piston after the cleaning, drying piston of cleaning machine 16, magazine is manually delivered into piston conveyer
On 14, magazine is conveyed from piston conveyer to workbench 1；
2）After conveying in place, manipulator 2 81 is captured in piston to piston visual examination mechanism 9 one by one, and smart camera 91 is examined
Piston outward appearance is looked into, manipulator 3 82 captures certified products and moved on the magazine of piston assembly conveyer 15；Detect unqualified, manipulator
3 82 are captured and move to piston NonConforming Parts Area 18；
3）The magazine for filling guide rod guide pin bushing is delivered to workbench 1 by guide rod guide pin bushing conveyer 11, manipulator 1 is grabbed one by one
Guide rod guide pin bushing is taken, is taken pictures by smart camera 17 and confirms guide rod guide pin bushing position, be filled on rotating disk positioning tool 3, rotating disk 2 goes to next
Process；
4）Rotating disk 2 rotate in place, and torque detecting apparatus 5 detects the rotation torque of guide rod guide pin bushing, detects qualified, 2 turns of rotating disk
To subsequent processing；Detect unqualified, rotating disk 2 goes to discharge station, and manipulator 4 10 is captured, and to move to guide rod guide pin bushing unqualified
Product area 20；
5）Rotating disk 2 is rotate in place, and plane bearing is filled to plane bearing feeder 12 and plane bearing assembling device 6
On guide rod guide pin bushing, rotating disk 2 goes to subsequent processing；
6）Rotating disk 2 is rotate in place, and O-ring is filled on guide rod guide pin bushing by O-ring conveyer 13 and O-ring assembling device 7, is turned
Disk 2 goes to subsequent processing；
7）Rotating disk 2 rotate in place, and manipulator 4 10 takes out guide rod guide pin bushing in insertion piston from rotating disk 2, finally, fills
The magazine of piston assembly is sent out by piston assembly conveyer 15.
Claims (7)
1. a kind of piston assembly Automated assembly detection device, including workbench, it is characterised in that the workbench, which is provided with, to be turned
Disk, circumferencial direction is uniformly provided with several guide rod guide pin bushing positioning tools on the rotating disk, along the rotation of rotating disk on the workbench
Direction is sequentially provided with：
Guide rod guide pin bushing feeding device, for being positioned over guide rod guide pin bushing in the guide rod guide pin bushing positioning tool of rotating disk；
Torque detecting apparatus, the detection of rotation torque when being rotated for guide rod guide pin bushing；
Plane bearing assembles device, is assembled for plane bearing and guide rod guide pin bushing；
O-ring assembles device, is assembled for O-ring and guide rod guide pin bushing；
Piston assembling device, assembled for guide rod guide pin bushing and piston, wherein the piston assembling device include piston transport mechanism,
Piston visual examination mechanism and guide rod guide pin bushing transport mechanism.
A kind of 2. piston assembly Automated assembly detection device according to claim 1, it is characterised in that the workbench
Surrounding is corresponding to be provided with guide rod guide pin bushing conveyer, plane bearing feeder, O-ring conveyer, piston conveyer and piston assembly
Outfeed belt conveyor.
3. a kind of piston assembly Automated assembly detection device according to claim 2, it is characterised in that the guide rod is led
Set feeding device includes manipulator one, and the manipulator one is located between rotating disk and guide rod guide pin bushing conveyer, the piston transmission
Mechanism includes manipulator two and manipulator three, and the manipulator two is located between piston conveyer and piston visual examination mechanism,
The manipulator three is located between piston visual examination mechanism and piston assembly outfeed belt conveyor, the guide rod guide pin bushing transport mechanism
Including manipulator four, the manipulator four is located between rotating disk and piston assembly outfeed belt conveyor.
A kind of 4. piston assembly Automated assembly detection device according to claim 1, it is characterised in that the plane axis
Taking up fitting mechanism includes plane bearing transmission power source, plane bearing clamping jaw and plane bearing detent mechanism, the plane bearing
Clamping jaw by plane bearing transmission power source drive travel to and fro between rotating disk guide rod guide pin bushing positioning tool and plane bearing detent mechanism it
Between.
A kind of 5. piston assembly Automated assembly detection device according to claim 1, it is characterised in that the O-ring
Assemble mechanism includes O-ring transmission power source, O-ring clamping jaw and O-ring detent mechanism, the O-ring clamping jaw and transmitted by O-ring
Power source drives and travelled to and fro between the guide rod guide pin bushing positioning tool of rotating disk and O-ring detent mechanism.
6. a kind of piston assembly Automated assembly detection device according to claim 1, it is characterised in that outside the piston
Seeing inspection body includes smart camera, servomotor, rotating mechanism.
A kind of 7. piston assembly Automated assembly detection device according to claim 1, it is characterised in that the moment of torsion inspection
Surveying mechanism includes high-precision torque sensor, moves up and down servomotor, rotating servo motor and torque tester.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720878739.1U CN206898761U (en) | 2017-07-19 | 2017-07-19 | A kind of piston assembly Automated assembly detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720878739.1U CN206898761U (en) | 2017-07-19 | 2017-07-19 | A kind of piston assembly Automated assembly detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206898761U true CN206898761U (en) | 2018-01-19 |
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ID=61311926
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720878739.1U Active CN206898761U (en) | 2017-07-19 | 2017-07-19 | A kind of piston assembly Automated assembly detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225397A (en) * | 2017-07-19 | 2017-10-03 | 浙江力邦合信智能制动系统股份有限公司 | A kind of piston assembly Automated assembly detection device and technique |
| CN108098313A (en) * | 2018-04-24 | 2018-06-01 | 段建英 | The assembly machine of the sealing ring of trimmer inner shaft lever on a kind of numerically-controlled machine tool |
| CN109434421A (en) * | 2018-09-07 | 2019-03-08 | 芜湖全程智能科技有限公司 | A kind of closed brake callipers bracket oiling press fitting guide rod device |
| CN111604528A (en) * | 2020-06-04 | 2020-09-01 | 陈兆真 | Auxiliary tool for processing internal combustion engine piston |
-
2017
- 2017-07-19 CN CN201720878739.1U patent/CN206898761U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107225397A (en) * | 2017-07-19 | 2017-10-03 | 浙江力邦合信智能制动系统股份有限公司 | A kind of piston assembly Automated assembly detection device and technique |
| CN108098313A (en) * | 2018-04-24 | 2018-06-01 | 段建英 | The assembly machine of the sealing ring of trimmer inner shaft lever on a kind of numerically-controlled machine tool |
| CN108098313B (en) * | 2018-04-24 | 2019-12-31 | 浙江非特轴承有限公司 | Assembly machine of sealing washer of trimmer internal shaft pole on digit control machine tool |
| CN109434421A (en) * | 2018-09-07 | 2019-03-08 | 芜湖全程智能科技有限公司 | A kind of closed brake callipers bracket oiling press fitting guide rod device |
| CN111604528A (en) * | 2020-06-04 | 2020-09-01 | 陈兆真 | Auxiliary tool for processing internal combustion engine piston |
| CN111604528B (en) * | 2020-06-04 | 2021-04-30 | 泰州市长宏机械有限公司 | Auxiliary tool for processing internal combustion engine piston |
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