CN206887650U - A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template - Google Patents
A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template Download PDFInfo
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- CN206887650U CN206887650U CN201720599810.2U CN201720599810U CN206887650U CN 206887650 U CN206887650 U CN 206887650U CN 201720599810 U CN201720599810 U CN 201720599810U CN 206887650 U CN206887650 U CN 206887650U
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- side form
- aluminum alloy
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- compacting concrete
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Abstract
A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template is the utility model is related to, including：2 pieces of mould, 4 pieces of standard side form, 2 pieces of side form of adjustment, 4 pieces of corner formwork are held, 4 pieces of plate is combined into four frame shape self-compaction edge sealing templates；The end mould includes panel, upper and lower deckle board, middle panel and sets reinforcement, flute profile is formed, entirely through extrusion molding of Extrusion Process of Aluminum Alloy Profile equipment；Standard side form and adjustment side form are square tube aluminium section bar, pass through extrusion forming of extrusion equipment；Corner formwork, plate are curved aluminium profile, pass through extrusion forming of extrusion equipment；The utility model non-fragment orbit self-compaction edge sealing template solve the problems, such as such as template turnover is slow, access times are few present in construction, it is yielding, easily get rusty, self-compacting concrete rises, and mode ship, which is starched, exhaust effect is poor, not easy to install, waste of human resource is big is present.
Description
Technical field
It the utility model is related to a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template.
Background technology
Self-compacting concrete layer is played as the important feature part of the plate-type ballastless track structures of CRTS III and held
Open down, transmit the key effect from longitudinal and transverse, the vertical load of upper track structure, its construction quality decides the templates of CRTS III
The success or failure of formula ballastless track structure.Critical material self-compacting concrete as this structure sheaf in track slab precision adjustment due to need to complete
After be irrigated, can not be vibrated, while this layer be as the middle power transmission layer between track plates and base, be required again and track plates
It can be combined closely with base, therefore the construction material of self-compacting concrete layer, ratio requirement are high, to frock and instillation process skill
Art requires also quite strict.Self-compacting concrete is under self gravitation effect, can be flowed, self-compaction, even if existing fine and close
Reinforcing bar can be also filled up completely with, while obtain good homogenieity.Because self-compacting concrete need not vibrate in perfusion, therefore
The time that concreting needs is greatly shortened, and labor strength is greatly lowered, it is necessary to which number of workers is reduced.Therefore from close
Real concrete is progressively applied in the laying of plate-type ballastless track.
In existing self-compact concrete in construction technique, self-compacting concrete layer is arranged between track plates and base,
Need to carry out spacing edge sealing to self-compacting concrete packed layer periphery during form, also to ensure in self-compacting concrete
The discharge of air, while also need to apply self-compacting concrete packed layer above track plates downward pressure, prevent from filling
When noting self-compacting concrete track plates float and skew or accurate adjustment after because artificial the reason for trampling cause track Board position to become
It is dynamic, and in existing construction technology, or being not provided with above-mentioned related device, or corresponding apparatus structure is complicated, it is unfavorable for
The operation of construction technology.
Such as in the prior art, the patent No.：CN201520747912.5, patent name：A kind of plate-types of CRTS III are without tiny fragments of stone, coal, etc. rail
Road self-compacting concrete template, it is characterised in that：Including side form, end mould and angle mould, the quantity of the side form and end mould is two
Root, two side forms be arranged in parallel, and two end moulds be arranged in parallel, and the quantity of the angle mould is four, and adjacent is described
Connected between side form and end mould by angle mould, the side form, end mould and angle mould connect to be formed and the plate-type non-fragment orbits of CRTS III
The rectangular frame that is adapted of track plates profile, the side form includes the more side templates being sequentially connected, adjacent two side templates
Between connected mode be joggle, the connected mode between the side template and angle mould is joggle, between the angle mould and end mould
Connected mode be joggle, steam vent is provided with the angle mould, the inwall of the angle mould is provided with arc-shaped insert plate, the arc
The inwall of plate is adapted with the fillet part of the track plates.
The problem of above-mentioned self-compacting concrete template is present all is structure of steel die for use, and punching block has that weight is big, fortune
Turn slow, and the speed of self-compact concrete in construction is slow, always quality is bad for the self-compacting concrete of perfusion.Therefore, how to design
Go out the edge sealing template that a set of energy is quick, high quality irrigates self-compacting concrete, be current urgent problem.
Aluminium alloy has the advantages that in light weight, corrosion-resistant, flat appearance degree is good, easy to manufacture is complex-curved, and intensity is high, by
To the attention of countries in the world track traffic industry, the track traffic in China, high ferro are faced with rapid development, in order to reduce energy consumption, subtract
Small running resistance, increases loading capacity, and high ferro body shell also gradually begins to use aluminum alloy materials.However, in non-fragment orbit certainly
Above closely knit edge sealing template, there is not the report using aluminum alloy materials at present.Compared with steel construction template, aluminum alloy mould plate has
Lightweight, energy-saving, more environmentally-friendly, turnover efficiency high, the advantages that number of turnover is more, and there is excellent fire resistance and corrosion resistant
Corrosion.Therefore it provides a kind of aluminum alloy seal edge template for substituting steel form, can solve current non-fragment orbit self-compaction edge sealing mould
Plate is constructed（Template turnover is slow, access times are few, it is yielding, easily get rusty, self-compacting concrete rises, and mode ship is starched, exhaust effect is poor, no
It is easy to install, waste of human resource is big）The problem of existing.
The content of the invention
Present invention aims at：For above-mentioned problem, there is provided it is a kind of simple in construction, it is difficult effectively to reduce construction
Degree, while improve the non-fragment orbit self-compaction edge sealing template of construction quality.
What the technical solution of the utility model was realized in：A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge mould
Plate, including：2 pieces of mould, 4 pieces of standard side form, 2 pieces of side form of adjustment, 4 pieces of corner formwork are held, 4 pieces of Symmetric Composites of plate are into four frame shapes
Self-compaction edge sealing template；The end mould includes panel, upper and lower deckle board, middle panel and sets reinforcement, forms flute profile, entirely through
Extrusion molding of Extrusion Process of Aluminum Alloy Profile equipment；Standard side form and adjustment side form are square tube aluminium section bar, are once squeezed by extrusion equipment
It is molded；Corner formwork, plate are curved aluminium profile, pass through extrusion forming of extrusion equipment；
The connecting method of the end mould and corner formwork sets catch for end mould, and end is molded tight corner formwork；
The corner formwork sets plate, the inwall of the plate and institute with plate connecting method for the inwall of corner formwork
The fillet part for stating track plates is adapted, and corner formwork is provided with steam vent, and plate and corner formwork grafting are closely knit；
The standard side form is that standard side form sets L mouths with corner formwork connecting method, and standard side form compresses corner formwork；
The standard side form is that standard side form splices L mouths with adjustment side form end set with adjustment side form connecting method, and
Standard side form compresses adjustment side form.
Preferably：The aluminium alloy Rp0.2 is more than 240MPa；Tensile strength is more than 260 MPa.Rp0.2 is disproportional（Or
Uniformly）Extension strength when elongation percentage is 0.2% is more than 240MPa.
Preferably：The aluminium alloy trade mark 6061, alloy state：T6.The main alloy element of 6061 aluminium alloy is
Magnesium and silicon, and form Mg2Si phases.If containing a certain amount of manganese and chromium, the bad effect of iron can be neutralized；Sometimes also add on a small quantity
Copper or zinc, to improve the intensity of alloy, and its corrosion stability is not set to have obvious reduction；There is a small amount of copper in conductive material, with
Offset the harmful effect of titanium and iron to electric conductivity；Zirconium or titanium energy crystal grain thinning and control recrystallized structure；In order to improve machinable
Performance, lead and bismuth can be added.It is solid-solution in Mg2Si in aluminium, alloy is had artificial age-hardening's function.Master in 6061 aluminium alloys
It is magnesium and silicon to want alloying element, has moderate strength, good corrosion resistance, a weldability, and oxidation effectiveness is preferable.The T6 by
The state of artificial aging is carried out after solution heat treatment, after solution heat treatment, no longer carries out cold working（It can be aligned, leveling,
But do not affect the mechanical properties the limit）Product.
Preferably：The end mould length is 2200 mm, and width is 140 mm, upper deckle board width 12mm, lower frame plate width
20mm, middle reinforced rib width 12mm, plate thickness 3-5mm.
Preferably：The mm of standard side form length 1700, width 140mm, height 20-40mm, wall thickness 3-5mm, has
Effect is 1660mm using length；Inside sets and is transversely parallel to short side reinforcement, and Rib Thickness is 2-4 mm.
Preferably：The adjustment side form length is 90-2880mm, width 140mm；Height 20-40mm, wall thickness 3-5mm, it is interior
Portion sets and is transversely parallel to short side reinforcement, and Rib Thickness is 2-4 mm.
Preferably：Corner formwork expansion total length 300 mm, width 140mm；Thickness 3-5mm；Curved angle R
36。
Preferably：The mm of plate total length 340, spreading width 160mm；Thickness 3-5mm；Curved angle interior angle R
30。
The advantage of technical solution of the present invention is：
1st, deckle board asymmetrical design above and below the end mould, has reserved X-type card installation site, and X-type card can move freely
Adjustment position, avoids the processing of X-type card reserved location, does not destroy end mould bulk strength, bearing capacity is more preferable, good appearance.
2nd, corner formwork and plate special-shaped section have precision height, cooperation close, smooth by extrusion equipment one-shot forming
Impulse- free robustness, it is unlikely to deform, appearance looks elegant, the features such as grafting facilitates.
3rd, standard side form both ends L mouths are consistent, and 4 pieces of standard side forms are generally applicable.Standard side form with adjustment side form compacted position with
Press thick stick Position Design reasonable, it is high to compress intensity, presses closely, and is not easy the mould that rises, the features such as spillage.
4th, self-compaction edge sealing template all component uses extrusion forming of aluminium alloy extrusions, has that bearing capacity is big, splicing
Precision is high, be unlikely to deform, corrosion-resistant non-corrosive, easily splices the advantages that easy to install, the number of turnover is high, easy for construction.
Brief description of the drawings
Fig. 1 is a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template position schematic diagram of the present invention；
Fig. 2 is schematic diagram after a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template assemblies of the present invention；
Fig. 3 is a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template end mould enlarged diagram of the present invention；
Fig. 4 illustrates to invent a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge die plate corner template with plate amplification
Figure；
Fig. 5 connects to invent a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template standard side form with corner formwork L
Connect enlarged diagram；In figure：1 end mould；11 panels；Deckle board on 12；13 lower frame plates；14 reinforcements；2 standard side forms；3 adjustment sides
Mould；4 corner formworks；5 plates.
Embodiment
Reference picture 1-2, a description is carried out to whole embodiment：
Embodiment 1：A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template, including：Hold 1 two pieces of mould, standard side
2 four pieces of mould, 3 two pieces of side form of adjustment, 4 four pieces of corner formwork, 5 four pieces of plate are combined into four frame shape self-compaction edge sealing templates；Institute
State end mould 1 and set reinforcement 14 including panel 11, upper deckle board 12, lower frame plate 13, middle panel（As shown in Figure 3）, flute profile is formed, it is whole
Body passes through extrusion molding of Extrusion Process of Aluminum Alloy Profile equipment；Standard side form 2 and adjustment side form 3 are square tube aluminium section bar, are set by extruding
A standby extrusion forming；Corner formwork 4, plate 5 are curved aluminium profile, pass through extrusion forming of extrusion equipment；
The connecting method of the end mould 1 and corner formwork 4 sets catch for end mould 1, and end mould 1 compresses corner formwork 4；
The corner formwork 4 and the connecting method of plate 5 set plate 5 for the inwall of corner formwork 4, the plate 5 it is interior
Wall is adapted with the fillet part of the track plates, and corner formwork 4 is provided with steam vent, and plate 5 and the grafting of corner formwork 4 are closely knit
（As shown in Figure 4）；
The standard side form 2 is that standard side form 2 sets L mouths with the connecting method of corner formwork 4, and standard side form 2 compresses corner
Template 4；
The standard side form 2 is that standard side form 2 splices L with adjustment side form 3 end set with adjustment side form 3 connecting method
Mouthful, and standard side form 2 compresses adjustment side form 3（As shown in Figure 5）.
Embodiment 2：On the basis of embodiment 1, the end mould length is 2200 mm, and width is 140 mm, and upper deckle board is wide
Spend 12mm, lower frame plate width 20mm, middle reinforced rib width 12mm, plate thickness 4mm；
The mm of standard side form length 1700, width 140mm, height 20mm, wall thickness 3mm, effectively it is using length
1660mm；Inside sets and is transversely parallel to short side reinforcement, Rib Thickness 2mm；
The adjustment side form length is 100mm, width 140mm；Height 20mm, wall thickness 3mm, inside set and are transversely parallel to
Short side reinforcement, Rib Thickness are 2 mm；
Corner formwork expansion total length 300 mm, width 140mm；Thickness 4.5mm；Curved angle R 36；
The mm of plate total length 340, spreading width 160mm；Thickness 4.5mm；Curved angle interior angle R 30.
Embodiment 3：On the basis of embodiment 1, the aluminium alloy Rp0.2 is 250MPa；Tensile strength is more than 280
MPa.The aluminium alloy trade mark 6061, alloy state：T6.
More than, it is only the preferable embodiment of the present invention, but protection scope of the present invention is not limited thereto, and it is any
Those familiar with the art the invention discloses technical scope in, technique according to the invention scheme and its invention
Design is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (8)
1. a kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template, including：Hold 2 pieces of mould, 4 pieces of standard side form, adjustment side
2 pieces of mould, 4 pieces of corner formwork, 4 pieces of plate are combined into four frame shape self-compaction edge sealing templates；The end mould includes panel, upper and lower
Deckle board, middle panel set reinforcement, flute profile are formed, entirely through extrusion molding of Extrusion Process of Aluminum Alloy Profile equipment；Standard side form and
Adjustment side form is square tube aluminium section bar, passes through extrusion forming of extrusion equipment；Corner formwork, plate are curved aluminium profile, are passed through
Extrusion forming of extrusion equipment；
The connecting method of the end mould and corner formwork sets catch for end mould, and end is molded tight corner formwork；
The corner formwork sets plate, the inwall of the plate and the rail with plate connecting method for the inwall of corner formwork
The fillet part of guidance tape is adapted, and corner formwork is provided with steam vent, and plate and corner formwork grafting are closely knit；
The standard side form is that standard side form sets L mouths with corner formwork connecting method, and standard side form compresses corner formwork；It is described
Standard side form is that standard side form splices L mouths with adjustment side form end set with adjustment side form connecting method, and standard side form compresses
Adjust side form.
2. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The aluminium alloy
Rp0.2 is more than 240MPa；Tensile strength is more than 260 MPa.
3. non-fragment orbit self-compacting concrete aluminum alloy seal edge template as claimed in claim 1, it is characterised in that：The aluminium closes
Gold medal number 6061, alloy state：T6.
4. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The end mould length
Spend for 2200 mm, width is 140 mm, upper deckle board width 12mm, lower frame plate width 20mm, middle reinforced rib width 12mm, face
Plate thickness is 3-5mm.
5. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The standard side
Mould length 1700 mm, width 140mm, height 20-40mm, wall thickness 3-5mm, it is 1660mm effectively using length；Inside is set
Put and be transversely parallel to short side reinforcement, Rib Thickness is 2-4 mm.
6. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The adjustment side
Mould length is 90-2880mm, width 140mm；Height 20-40mm, wall thickness 3-5mm, inside set two and are transversely parallel to short side
Reinforcement, Rib Thickness are 2-4 mm.
7. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The corner mould
Plate expansion total length 300 mm, width 140mm；Thickness 3-5mm；Curved angle R 36.
8. the non-fragment orbit self-compacting concrete aluminum alloy seal edge template described in claim 1, it is characterised in that：The plate is total
Length 340 mm, spreading width 160mm；Thickness 3-5mm；Curved angle interior angle R 30.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720599810.2U CN206887650U (en) | 2017-05-26 | 2017-05-26 | A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template |
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| CN201720599810.2U CN206887650U (en) | 2017-05-26 | 2017-05-26 | A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948229A (en) * | 2017-05-26 | 2017-07-14 | 湖南天象建筑科技有限公司 | A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template |
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2017
- 2017-05-26 CN CN201720599810.2U patent/CN206887650U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948229A (en) * | 2017-05-26 | 2017-07-14 | 湖南天象建筑科技有限公司 | A kind of non-fragment orbit self-compacting concrete aluminum alloy seal edge template |
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Granted publication date: 20180116 Effective date of abandoning: 20180814 |