CN206876639U - A kind of bogie failure vertical ultrasonic detection device - Google Patents
A kind of bogie failure vertical ultrasonic detection device Download PDFInfo
- Publication number
- CN206876639U CN206876639U CN201720757809.8U CN201720757809U CN206876639U CN 206876639 U CN206876639 U CN 206876639U CN 201720757809 U CN201720757809 U CN 201720757809U CN 206876639 U CN206876639 U CN 206876639U
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- detection
- bogie
- cantilever
- horizontal movement
- detection device
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Abstract
A kind of bogie failure vertical ultrasonic detection device is the utility model is related to, belongs to detection device field.The vertical detection device of bogie failure includes base, control platform, horizontal movement slide rail, horizontal movement support, vertically movable support, detect cantilever and ultrasonic probe, wherein horizontal movement slide rail, vertically movable support, ball-screw is respectively provided with detection cantilever, for realizing the motion of all parts.It is connected between detection cantilever and vertically movable support by connector, ultrasonic probe is arranged on one end of detection cantilever, and the signal data detected is sent back into control platform and detected.The problem of the technical solution of the utility model can solve manual measurement bogie size of the prior art, and working strength is big and measurement accuracy is low.
Description
Technical field
A kind of bogie failure vertical ultrasonic detection device is the utility model is related to, the spy of specific achievable bogie failure
Survey, belong to detection device field.
Background technology
China is railway big country, and railway transportation is an important industry in China, and locomotive goes out as cargo transport and people
Capable main means of transport, the quality of its operation conditions receive much concern always.Either passenger locomotive or freight locomotive, turn to
For frame as one of most important parts of locomotive, can the detection of its health performance directly concerns locomotive in good health lasting
Operation, therefore, is particularly important to bogie fault detect.In existing bogie detection technique, the chi of bogie frame
Very little measurement is measured by special measurement instrument, and measuring method is single, and precision is not high, causes bogie fault measuring
As a result there is error, detection efficiency is low.
The content of the invention
The utility model main purpose is to provide a kind of device of detection bogie failure that can be simple and quick, to solve
Measurement accuracy in conventional bogie detection method is low, the problems such as detection efficiency is low.To achieve these goals, the utility model
A kind of bogie failure vertical ultrasonic detection device is provided, the device includes base, horizontal movement slide rail, is arranged on base upper table
Face, vertically movable support, it is arranged on horizontal movement support, detects cantilever, be arranged on vertically movable support, the motion of cantilever
Driven and realized by the motor of each cantilever end.Ultrasonic probe, probe are arranged on detection cantilever, and probe multi-faceted can revolve
Turn.Control platform, pre-set program, rotated by manipulating each bracket end motor to realize the motion of each support, so as to
The detection to each position of bogie is realized, the signal detected is sent back at control platform, control platform passes through professional method
Whether analysis bogie exists at the position is damaged.
Further, bogie failure vertical ultrasonic detection device includes horizontal movement slide rail, and slide rail is parallel by two
Track forms, and installs motor respectively in extreme, there is a horizontal movement support, horizontal movement support both ends between two tracks
The ball-screw being connected on horizontal movement slide rail, two horizontal movement slide rails centres are provided with a bearing.
Further, vertically movable support is connected on horizontal movement support, vertically movable support vertical is in the bottom of workbench
Face, vertically movable support use double row ball leading screw, detect and are connected between cantilever and vertically movable support by Z-type connector,
Using double row ball screw structure, under the drive of vertically movable bracket end motor, detection cantilever can be existed by ball-screw
Vertical direction moves up and down.
Further, independent ball-screw is installed in detection cantilever, end is driven by motor, and detection cantilever can be done
Horizontal stretching motion.The vertical detection device of bogie failure makes with reference to the size of actual steering frame, and the long 5m of whole device is wide
2.5m, the detectable height of device are 1.8m, wherein on the basis of detection cantilever can detect size herein, extend the spy of a cantilever
Survey length.
Further, ultrasonic probe is housed in detection cantilever front end, pops one's head in and be made up of second degree of motion mechanism, wherein one-level
The accurate detection of failure can be realized along itself 360 degree of circle rotation, another level along 270 degree of wobble measurements of own layer.
Further, the kinetic control system of whole device is integrated in control platform, can be controlled by sensor each
The motion of part, ultrasonic probe sends the signal detected in whole process to control platform, by analyze data come complete
Into the detection of failure.
The utility model and prior art have the beneficial effect that：
Horizontally movable detection cantilever can be more accurately close to abort situation, when bogie to be detected is due to detection
Need to block when moving horizontally of vertical direction motion bracket, detection cantilever can be connected by ball-screw and carry out horizontal direction
Mobile, so as to complete detection operations, ultrasonic probe completes comprehensive rotated detection by itself special secondary facility.
Brief description of the drawings
Fig. 1 is a kind of bogie failure vertical ultrasonic detection device overall structure diagram.
Fig. 2 is the connector partial schematic diagram of detection device.
Fig. 3 is the ultrasonic probe partial schematic diagram of detection device.
1st, base；2nd, control platform；3rd, motor；4th, horizontal movement bearing；5th, cantilever is detected；6th, ultrasonic probe；7th, water
Flat motion slide rail；8th, horizontal movement support；9th, connector；10th, vertically movable support.
Embodiment
Low in order to solve existing bogie detection technique efficiency, the shortcomings of low precision, the utility model provides one kind
Bogie vertical ultrasonic detection device.
In the utility model, bogie detection failure detector uses ultrasonic probe, and wherein ultrasonic wave acoustic beam can be concentrated
In a particular direction, there is good directive property along straightline propagation in media as well.Ultrasonic wave is on the interface of not same media
Reflection, refraction and shape transformation will be produced.Using these characteristics, the reflection reflected from accident defect interface can be obtained
Ripple, so as to reach the purpose of detecting defects, the technology is applied can be more accurately and efficiently in bogie fault-finding field
Detect bogie failure.
As shown in figure 1, horizontal movement slide rail 7 is made up of two parallel orbits, horizontal movement support 8 be positioned over two it is parallel
On track, the motor 3 on horizontal movement slide rail 7, which rotates, drives ball-screw motion to make horizontal movement support 8 along horizontal movement
The direction movement of slide rail 7, vertically movable support 10 are positioned on horizontal movement support 8, it is contemplated that in bogie detection device
The weight of half part is larger, and a horizontal movement bearing 4 is installed between horizontal movement slide rail 7, and horizontal movement bearing 4 is transported with horizontal
Dynamic slide rail 7 is parallel, the parallel ball-screw of two row is installed on vertically movable support 10, to strengthen carrying for vertically movable support 10
Lift, vertically movable support 10 is smoothly lifted or fall detection cantilever 5, while also increase vertically movable support 10
Intensity.Detection cantilever 5 is connected by connector 9 with vertically movable support, and the structure of connector 9 is as shown in Fig. 2 connector 9
Two parts do not pacify turn vertically movable support 10 with detection cantilever 5 ball-screw on, when vertically movable support 10 be in it is quiet
Only during state, detection cantilever 5 can realize moving in parallel for cantilever by the ball-screw of itself, complete the detection work of complexity,
Ultrasonic probe 6 is positioned on secondary drive mechanism, as shown in figure 3, the institutional level can be along the detection moving direction axle of cantilever 5
To rotation, another level can be along with being rotated in detection 270 degree of angular ranges of cantilever axial end vertical direction.
By above-mentioned setting, detection cantilever 5 can quick and precisely position the position of each critical piece of bogie, be turned
Fault detect work to frame, improve the detection efficiency of failure.
Specifically, as shown in figure 1, bogie vertical ultrasonic detection device is when carrying out bogie detection, when to be detected
When bogie is put into specified location, signal is sent by control platform 2, controlled level motion slide rail 7 end two motor 3 is simultaneously
Rotate, horizontal movement support 8 is moved along slide direction, horizontal movement support 8 drives the vertically movable support 10 above it to move
The position specified is moved, control platform 2 sends signal and controls two motors 3 above vertically movable support while rotate, and makes detection
Cantilever 5 is raised or lowered to the specified altitude assignment that bogie need to detect.When detection device is carrying out failure to bogie lower position
During detection, vertically movable support 10 drives detection cantilever 5 to be moved to specified location, when to the progress failure spy of bogie top position
During survey, it is contemplated that the structure of bogie, generally vertically movable support 10 can be diverted frame and block, want more accurately to visit
The abort situation of bogie is surveyed, it is necessary to control motor 3 above vertically movable support to rotate by control platform 2, detection cantilever 5 exists
Specified location is risen under the drive of connector 9, detects the whole width range of the detectable bogie of length of cantilever 5, operation control
Platform 2 processed makes the end motor of detection cantilever 5 turn to fault-finding position, and at this moment, ultrasonic probe 6 can pass through the motion of itself
To optimal detection position, accurate fault-finding is completed, the signal detected is passed through into sensor transmissions meeting control platform 2, behaviour
Make personnel's can and find that bogie whether there is failure and abort situation by analysis result.
The utility model realizes following technique effect as can be seen from the above description：Cantilever is detected by installing
The omnidirectional detection of bogie failure can be realized, detection cantilever can move freely above and below bogie.It is vertically movable
Support using double row ball leading screw form can make detection cantilever it is steady, efficiently, quickly move to specified location, ultrasonic wave is visited
Head can in the end a range of spheric region detection of detection cantilever, more closely close to abort situation, reaction is most
Real fault message.
Claims (5)
- A kind of 1. bogie failure vertical ultrasonic detection device, it is characterised in that：The bogie failure vertical ultrasonic detection dress Put including：Console（2）, horizontal movement slide rail（7）, horizontal movement bearing（4）, detect cantilever（5）, ultrasonic probe（6）, water Flat motion bracket（8）, connector（9）, vertically movable support（10）, vertically movable support（10）Installed in horizontal movement support （8）On.
- A kind of 2. bogie failure vertical ultrasonic detection device according to claim 1, it is characterised in that：The horizontal fortune Dynamic support both ends are connected to the ball-screw on horizontal movement slide rail, and a bearing is provided among two horizontal movement slide rails.
- A kind of 3. bogie failure vertical ultrasonic detection device according to claim 1, it is characterised in that：The detection is outstanding It is connected between arm and vertically movable support by Z-type connector, using double row ball leading screw detection cantilever motion can be made to get up more Add steadily, under the drive of vertically movable bracket end motor, detection cantilever can be by transporting under ball-screw in the vertical direction It is dynamic.
- A kind of 4. bogie failure vertical ultrasonic detection device according to claim 1, it is characterised in that：The detection is outstanding Independent ball-screw is installed, end is driven by motor, and detection cantilever can do horizontal stretching motion in arm.
- A kind of 5. bogie failure vertical ultrasonic detection device according to claim 1, it is characterised in that：The detection is outstanding Arm front end is equipped with ultrasonic probe, pops one's head in and is made up of second degree of motion mechanism, and wherein one-level can be another along itself 360 degree of circle rotation Level can be along 270 degree of swings of own layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720757809.8U CN206876639U (en) | 2017-06-27 | 2017-06-27 | A kind of bogie failure vertical ultrasonic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720757809.8U CN206876639U (en) | 2017-06-27 | 2017-06-27 | A kind of bogie failure vertical ultrasonic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206876639U true CN206876639U (en) | 2018-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720757809.8U Expired - Fee Related CN206876639U (en) | 2017-06-27 | 2017-06-27 | A kind of bogie failure vertical ultrasonic detection device |
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| Country | Link |
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| CN (1) | CN206876639U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596898A (en) * | 2018-12-18 | 2019-04-09 | 北京无线电计量测试研究所 | A kind of probe support device and the room concentric tapered TEM |
| CN110834150A (en) * | 2019-12-02 | 2020-02-25 | 中车长春轨道客车股份有限公司 | Laser-arc hybrid welding ultrasonic detection process for thick plates of bogies |
| CN111474240A (en) * | 2020-06-02 | 2020-07-31 | 中车唐山机车车辆有限公司 | Nondestructive testing guiding device and scanning method |
| CN112954868A (en) * | 2021-02-02 | 2021-06-11 | 微山县微山湖微电子产业研究院有限公司 | Lamp control device based on double ultrasonic modules |
| CN113834409A (en) * | 2021-09-24 | 2021-12-24 | 中北大学 | Side frame groove center distance measuring device |
-
2017
- 2017-06-27 CN CN201720757809.8U patent/CN206876639U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596898A (en) * | 2018-12-18 | 2019-04-09 | 北京无线电计量测试研究所 | A kind of probe support device and the room concentric tapered TEM |
| CN110834150A (en) * | 2019-12-02 | 2020-02-25 | 中车长春轨道客车股份有限公司 | Laser-arc hybrid welding ultrasonic detection process for thick plates of bogies |
| CN111474240A (en) * | 2020-06-02 | 2020-07-31 | 中车唐山机车车辆有限公司 | Nondestructive testing guiding device and scanning method |
| CN112954868A (en) * | 2021-02-02 | 2021-06-11 | 微山县微山湖微电子产业研究院有限公司 | Lamp control device based on double ultrasonic modules |
| CN113834409A (en) * | 2021-09-24 | 2021-12-24 | 中北大学 | Side frame groove center distance measuring device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180112 Termination date: 20180627 |