CN206870095U - Porcelain tendre material cutting on line device - Google Patents

Porcelain tendre material cutting on line device Download PDF

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Publication number
CN206870095U
CN206870095U CN201720788864.3U CN201720788864U CN206870095U CN 206870095 U CN206870095 U CN 206870095U CN 201720788864 U CN201720788864 U CN 201720788864U CN 206870095 U CN206870095 U CN 206870095U
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China
Prior art keywords
porcelain tendre
follow
cutting
finished product
semi
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CN201720788864.3U
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郭中华
白晶臣
郭和力
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HUBEI YAOMEI SOFT PORCELAIN Co Ltd
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HUBEI YAOMEI SOFT PORCELAIN Co Ltd
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Abstract

The utility model provides a kind of porcelain tendre material cutting on line device, it includes feed device and follow-up cutting device, in described follow-up cutting device, two follow-up trolleys are slidably mounted on two servo-actuated guide rails respectively, and driven and slided by transmission mechanism, the direction for being servo-actuated guide rail is consistent with the traffic direction of porcelain tendre semi-finished product;It is installed with traversing guide rail between follow-up trolley, the width arrangement of the direction of traversing guide rail along porcelain tendre semi-finished product, cutter head is slidably mounted on traversing guide rail, and is driven and slided by transmission mechanism.By the follow-up cutting device of setting, cutter head can be made to follow the motion of porcelain tendre semi-finished product in cutting process and move, so that it is guaranteed that the side after cutting is vertical with side holding, and dimensional accuracy is higher.The structure of the follow-up cutting device of setting can give follow-up cutting device feeding, and make driven rollers close proximity to cutter head, to ensure cutting accuracy.

Description

Porcelain tendre material cutting on line device
Technical field
Porcelain tendre production field is the utility model is related to, particularly a kind of porcelain tendre material cutting on line device.
Background technology
Porcelain tendre construction material, also known as MCM building and ornament materials, mainly utilize calcite, the mine tailing of silica processing enterprise Powder and the tailings of electrolytic manganese enterprise, add cement and other high polymer materials, a kind of novel building of modified machine-shaping Material, a variety of colors, the flexible decorating material of various patterns can be copied out, can imitation wood, imitative stone material, imitative Splitting Tile, imitative ceramics Texture.To substitute ceramic tile, coating, true mineral varnish and lithotome facing.Good with appearance, cost is relatively low, environment-friendly nothing The advantages of pollution.Such as the A of Chinese patent literature CN 104405096 are to disclose the step that a kind of insulation and decoration imitates stone sand conglomerate Method preparation method.The A of Chinese patent literature CN 103359995 disclose one kind and prepare environmental protection flexible porcelain tendre using red Lianhu mud The method of tapestry brick.
Existing porcelain tendre production uses monolithic mould die cast, and production efficiency is relatively low, there is no connect for porcelain tendre at present The equipment of continuous production, it is necessary to which continuous porcelain tendre semi-finished product are cut in continuous flow procedure.Work is cut after discharging Intensity is higher, and porcelain tendre semi-finished product cut the quality for also easily influenceing porcelain tendre semi-finished product again after curling.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of porcelain tendre material cutting on line device, can not influence Porcelain tendre semi-finished product carry out cutting on line in the case of producing to porcelain tendre semi-finished product, and are able to ensure that cutting accuracy.
In order to solve the above technical problems, technical scheme is used by the utility model:A kind of porcelain tendre material cutting on line Device, it includes feed device and follow-up cutting device, and in described follow-up cutting device, two follow-up trolleys slide peace respectively On two servo-actuated guide rails, and driven and slided by transmission mechanism, be servo-actuated the direction of guide rail and the traffic direction of porcelain tendre semi-finished product Unanimously;
It is installed with traversing guide rail between follow-up trolley, the width cloth of the direction of traversing guide rail along porcelain tendre semi-finished product Put, cutter head is slidably mounted on traversing guide rail, and is driven and slided by transmission mechanism.
In preferable scheme, described feed device is located at the upstream of follow-up cutting device, in feed device at least provided with A pair of rotations simultaneously compress the roller of porcelain tendre semi-finished product.
In preferable scheme, described roller is located at close to the position of cutter head.
In preferable scheme, in described feed device, two driven rollers are separately positioned on the upper and lower of porcelain tendre semi-finished product Two sides;
Two drive the drive roll of rotation to be connected respectively by more transmission belts with driven rollers by drive device;
The diameter of driven rollers is less than the diameter of drive roll.
In preferable scheme, groove is provided with the surface of drive roll and driven rollers, transmission belt is located in groove, transmission belt with it is soft Porcelain semi-finished product contact.
In preferable scheme, in cutting process, the linear velocity of the feed device and porcelain tendre semi-finished product contact site, with The linear velocity of follow-up trolley is identical.
In preferable scheme, encoder is provided with driven rollers, encoder, Ge Gebian are provided with the belt wheel of servo-actuated timing belt Code device electrically connects with control device, and the drive device of the drive device and servo-actuated timing belt of control device and drive roll is electrically connected Connect.
In preferable scheme, photoelectric sensor is provided with the side of transmission belt, photoelectricity is provided with the side of servo-actuated timing belt Sensor, each photoelectric sensor electrically connect with control device, the drive device of control device and drive roll and servo-actuated synchronous The drive device electrical connection of band.
In preferable scheme, described cutter head includes blade, the saw blade of rotation is driven by drive device or is shaken Stropping head.
In preferable scheme, in described vibration cutter head, tool post is slidably mounted on traversing guide rail, and synchronous with traversing Band is fixedly connected;
It is elastic connection structure between tool rest and tool post, cutting blade is fixedly connected with tool rest, is installed with and shakes on tool rest Dynamic device.
A kind of porcelain tendre material cutting on line device provided by the utility model, can by the follow-up cutting device of setting Cutter head is set to follow the motion of porcelain tendre semi-finished product in cutting process and move, so that it is guaranteed that the side after cutting is kept with side Vertically, and dimensional accuracy is higher.The structure of the follow-up cutting device of setting can give follow-up cutting device feeding, and make from dynamic pressure Roller is close proximity to cutter head, to ensure cutting accuracy.The cutter head structure of setting, especially vibrates the mode of cutting, cuts Precision height is cut, is not in flash, and cutting efficiency is also higher, and dust is less.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples:
Fig. 1 is main view overall structure diagram of the present utility model.
Fig. 2 is overlooking the structure diagram of the present utility model.
Fig. 3 is the structural representation of cutter head in the utility model.
Fig. 4 is the schematic diagram of cutting blade in the utility model.
In figure:First conveying device 1, the second conveying device 2, feed device 3, drive roll 31, driven rollers 32, transmission belt 33, follow-up cutting device 4, follow-up trolley 41, guide rail 42 is servo-actuated, follow-up motor 43 is servo-actuated timing belt 44, and traversing guide rail 45 is horizontal Dynamic timing belt 46, cutter head 47, cutting blade 471, fluctuate cutting edge 472, translot 473, tool post 474, tool rest 475, vibration Device 476, spring 477, traversing motor 48, porcelain tendre semi-finished product 5.
Embodiment
In Fig. 1 ~ 4, a kind of porcelain tendre material cutting on line device, it includes feed device 3 and follow-up cutting device 4, institute In the follow-up cutting device 4 stated, two follow-up trolleys 41 are slidably mounted on two servo-actuated guide rails 42 respectively, and by transmission mechanism Driving is slided, and the direction for being servo-actuated guide rail 42 is consistent with the traffic direction of porcelain tendre semi-finished product 5;
It is installed with traversing guide rail 45 between follow-up trolley 41, the width of the direction of traversing guide rail 45 along porcelain tendre semi-finished product 5 Direction arranges that cutter head 47 is slidably mounted on traversing guide rail 45, and is driven and slided by transmission mechanism.Driver in this example Structure uses timing belt, and follow-up trolley 41 is fixedly connected with servo-actuated timing belt 44, and servo-actuated timing belt 44 bypasses two synchronous pulleys, its In a synchronous pulley be connected with follow-up motor 43, drive servo-actuated timing belt 44 to rotate by follow-up motor 43, it is servo-actuated so as to drive Dolly 41 moves back and forth.Cutter head 47 is fixedly connected with traversing timing belt 46, and two synchronizations are installed with follow-up trolley 41 Belt wheel, traversing timing belt 46 bypass two synchronous pulleys, and one of synchronous pulley is connected with traversing motor 48, traversing motor 48 Driving traversing timing belt 46 rotate, so as to drive cutter head 47 to move back and forth.
In preferable scheme such as Fig. 1, upstream is provided with the first conveying device 1, and downstream is provided with the second conveying device 2, and first is defeated It is belt feeder or conveying roller to send the conveying device 2 of device 1 and second, and feed device 3 and follow-up cutting device 4 fill positioned at the first conveying 1 and second is put between conveying device 2.Described feed device 3 is located at the upstream of follow-up cutting device 4, and upstream and downstream are with porcelain tendre half The direction of motion of finished product 5 is defined, and using Fig. 1 left side as upstream, porcelain tendre semi-finished product 5 move from left to right.In feed device 3 at least Rotated provided with a pair and compress the roller of porcelain tendre semi-finished product 5.Pass through the rotation feeding of roller.
In preferable scheme, described roller is located at close to the position of cutter head 47.Thus structure, porcelain tendre half can be reduced The distortion inaccuracy of finished product 5, so as to improve cutting accuracy.
In preferable scheme such as Fig. 1,2, in described feed device 3, two driven rollers 32 are separately positioned on porcelain tendre half The upper and lower faces of finished product 5;
Two drive the drive roll 31 of rotation to be connected respectively by more transmission belts 33 with driven rollers 32 by drive device;
The diameter of driven rollers 32 is less than the diameter of drive roll 31.Thus structure, driven rollers 32 can be made as far as possible Close to cutter head 47.
In preferable scheme such as Fig. 2, groove is provided with the surface of drive roll 31 and driven rollers 32, transmission belt 33 is located at groove Interior, transmission belt 33 contacts with porcelain tendre semi-finished product 5.Thus structure, to reduce the slippage errors of porcelain tendre semi-finished product 5.
In preferable scheme, in cutting process, the linear velocity of the feed device 3 and the contact site of porcelain tendre semi-finished product 5, It is identical with the linear velocity of follow-up trolley 41.
In further preferred scheme, encoder is provided with driven rollers 32, is provided with and compiles in the belt wheel of servo-actuated timing belt 44 Code device, each encoder electrically connect with control device, the drive device and servo-actuated timing belt 44 of control device and drive roll 31 Drive device electrical connection.Control device described in this example is PLC.PLC control structure is commonly used in the art, herein not Repeat again.
In another further preferred scheme, photoelectric sensor is provided with the side of transmission belt 33, in servo-actuated timing belt 44 Side be provided with photoelectric sensor, each photoelectric sensor electrically connects with control device, the drive of control device and drive roll 31 The drive device electrical connection of dynamic device and servo-actuated timing belt 44.Encoder and photoelectric sensor are not shown in figure.
In preferable scheme, described cutter head 47 includes blade, driven by drive device rotation saw blade or Vibrate cutter head.
In preferable scheme, in described vibration cutter head, tool post 474 is slidably mounted on traversing guide rail 45, and with horizontal stroke Dynamic timing belt 46 is fixedly connected;
It is elastic connection structure between tool rest 475 and tool post 474, cutting blade 471 is fixedly connected with tool rest 475, knife Vibrating device 476 is installed with seat 475.Thus structure, transferred vibrations to by vibrating device 476 on cutting blade 471, from And easily porcelain tendre semi-finished product 5 can be cut.In this example, the vibrating device 476 used is the motor with eccentric block.This In example, tool rest 475 is slidably mounted in the chute of tool post 474, and spring 477 is provided with the upper and lower ends of tool rest 475, with The work of vibrating device 476, cutting blade vibrate about 471, and frequency of oscillation is preferably 20 ~ 60Hz.It is further preferred that cutting The blade of the both sides of cutting blade 471 is additionally provided with into the fluctuation cutting edge 472 of sine wave shape, and horizontal stroke is provided with the position of fluctuation cutting edge 472 Groove 473, thus structure, forms multiple dentation swords not of uniform size in blade, coordinates vibrating device 476, further increase and cut Cut efficiency.
In use, porcelain tendre semi-finished product 5 deliver into feed device 3 along the first conveying device 1, examined in feed device 3 After the photoelectric sensor detection of the survey linear velocity of transmission belt 33 reaches predetermined length, control device, such as PLC control follow-up motors 43 Start to act, follow-up motor 43 drives follow-up trolley 41 to keep running simultaneously with porcelain tendre semi-finished product 5, control device driving traversing electricity Machine 48 and vibrating device 476 are acted, and cutter head 47 is run along traversing guide rail 45, and porcelain tendre semi-finished product 5 are cut off.Follow-up motor 43 driving follow-up trolleys 41 are close to feed device 3, and suspend after reaching the limit of a little, wait cutting order next time.
The above embodiments are only optimal technical scheme of the present utility model, and are not construed as limit of the present utility model System, the technical scheme that the scope of protection of the utility model should be recorded with claim, including the technical scheme that claim is recorded The equivalents of middle technical characteristic are protection domain.Equivalent substitution i.e. within this range is improved, also in the utility model Protection domain within.

Claims (9)

1. a kind of porcelain tendre material cutting on line device, it is characterized in that:It includes feed device(3)And follow-up cutting device(4), institute The follow-up cutting device stated(4)In, two follow-up trolleys(41)Two servo-actuated guide rails are slidably mounted on respectively(42)On, and by passing The driving of motivation structure is slided, and is servo-actuated guide rail(42)Direction and porcelain tendre semi-finished product(5)Traffic direction it is consistent;
Follow-up trolley(41)Between be installed with traversing guide rail(45), traversing guide rail(45)Direction along porcelain tendre semi-finished product(5)'s Width arrangement, cutter head(47)It is slidably mounted on traversing guide rail(45)On, and driven and slided by transmission mechanism.
2. a kind of porcelain tendre material cutting on line device according to claim 1, it is characterized in that:Described feed device(3) Positioned at follow-up cutting device(4)Upstream, feed device(3)In rotated at least provided with a pair and compress porcelain tendre semi-finished product(5)'s Roller.
3. a kind of porcelain tendre material cutting on line device according to claim 2, it is characterized in that:Described roller is located at close cut Cutter head(47)Position.
4. a kind of porcelain tendre material cutting on line device according to claim 1, it is characterized in that:Described feed device(3) In, two driven rollers(32)It is separately positioned on porcelain tendre semi-finished product(5)Upper and lower faces;
Two drive rolls that rotation is driven by drive device(31)Pass through more transmission belts respectively(33)With driven rollers(32)Even Connect;
Driven rollers(32)Diameter be less than drive roll(31)Diameter.
5. a kind of porcelain tendre material cutting on line device according to claim 4, it is characterized in that:In drive roll(31)With it is driven Pressure roller(32)Surface be provided with groove, transmission belt(33)In groove, transmission belt(33)With porcelain tendre semi-finished product(5)Contact.
6. a kind of porcelain tendre material cutting on line device according to claim 5, it is characterized in that:In driven rollers(32)It is provided with Encoder, in servo-actuated timing belt(44)Belt wheel be provided with encoder, each encoder electrically connects with control device, control device With drive roll(31)Drive device and servo-actuated timing belt(44)Drive device electrical connection.
7. a kind of porcelain tendre material cutting on line device according to claim 5, it is characterized in that:In transmission belt(33)Side Provided with photoelectric sensor, in servo-actuated timing belt(44)Side be provided with photoelectric sensor, each photoelectric sensor fills with control Put electrical connection, control device and drive roll(31)Drive device and servo-actuated timing belt(44)Drive device electrical connection.
8. a kind of porcelain tendre material cutting on line device according to claim 1, it is characterized in that:Described cutter head(47) The saw blade or vibration cutter head of rotation are driven including blade, by drive device.
9. a kind of porcelain tendre material cutting on line device according to claim 8, it is characterized in that:In described vibration cutter head, Tool post(474)It is slidably mounted on traversing guide rail(45)On, and with traversing timing belt(46)It is fixedly connected;
Tool rest(475)With tool post(474)Between be elastic connection structure, cutting blade(471)With tool rest(475)It is fixed to connect Connect, tool rest(475)On be installed with vibrating device(476).
CN201720788864.3U 2017-07-03 2017-07-03 Porcelain tendre material cutting on line device Active CN206870095U (en)

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CN201720788864.3U CN206870095U (en) 2017-07-03 2017-07-03 Porcelain tendre material cutting on line device

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Application Number Priority Date Filing Date Title
CN201720788864.3U CN206870095U (en) 2017-07-03 2017-07-03 Porcelain tendre material cutting on line device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108858703A (en) * 2018-05-29 2018-11-23 汤振华 A kind of automation billet surface processing method and system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108858703A (en) * 2018-05-29 2018-11-23 汤振华 A kind of automation billet surface processing method and system

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Soft porcelain material online cutting device

Effective date of registration: 20220815

Granted publication date: 20180112

Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch

Pledgor: HUBEI YAOMEI FLEXIBLE CERAMICS CO.,LTD.

Registration number: Y2022420000253

PE01 Entry into force of the registration of the contract for pledge of patent right