CN206854920U - A kind of welding tooling of gas axial-flow fan impeller and wheel hub - Google Patents
A kind of welding tooling of gas axial-flow fan impeller and wheel hub Download PDFInfo
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- CN206854920U CN206854920U CN201720817599.7U CN201720817599U CN206854920U CN 206854920 U CN206854920 U CN 206854920U CN 201720817599 U CN201720817599 U CN 201720817599U CN 206854920 U CN206854920 U CN 206854920U
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- gear
- ring flange
- wheel hub
- flow fan
- rotating shaft
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Abstract
A kind of welding tooling of gas axial-flow fan impeller and wheel hub, belongs to coal gas axial flow fan manufacturing technology field.Ring flange including fixed impeller or wheel hub, it is characterised in that be also provided with ring flange free-wheeling system, ring flange longitudinal direction switching mechanism including the horizontal rotating shaft on support, support, horizontal rotating shaft;Described ring flange free-wheeling system includes vertically consolidating the rotation power transmission shaft in horizontal rotating shaft, the ring flange mounted in rotation power transmission shaft top, the spinning motor on rotation power transmission shaft and rotation driven gear, the gear reduced drive mechanism A between spinning motor and rotation driven gear into cross;The utility model can allow welder constantly adjust position and the angle of impeller or wheel hub, and welder's welding action is without adjustment, the carry out welding job of continued smooth, weld interval is greatly reduced, and improves weldquality, reduces frequency of doing over again, efficiency is improved, reduces cost.
Description
Technical field
The utility model belongs to coal gas axial flow fan manufacturing technology field, and in particular to a kind of gas axial-flow fan impeller and
The welding tooling of wheel hub.
Background technology
Gas axial-flow fan impeller is the core of coal gas axial flow fan, and the quality of impeller is extremely critical, and its emphasis one is
The material of impeller, second, the production quality of impeller.Generally for impeller material selection, be design link work
Make, according to applying working condition and production capacity, by calculating and checking repeatedly, substantially without too much influence.And the production quality of impeller
It is then the key link that impeller is manufactured, the production quality of the process for making and its quality control method of impeller to impeller
Influence very big, the swaging of impeller, soldering angle slightly deviation just can influence the performance test results of blower fan, the quality of weld seam, more
It is the quality for being directly connected to product.And the welding quality no less important of wheel hub and blade, wheel hub profile is approximately hemispherical, and
And the shape of blade is three-dimensional, such weld seam is not just straight line or plane curve, but space curve shape is presented, welder's weldering
It is access to toward being turn-taked round wheel hub, and often walks several steps to stop adjustment direction and angle, the progress that weld seam can not continue, and
And the attachment weld having is on inclined-plane, wanting that weld seam is more satisfactory will ceaselessly translation-angle.Existing solution is directly with row
Car ceaselessly lifts displacement adjustment, very wastes time and energy, even if so, the weldquality for often welding out is undesirable, shadow
Ring the power of axial flow blower and service life and there is certain potential safety hazard, production efficiency is low, and production cost is uncontrollable.
Therefore it provides a kind of frock for the welding quality that can guarantee that impeller and wheel hub is very necessary.
The content of the invention
In order to overcome it is above-mentioned in the prior art the defects of, the utility model provides a kind of gas axial-flow fan impeller and wheel hub
Welding tooling, the welding tooling can allow welder constantly adjust position and the angle of impeller or wheel hub, and welder welds
Action need not adjust, and the carry out welding job of continued smooth, weld interval be greatly reduced, and improve weldquality, subtract
Lack frequency of doing over again, improved efficiency, reduce cost.
Above-mentioned goal of the invention is achieved through the following technical solutions, a kind of weldering of gas axial-flow fan impeller and wheel hub
Frock, including the ring flange of fixed impeller or wheel hub are connect, it is characterized by, in addition to the horizontal rotating shaft on support, support, horizontal
Rotating shaft is provided with ring flange free-wheeling system, ring flange longitudinal direction switching mechanism;Described ring flange free-wheeling system includes hanging down into cross
The straight solid rotation power transmission shaft in horizontal rotating shaft, the ring flange mounted in rotation power transmission shaft top, on rotation power transmission shaft from
Rotating motor and rotation driven gear, the gear reduced drive mechanism A between spinning motor and rotation driven gear;Described
Ring flange longitudinal direction switching mechanism includes longitudinal turning gear in the horizontal rotating shaft, on horizontal rotary shaft rack or ground
On upset motor, the gear reduced drive mechanism B between longitudinal turning gear and upset motor.
Preferably, described gear reduced drive mechanism A includes the rotation driving tooth on spinning motor output shaft
Wheel, bevel gear pair and umbrella tooth with the first carrier gear A of rotation driving gear engaged transmission, with the first carrier gear A rotations
The the second carrier gear A and the driven gear on rotation power transmission shaft of the second carrier gear A engaged transmissions that wheel set rotates.
Preferably, described gear reduced drive mechanism B includes the first carrier gear engaged with longitudinal turning gear
B, the second carrier gear B, the upset driving gear on upset motor main shaft engaged with the second carrier gear B.
Preferably, described longitudinal turning gear is semi-circle gear;Two are all mutually that the longitudinal of semi-circle gear overturns tooth
Wheel turns over symmetrically mounted in horizontal rotating shaft or so two ends by the respective upset motor being mounted on support or on ground, mounted in longitudinal direction
Gear reduced drive mechanism B drivings between rotating disk and upset motor.
Preferably, two described upset motors are identical synchronous motor, and connect same starting switch and synchronously open
Dynamic and closing.
The utility model has the advantages that compared with prior art:Pass through the ring flange self-revolving machine set in horizontal rotating shaft
Structure, ring flange longitudinal direction switching mechanism, its position of impeller and wheel hub being fixed on ring flange can be adjusted in three dimensions,
Position and the angle of impeller or wheel hub can constantly be adjusted to adapt to, meet welder's welding requirements, guarantee is welded on most preferable
Angle under complete, so as to reach sphere welding, welder's can that do not have to walk up and down carries out whole operations to impeller,
And ensureing weldquality, first mate's degree reduces weld interval, reduces frequency of doing over again, and improves efficiency, reduces cost.And because
For impeller and hub weight weight, need to be installed in driving or crane lifting on ring flange, so horizontal rotating shaft load weight,
It is that the requirement of ring flange is very high to platform, stable platform is advantageous to welding size position during the welding of rotor set impeller and wheel hub
Put centering, and weld job can also apply certain dynamic loading to frock in itself, and with the longitudinal direction of two identical semi-circle gears
Turning gear symmetrically mounted in horizontal rotating shaft or so two ends, makes the ring flange longitudinal direction switching mechanism upset in horizontal rotating shaft more flat
Surely, reliably, safely.
Brief description of the drawings
Fig. 1 is the structural representation of welder in the utility model;
Fig. 2 is that upset motor, upset driving gear, the second carrier gear B left view structural representations are unloaded in Fig. 1;
Fig. 3 is bevel gear pair, the first carrier gear A, the second carrier gear A structural representations in Fig. 1;
In Fig. 1-3,1- workpiece are wheel hub, 2- ring flanges, the horizontal rotating shafts of 3-, 4- supports, 5- rotation power transmission shafts, 6- rotations
Motor, 7- bevel gear pairs, 8- rotation driven gears, 9- longitudinal directions turning gear i.e. longitudinal direction upset semi-circle gear, 10- starting switches,
11- upset motors, 12- rotation power transmission shaft fixed seats, 13- rotation driving gears, the first carrier gears of 14- A, 15- second pass a bridge
Gear A, 16- upset driving gears, 17- ring flange free-wheeling systems, the second carrier gears of 18- B, 19- first carrier gear B, 20-
Ring flange longitudinal direction switching mechanism, 21- gear reduced drives mechanism A, 22- reduction gearing mechanisms B.
Embodiment
The embodiment represented by Fig. 1-3 is further described to the utility model below:
Including fixing the ring flange 2 that workpiece is wheel hub 1, in addition to the horizontal rotating shaft 3 on support 4, support 4, horizontal rotating shaft 3
It is provided with ring flange free-wheeling system 17, ring flange longitudinal direction switching mechanism 20;Described ring flange free-wheeling system 17 includes passing through certainly
Turn power transmission shaft fixed seat 12 into cross vertically solid rotation power transmission shaft 5 in horizontal rotating shaft 3, mounted in the top of rotation power transmission shaft 5
Ring flange 2, the spinning motor 6 on rotation power transmission shaft 5 and rotation driven gear 8, mounted in spinning motor 6 and rotation driven tooth
Gear reduced drive mechanism A21 between wheel 8;Described gear reduced drive mechanism A21 includes being mounted in the output shaft of spinning motor 6
On rotation driving gear 13, with the first carrier gear A14 of the engaged transmission of rotation driving gear 13, with the first carrier gear
The the second carrier gear A15 and the second carrier gear A15 engaged transmissions that the bevel gear pair 7 and bevel gear pair 7 that A14 is rotated rotate
The driven gear 8 on the rotation power transmission shaft 5;
Longitudinal turning gear that described ring flange longitudinal direction switching mechanism 20 includes two identical semi-circle gears is that longitudinal direction is turned over
Turn semi-circle gear 9 and be symmetrically mounted in the horizontal end of rotating shaft 3 or so two, and by it is respective mounted in upset motor 11 on horizontal rotary shaft rack 4,
Gear reduced drive mechanism B22 drivings between longitudinal turning gear 9 and upset motor 11;Described gear reduced drive
Mechanism B22 includes the first carrier gear B19, the second carrier gear B18 and the second gap bridge tooth engaged with longitudinal turning gear 9
Take turns the upset driving gear 16 on the main shaft of upset motor 11 of B18 engagements;Two described upset motors 11 are identical
Synchronous motor, and connect the same synchronous averaging of starting switch 10 and closing.
Claims (5)
1. the welding tooling of a kind of gas axial-flow fan impeller and wheel hub, including the ring flange of fixed impeller or wheel hub, its feature
It is, in addition to the horizontal rotating shaft on support, support, horizontal rotating shaft are provided with ring flange free-wheeling system, ring flange and longitudinally overturn
Mechanism;Described ring flange free-wheeling system include into cross vertically solid rotation power transmission shaft in horizontal rotating shaft, pass mounted in rotation
The ring flange on moving axis top, the spinning motor on rotation power transmission shaft and rotation driven gear, mounted in spinning motor and rotation
Gear reduced drive mechanism A between driven gear;Described ring flange longitudinal direction switching mechanism is included in horizontal rotating shaft
Longitudinal turning gear, the upset motor on horizontal rotary shaft rack or on ground, mounted in longitudinal turning gear and upset motor
Between gear reduced drive mechanism B.
2. the welding tooling of a kind of gas axial-flow fan impeller according to claim 1 and wheel hub, it is characterised in that described
Gear reduced drive mechanism A include rotation driving gear on the spinning motor output shaft, engaged with rotation driving gear
First carrier gear A of transmission, the bevel gear pair rotated with the first carrier gear A, the second gap bridge tooth rotated with bevel gear pair
Take turns A, the driven gear on rotation power transmission shaft with the second carrier gear A engaged transmissions.
3. the welding tooling of a kind of gas axial-flow fan impeller according to claim 1 or 2 and wheel hub, it is characterised in that
Described gear reduced drive mechanism B include engage with longitudinal turning gear the first carrier gear B, the second carrier gear B, and
The upset driving gear on upset motor main shaft of second carrier gear B engagements.
4. the welding tooling of a kind of gas axial-flow fan impeller according to claim 3 and wheel hub, it is characterised in that described
Longitudinal turning gear be semi-circle gear;Two are all mutually longitudinal turning gear of semi-circle gear symmetrically mounted in horizontal rotating shaft or so
Two ends, and by respective upset motor on the support or on ground, between longitudinal turning gear and upset motor
Gear reduced drive mechanism B drives.
5. the welding tooling of a kind of gas axial-flow fan impeller according to claim 4 and wheel hub, it is characterised in that described
Two upset motors be identical synchronous motor, and connect same starting switch synchronous averaging and closing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720817599.7U CN206854920U (en) | 2017-07-07 | 2017-07-07 | A kind of welding tooling of gas axial-flow fan impeller and wheel hub |
Applications Claiming Priority (1)
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CN201720817599.7U CN206854920U (en) | 2017-07-07 | 2017-07-07 | A kind of welding tooling of gas axial-flow fan impeller and wheel hub |
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CN206854920U true CN206854920U (en) | 2018-01-09 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045278A (en) * | 2020-09-09 | 2020-12-08 | 无锡市润和机械有限公司 | Machining tool device and method for large-scale steam turbine blade combined partition plate |
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2017
- 2017-07-07 CN CN201720817599.7U patent/CN206854920U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045278A (en) * | 2020-09-09 | 2020-12-08 | 无锡市润和机械有限公司 | Machining tool device and method for large-scale steam turbine blade combined partition plate |
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