CN206853436U - Rubber smell governing system - Google Patents
Rubber smell governing system Download PDFInfo
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- CN206853436U CN206853436U CN201720783180.4U CN201720783180U CN206853436U CN 206853436 U CN206853436 U CN 206853436U CN 201720783180 U CN201720783180 U CN 201720783180U CN 206853436 U CN206853436 U CN 206853436U
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Abstract
The system that a kind of comprehensive regulation tire production process produces rubber smell is the utility model is related to, more particularly to a kind of system for administering industrial waste gas, minimum discharge, environment-protecting clean.A kind of rubber smell governing system, including not sulfur-bearing smoke processing system and sulfur-containing smoke gas processing system；The not sulfur-bearing smoke processing system includes dusting device, primary dust removing device, secondary ash collector and the EPA condensed combustion all-in-ones being sequentially connected；Primary dust removing device with the outlet of sulfur-containing smoke gas is not connected in production line, adsorbed by primary dust removing device, the waste gas that waste gas is converted to small air quantity high concentration is concentrated by secondary ash collector, then the waste gas after concentration is subjected to catalysis burning by EPA condensed combustions all-in-one again.The utility model by the flue gas in rubber production by being divided into sulfur-bearing and not two parts of sulfur-bearing, and by sulfur-containing smoke gas processing system and not, sulfur-bearing smoke processing system carries out purified treatment respectively, to reach purification standard.
Description
Technical field
The system that a kind of comprehensive regulation tire production process produces rubber smell is the utility model is related to, more particularly to one
Kind administers industrial waste gas, minimum discharge, the system of environment-protecting clean.
Background technology
In rubber tyre production process, it particularly can produce a certain amount of rubber in refining glue and vulcanization production link and give up
Gas, the pollution factor of this waste gas is mainly the pollutants such as industrial dust, stench, and pollutant component is complicated and changeable, especially waste gas
For middle odor pollutant to surrounding environment, plant environment causes certain pollution, and the phenomenon that disturbs residents is difficult to avoid that.
The technology of the refining glue waste gas of rubber enterprise governance at present mainly has integration to neutralize photodissociation, UV photocatalysis+activity
Carbon treatment process, spiral board washing+bio-trickling+low-temperature plasma, microbial technique etc..These technologies are applied in certain journey
Solve the pollutant such as industrial dust and stench in tire production process on degree, but as the increase of rubber tyre production capacity and country are new
Promulgate《Discharge standard of air pollutants》, these Environmental-protecting treater operating costs are too high.Dust and waste gas pollution control and treatment row
It is not too preferable to put resultant effect, still has a certain degree of influence to plant area and surrounding environment.
The content of the invention
The utility model is intended in view of the above-mentioned problems, proposing that one kind is aoxidized using adsorption and desorption oxidizing fire all-in-one
The system that spraying technique carries out focusing on discharge and peculiar odor treatment to caused waste gas in tire production process.
The technical solution of the utility model is：
A kind of rubber smell governing system, including not sulfur-bearing smoke processing system and sulfur-containing smoke gas processing system；It is described
Sulfur-bearing smoke processing system does not include dusting device, primary dust removing device, secondary ash collector and the EPA condensed combustions being sequentially connected
All-in-one；Primary dust removing device with the outlet of sulfur-containing smoke gas is not connected in production line, adsorbed by primary dust removing device, pass through two
Level deduster concentration is converted to waste gas the waste gas of small air quantity high concentration, then by the waste gas after concentration again by EPA concentration combustions
Burn all-in-one and carry out catalysis burning.Final product burn based on carbon dioxide and vapor, realizes the minimum discharge of waste gas.
The sulfur-containing smoke gas processing system includes ozone station, blender, oxidation spray equipment and the exhaust being sequentially connected
Device, the blender are connected with the outlet of sulfur-containing smoke gas in production line, in a mixer by the ozone and sulfur-bearing in ozone station
Flue gas is mixed, and removes organic molecule therein, macromolecular is changed into small molecule, and purified in spray equipment is aoxidized
Gas is discharged by exhaust apparatus afterwards；Also include water treatment system, it includes integrated cyclic water tank, integrated recirculated water
Contain sprayed slurry in case, described integrated cyclic water tank one end is connected with extraneous running water, the other end and oxidation spray equipment
It is connected.
Described primary dust removing device includes discharge gate deduster and dog-house deduster, the dog-house deduster and life
Producing line dog-house is directly connected to, and discharge gate deduster is connected by dusting device with production line discharge gate, dog-house deduster with
And the outlet of discharge gate deduster is connected with the entrance of secondary ash collector.
Described oxidation spray equipment includes tower body, and the tower body is provided with the air inlet for being located at tower body bottom and is located at
The gas outlet on tower body top, tower body is interior to be sequentially provided with demisting layer, spraying layer and packing layer between gas outlet and air inlet；
The spraying layer connects with extraneous integrated cyclic water tank.
Demisting layer, the first spraying layer, the first filler are sequentially provided between gas outlet and air inlet in described tower body
Layer, the second spraying layer and the second packing layer；First spraying layer and the second spraying layer recirculated water integrated with the external world
Case connects.
Oxidation spray equipment uses inversely spraying method so that and flue gas fully contacts with spray liquid, by neutralization reaction, small point
Son and sour gas respectively with alkaline reaction and removed；Provided with demisting layer, a part of molecule and oil in flue gas are removed
Mist.
Described integrated cyclic water tank is connected with the first spraying layer and the second spraying layer respectively by water circulating pump.
Also include water treatment system, the water treatment system also includes water process decoction deployment device, the water process medicine
Liquid deployment device includes chemicals dosing plant, flocculation adjustment method tank, screw rod, intermediate water tank, three-stage filtration tank and the reuse set gradually
Water tank, chemicals dosing plant are connected with extraneous running water, provide water source by extraneous running water, frame type stirring is provided with flocculation adjustment method tank
Machine and with oxidation spray equipment be connected, by remaining spray liquid reclaimed by pipeline and add carried out into flocculation adjustment method tank it is secondary
Utilize, intermediate water tank is provided with chamber filter press；The reuse water tank is also connected with extraneous running water, and stirring is provided with reuse water tank
Device；Also include NaOH chemicals dosing plants, described NaOH chemicals dosing plants one end is connected with extraneous running water, and the other end connects with reuse water tank
Connect, the reuse water tank is attached with integrated cyclic water tank.Flue gas after sulfur-containing smoke gas oxidation enters oxidation spray equipment,
Flue gas and spray liquid react, small molecule and sour gas respectively with alkaline reaction and removed, gas passes through exhaust after purification
Device is discharged.For spray liquid in integrated cyclic water tank after circulation after a while, the concentration of spray liquid is gradual
Reduce and pollutant concentration gradually increase, by remaining spray liquid reclaimed by pipeline and add carried out into flocculation adjustment method tank it is secondary
Utilize, the spray liquid after handling re-starts spray, and system is without row outside waste water.
The exhaust apparatus includes blower fan and chimney, and the blower fan is connected with oxidation spray equipment.
The model of the primary dust removing device and secondary ash collector is FCQ-10-240.
It is of the present utility model to have technical effect that：
The utility model by the flue gas in rubber production by being divided into sulfur-bearing and not two parts of sulfur-bearing, respectively by containing
Sulphur smoke processing system and not sulfur-bearing smoke processing system carry out purified treatment, to reach purification standard.Ammonia, sulphur can be handled
Change hydrogen, methyl mercaptan, methyl sulfide, benzene, dimethylbenzene, styrene, carbon disulfide, trimethylamine, dimethyl disulfide, NMHC gas
Body, carbon powder dust≤12mg/m3；NMHC≤10mg/m3；Odour concentration dimensionless≤400；On the other hand equipment is caused
Operating cost is low compared with other rubber smell abatement equipment operating costs.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model rubber smell governing system.
Fig. 2 is the structural representation that the utility model aoxidizes spray equipment.
Fig. 3 is the structural representation of the utility model water treatment system.
Fig. 4 is the schematic enlarged-scale view of the utility model water treatment system first half.
Fig. 5 is the schematic enlarged-scale view of the utility model water treatment system latter half.
Reference：1st, discharge gate deduster, 2, dog-house deduster, 3, secondary ash collector, 4, EPA condensed combustions one
Body machine, 5, dusting device, 6, blender, 7, oxidation spray equipment, 8, integrated cyclic water tank, 9, demisting layer, 10, spraying layer,
11st, packing layer, 12, chemicals dosing plant, 13, flocculation adjustment method tank, 14, screw rod, 15, intermediate water tank, 16, three-stage filtration tank, 17, reuse
Water tank, 18, Frame type stirrer, 19, chamber filter press, 20, agitator, 21, NaOH chemicals dosing plants.
Embodiment
A kind of rubber smell governing system, including not sulfur-bearing smoke processing system and sulfur-containing smoke gas processing system；It is described
Sulfur-bearing smoke processing system does not include dusting device 5, primary dust removing device, secondary ash collector 3 and the EPA concentration combustions being sequentially connected
Burn all-in-one 4；Primary dust removing device with the outlet of sulfur-containing smoke gas is not connected in production line, adsorbed by primary dust removing device, lead to
Cross secondary ash collector 3 and concentrate the waste gas that waste gas is converted to small air quantity high concentration, then the waste gas after concentration is dense by EPA again
Contracting burning all-in-one 4 carries out catalysis burning.Final product burn based on carbon dioxide and vapor, realizes the ultralow row of waste gas
Put.The sulfur-containing smoke gas processing system includes ozone station, blender 6, oxidation spray equipment 7 and the exhaust dress being sequentially connected
Put, the blender 6 is connected with the outlet of sulfur-containing smoke gas in production line, by the ozone and sulfur-bearing in ozone station in blender 6
Flue gas is mixed, and removes organic molecule therein, and macromolecular is changed into small molecule, and net in spray equipment 7 is aoxidized
Gas is discharged by exhaust apparatus after change；Also include water treatment system, it includes integrated cyclic water tank 8, and integration follows
Contain sprayed slurry in ring water tank 8, described integrated one end of cyclic water tank 8 is connected with extraneous running water, and the other end sprays with oxidation
Shower device 7 is connected.Described primary dust removing device includes discharge gate deduster 1 and dog-house deduster 2, the dog-house dedusting
Device 2 is directly connected to production line dog-house, and discharge gate deduster 1 is connected by dusting device 5 with production line discharge gate, dog-house
Entrance of the outlet of deduster 2 and discharge gate deduster 1 with secondary ash collector 3 is connected.Described oxidation spray equipment 7 wraps
Tower body is included, the tower body is provided with the air inlet for being located at tower body bottom and is located in the gas outlet on tower body top, tower body
Demisting layer 9, spraying layer 10 and packing layer 11 are sequentially provided between gas outlet and air inlet；The spraying layer 10 and external world's one
Change cyclic water tank 8 to connect.Be sequentially provided with described tower body between gas outlet and air inlet demisting layer 9, the first spraying layer,
First packing layer 11, the second spraying layer and the second packing layer 11；First spraying layer and the second spraying layer with the external world
Integrated cyclic water tank 8 connects.Aoxidize spray equipment 7 and use inversely spraying method so that flue gas fully contacts with spray liquid, passes through
Neutralization reaction, small molecule and sour gas are removed with alkaline reaction respectively；Provided with demisting layer 9, one is removed in flue gas
Divide molecule and mist of oil.Described integrated cyclic water tank 8 is sprayed with the first spraying layer and second respectively by water circulating pump
Drenching layer is connected.Also include water treatment system, the water treatment system also includes water process decoction deployment device, the water process medicine
Liquid deployment device includes chemicals dosing plant 12, flocculation adjustment method tank 13, screw rod 14, intermediate water tank 15, the three-stage filtration tank set gradually
16 and reuse water tank 17, chemicals dosing plant 12 be connected with extraneous running water, pass through extraneous running water provide water source, flocculation adjustment method tank
Frame type stirrer 18 is provided with 13 and is connected with oxidation spray equipment 7, by remaining spray liquid reclaimed by pipeline and add to
Secondary use is carried out in flocculation adjustment method tank 13, intermediate water tank 15 is provided with chamber filter press 19；The reuse water tank 17 also with the external world
Running water is connected, and agitator 20 is provided with reuse water tank 17；Also include NaOH chemicals dosing plants 21, the NaOH chemicals dosing plants 21 1
End is connected with extraneous running water, and the other end is connected with reuse water tank 17, and the reuse water tank 17 is carried out with integrated cyclic water tank 8
Connection.Flue gas after sulfur-containing smoke gas oxidation enters oxidation spray equipment 7, and flue gas reacts with spray liquid, small molecule and sour gas
Removed respectively with alkaline reaction, gas is discharged by exhaust apparatus after purification.Spray in integrated cyclic water tank 8
Liquid is drenched after circulation after a while, and the concentration of spray liquid gradually reduces and pollutant concentration gradually increases, and remnants are sprayed
Leaching liquid, which is reclaimed and added by pipeline, carries out secondary use into flocculation adjustment method tank 13, and the spray liquid after handling re-starts spray
Leaching, system is without row outside waste water.The exhaust apparatus includes blower fan and chimney, and the blower fan is connected with oxidation spray equipment 7.Institute
The model for stating primary dust removing device and secondary ash collector 3 is FCQ-10-240.The exhaust apparatus includes blower fan and chimney,
The blower fan is connected with oxidation spray equipment 7.
Claims (8)
- A kind of 1. rubber smell governing system, it is characterised in that：Handled including not sulfur-bearing smoke processing system and sulfur-containing smoke gas System；The not sulfur-bearing smoke processing system includes dusting device (5), primary dust removing device, the secondary ash collector (3) being sequentially connected And EPA condensed combustions all-in-one (4)；Primary dust removing device with the outlet of sulfur-containing smoke gas is not connected in production line；The sulfur-bearing cigarette Gas processing system includes ozone station, blender (6), oxidation spray equipment (7) and the exhaust apparatus being sequentially connected, the mixing Device (6) is connected with the outlet of sulfur-containing smoke gas in production line, carries out the ozone in ozone station and sulfur-containing smoke gas in blender (6) Mixing；Also include water treatment system, it includes integrated cyclic water tank (8), contains spray slurry in integrated cyclic water tank (8) Liquid, described integrated cyclic water tank (8) one end are connected with extraneous running water, and the other end is connected with oxidation spray equipment (7).
- 2. rubber smell governing system according to claim 1, it is characterised in that：Described primary dust removing device includes discharge Mouth deduster (1) and dog-house deduster (2), the dog-house deduster (2) are directly connected to production line dog-house, discharge Mouth deduster (1) is connected by dusting device (5) with production line discharge gate, dog-house deduster (2) and discharge gate deduster (1) entrance of the outlet with secondary ash collector (3) is connected.
- 3. rubber smell governing system according to claim 2, it is characterised in that：Described oxidation spray equipment (7) bag Tower body is included, the tower body is provided with the air inlet for being located at tower body bottom and is located in the gas outlet on tower body top, tower body Demisting layer (9), spraying layer (10) and packing layer (11) are sequentially provided between gas outlet and air inlet；The spraying layer (10) with Extraneous integrated cyclic water tank (8) connection.
- 4. rubber smell governing system according to claim 3, it is characterised in that：In described tower body positioned at gas outlet with Demisting layer (9), the first spraying layer, the first packing layer (11), the second spraying layer and the second filler are sequentially provided between air inlet Layer (11)；First spraying layer and the second spraying layer connect with extraneous integrated cyclic water tank (8).
- 5. rubber smell governing system according to claim 4, it is characterised in that：Described integrated cyclic water tank (8) It is connected respectively with the first spraying layer and the second spraying layer by water circulating pump.
- 6. rubber smell governing system according to claim 5, it is characterised in that：Also include water treatment system, the water Processing system also includes water process decoction deployment device, and the water process decoction deployment device includes the chemicals dosing plant set gradually (12), flocculation adjustment method tank (13), screw rod (14), intermediate water tank (15), three-stage filtration tank (16) and reuse water tank (17), dosing Device (12) is connected with extraneous running water, provides water source by extraneous running water, frame type stirring is provided with flocculation adjustment method tank (13) Machine (18) and with oxidation spray equipment (7) be connected, remaining spray liquid is reclaimed by pipeline and added to flocculation adjustment method tank (13) secondary use is carried out in, intermediate water tank (15) is provided with chamber filter press (19)；The reuse water tank (17) also with it is extraneous from Water is connected, and agitator (20) is provided with reuse water tank (17)；Also include NaOH chemicals dosing plants (21), the NaOH chemicals dosing plants (21) one end is connected with extraneous running water, and the other end is connected with reuse water tank (17), and the reuse water tank (17) is followed with integrated Ring water tank (8) is attached.
- 7. rubber smell governing system according to claim 6, it is characterised in that：The exhaust apparatus include blower fan and Chimney, the blower fan are connected with oxidation spray equipment (7).
- 8. rubber smell governing system according to claim 7, it is characterised in that：The primary dust removing device and two level are removed The model of dirt device (3) is FCQ-10-240.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720783180.4U CN206853436U (en) | 2017-06-30 | 2017-06-30 | Rubber smell governing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720783180.4U CN206853436U (en) | 2017-06-30 | 2017-06-30 | Rubber smell governing system |
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| CN206853436U true CN206853436U (en) | 2018-01-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107174930A (en) * | 2017-06-30 | 2017-09-19 | 合肥万力轮胎有限公司 | Rubber smell governing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107174930A (en) * | 2017-06-30 | 2017-09-19 | 合肥万力轮胎有限公司 | Rubber smell governing system |
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