CN206851381U - A kind of stalk, which crushes, turns over returning to the field and mulch film cleaning all-in-one - Google Patents
A kind of stalk, which crushes, turns over returning to the field and mulch film cleaning all-in-one Download PDFInfo
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- CN206851381U CN206851381U CN201720310223.7U CN201720310223U CN206851381U CN 206851381 U CN206851381 U CN 206851381U CN 201720310223 U CN201720310223 U CN 201720310223U CN 206851381 U CN206851381 U CN 206851381U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 47
- 239000002362 mulch Substances 0.000 title claims abstract description 37
- 239000010902 straw Substances 0.000 claims abstract description 63
- 230000006870 function Effects 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000010298 pulverizing process Methods 0.000 claims 1
- 230000009711 regulatory function Effects 0.000 claims 1
- 239000002985 plastic film Substances 0.000 abstract description 29
- 229920006255 plastic film Polymers 0.000 abstract description 29
- 230000003993 interaction Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000003306 harvesting Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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Abstract
本实用新型属于农业设备技术领域,具体涉及一种秸秆粉碎翻压还田及地膜清理一体机。该秸秆粉碎翻压还田及地膜清理一体机,包括底盘架、秸秆粉碎输出箱、多刺滚筒和地膜清理架,所述底盘架一端设有地膜清理架,另外一端设有秸秆传送带,底盘架一端位于秸秆传送带底部设有秸秆割断装置。其有益效果是:本实用新型一种秸秆粉碎翻压还田及地膜清理一体机实现对秸秆的粉碎、翻压还田,同时还可以对地膜的清理,还可以通过安装显示屏显示和语言提示的方式进行人机交互,并根据使用需要选择秸秆粉碎模式、根茬破碎模式、翻压还田模式、地膜清理模式的相互切换。
The utility model belongs to the technical field of agricultural equipment, and in particular relates to an integrated machine for crushing straw, turning over, pressing and returning to the field and cleaning mulch. The integrated machine for crushing, pressing and returning straw to the field and cleaning plastic film includes a chassis frame, a straw crushing output box, a prickly roller and a plastic film cleaning frame. One end of the chassis frame is provided with a film cleaning frame, and the other end is provided with a straw conveyor belt. One end is located at the bottom of the straw conveyor belt and is provided with a straw cutting device. Its beneficial effects are: the utility model is an integrated machine for crushing, turning and returning straw to the field and cleaning plastic film to realize crushing, turning and returning the straw to the field, and at the same time, it can also clean the plastic film. Human-computer interaction is carried out in the way of man-machine interaction, and the mode of straw crushing, stubble crushing, overturning and returning to the field, and plastic film cleaning mode can be selected according to the needs of use.
Description
技术领域technical field
本实用新型属于农业设备技术领域,具体涉及一种秸秆粉碎翻压还田及地膜清理一体机。The utility model belongs to the technical field of agricultural equipment, and in particular relates to an integrated machine for crushing, turning and returning straw to the field and cleaning plastic film.
背景技术Background technique
在中国,每年八九月份开始秋收季节,结束于本年11月中旬,尤其是西北地区秋季面临大面积的含秸秆的经济作物的收割现象。目前他们采取收割的方式有:In China, the autumn harvest season begins in August and September every year and ends in mid-November this year, especially in the northwest region, which faces a large area of harvesting of straw-containing cash crops in autumn. Currently they are harvesting in the following ways:
(1)人工收割方式:适用于种植量少及规模不是很大区域快速作业,但是人工收割费用高,效率低。(1) Manual harvesting method: It is suitable for fast operation in areas with small planting volume and small scale, but manual harvesting is expensive and inefficient.
(2)机械收割方式:面积机械化收割作业,可全天作业。用机械方法收割作物具有实时高效、经济环保。(2) Mechanical harvesting method: area mechanized harvesting operation, can work all day. Harvesting crops by mechanical methods is real-time efficient, economical and environmentally friendly.
我国西北地区采用覆地膜种植玉米的收货方式,玉米成熟后,又将玉米直接搬下的收获方式,然后秸秆被连根挖掉,或者就地焚烧,地膜难以清理,费时费力,污染环境,需要大量的人力,机械化程度较低,虽然国内在秸秆粉碎和地膜清理等设备的研制已经有所成就,但都局限于功能单一的问题,且不能实现直接还田,设计不够成熟,地膜清理不够彻底,需要大量人力,且效率低下,稳定性及安全性还有待研究。In Northwest my country, the harvesting method of planting corn with plastic film is adopted. After the corn is mature, the corn is directly moved to the harvesting method, and then the straw is dug up by the roots, or burned on the spot. The plastic film is difficult to clean, time-consuming and laborious, and pollutes the environment. It requires a lot of manpower, and the degree of mechanization is low. Although the domestic research and development of equipment such as straw crushing and plastic film cleaning has made some achievements, they are all limited to the problem of single function, and cannot be directly returned to the field. The design is not mature enough, and the plastic film cleaning is not enough. Thorough, requiring a lot of manpower, and low efficiency, stability and security have yet to be studied.
目前市场上秸秆粉碎、地膜清理的农用器械功能较为单一,如秸秆粉碎机只能进行单一的秸秆粉碎,需要依靠人力来输送秸秆,噪音较大,容易对操作人员不造成伤害,且不能实现直接还田;地膜清理机构主要以手持设备为主,仍需要大量的劳动力,劳动强度较大、效率低下,且地膜清理工作不够彻底,造成环境污染。可见对于繁重的粮食收获后的田间处理工作,我们迫切需要一种集秸秆粉碎、秸秆翻压还田、根茬粉碎及地膜清理于一体等功能于一体的实用型农业机械,以提高工作效率和质量,同时确保操作者的安全。At present, the functions of agricultural equipment for straw crushing and plastic film cleaning on the market are relatively single. For example, the straw grinder can only carry out a single straw crushing, and it needs to rely on manpower to transport the straw. Returning to the field; the mulch cleaning mechanism is mainly based on handheld devices, which still requires a large amount of labor, which is labor-intensive and inefficient, and the mulch cleaning work is not thorough enough, causing environmental pollution. It can be seen that for the heavy field processing work after grain harvest, we urgently need a practical agricultural machine that integrates functions such as straw crushing, straw turning over and returning to the field, root stubble crushing and plastic film cleaning, so as to improve work efficiency and quality while ensuring operator safety.
在社会当中各行各业的工作者都希望能在更短的时间内做最多的是,那么农民朋友们也不例外。因此我们做了如下调查Workers from all walks of life in society hope to do the most in a shorter period of time, and farmers are no exception. Therefore, we conducted the following investigation
首先,大部分农民都希望使用效率较高的秸秆地膜处理工具;First of all, most farmers want to use efficient straw mulch treatment tools;
其次,一部分农民希望使用功能多一点的秸秆地膜处理工具;Secondly, some farmers hope to use straw mulch treatment tools with more functions;
再次,绝大部分农民希望把草坪秸秆处理工具和地膜清理工具结合起来;Thirdly, most farmers hope to combine lawn straw treatment tools with mulch cleaning tools;
最后,81﹪的被调查人希望使用自动遥控的智能化机器设备;Finally, 81% of the respondents hope to use automatic remote control intelligent equipment;
消费者一般都希望自己可以买一辆功能齐全的秸秆地膜处理机。Consumers generally hope that they can buy a fully functional straw mulch processor.
实用新型内容Utility model content
本实用新型为了弥补现有技术的缺陷,提供了一种克服西北地区秋季秸秆硬度、抗压强度、抗剪强度的秸秆粉碎、地膜的迅速清理问题的秸秆粉碎翻压还田及地膜清理一体机。In order to make up for the defects of the prior art, the utility model provides an integrated machine for straw crushing, overturning, returning to the field and plastic film cleaning that overcomes the problems of straw crushing, compressive strength, and shear strength in autumn in Northwest China, and rapid cleaning of plastic film. .
本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:
一种秸秆粉碎翻压还田及地膜清理一体机,包括底盘架、秸秆粉碎输出箱、多刺滚筒和地膜清理架,所述底盘架一端设有地膜清理架,另外一端设有秸秆传送带,底盘架一端位于秸秆传送带底部设有秸秆割断装置,所述秸秆割断装置通过推杆电机进行驱动,所述底盘架四周分别布设有车轮,底盘架上设有秸秆粉碎输出箱,秸秆粉碎输出箱内设有秸秆粉碎刀片,所述地膜清理架上设有多刺滚筒和多个滚筒,多刺滚筒与各滚筒之间通过齿轮啮合传动,地膜清理架与底盘架之间通过液压杆驱动实现地膜清理架抬起落下,地膜清理架上设有拨片,底盘架底部设有破茬刀具,所述破茬刀具、车轮、秸秆传送带、秸秆粉碎刀片和多刺滚筒分别通过电机进行驱动,底盘架一侧设有控制柜,控制柜内设有无线接收器和控制器,无线接收器接收信号传递至控制器实现对各部件进行控制。An all-in-one machine for crushing, pressing and returning straw to the field and cleaning plastic film, comprising a chassis frame, a straw crushing output box, a prickly roller, and a plastic film cleaning frame, one end of the chassis frame is provided with a plastic film cleaning frame, the other end is provided with a straw conveyor belt, One end of the frame is located at the bottom of the straw conveyor belt, and a straw cutting device is provided. The straw cutting device is driven by a push rod motor. Wheels are arranged around the chassis frame, and a straw crushing output box is arranged on the chassis frame. Inside the straw crushing output box There are straw crushing blades, the mulch cleaning frame is equipped with a spiny roller and multiple rollers, the thorny roller and each roller are driven by gear meshing, and the plastic film cleaning frame and the chassis frame are driven by a hydraulic rod to realize the plastic film cleaning frame Lifting and falling, the mulch cleaning rack is equipped with a paddle, and the bottom of the chassis frame is equipped with a stubble breaking tool. The stubble breaking tool, wheels, straw conveyor belt, straw crushing blade and prickly roller are respectively driven by a motor. One side of the chassis frame A control cabinet is provided, and a wireless receiver and a controller are arranged in the control cabinet, and the wireless receiver receives signals and transmits them to the controller to control each component.
进一步,所述车轮包括位于地膜清理架一端的前轮、左右前轮独立驱动电机、前轮传动轴及安装于底盘后部的后轮转向机构,后轮转向机构包括与后轮和底盘连接的转向节、转向节间的转向连杆和转向电机。Further, the wheels include a front wheel located at one end of the mulch cleaning frame, an independent drive motor for the left and right front wheels, a front wheel drive shaft, and a rear wheel steering mechanism installed at the rear of the chassis. The rear wheel steering mechanism includes a rear wheel connected to the chassis. Steering knuckles, steering linkages between knuckles and steering motors.
进一步,所述秸秆割断装置包括安装于秸秆传送带前端的锯齿牙刀,锯齿牙刀由双曲柄滑块机构实现相互交错运动,锯齿牙刀安装于割断装置支架前段,锯齿牙刀一侧与支架采用铰链连接,另外一侧通过角度调节器与割断装置支架连接,实现割断装置调节功能;割断装置升降动力由连接下车前上部与割断支架中部的推杆电机提供动力。Further, the straw cutting device includes a sawtooth knife installed at the front end of the straw conveyor belt. The sawtooth knife is staggered by a double crank slider mechanism. The hinge is connected, and the other side is connected with the cutting device bracket through an angle adjuster to realize the adjustment function of the cutting device; the lifting power of the cutting device is provided by the push rod motor connected to the upper part of the front of the vehicle and the middle part of the cutting bracket.
进一步,所述秸秆粉碎输出箱内底部设有碎屑筛网,秸秆粉碎输出箱位于地膜清理架一侧设有碎屑输出口。Further, the bottom of the straw crushing output box is provided with a debris screen, and the straw crushing output box is located on the side of the plastic film cleaning rack and is provided with a debris output port.
进一步,所述地膜清理架底部设有筛网,多刺滚筒可将地膜扎起,然后与之咬合的拨片将其剥落到其它相邻的滚筒之间,相邻的两个滚筒相向转动将夹在里面的杂物卷碎,随即地膜掉落在下面的筛网中,实现清理地膜的功能。Further, a screen is provided at the bottom of the mulch cleaning frame, and the thorny roller can tie up the mulch, and then the paddles engaged with it will peel it off between other adjacent rollers, and the two adjacent rollers will rotate in opposite directions. The sundries caught inside are crushed, and then the mulch film falls into the screen below to realize the function of cleaning the mulch film.
本实用新型的有益效果是:本实用新型一种秸秆粉碎翻压还田及地膜清理一体机实现对秸秆的粉碎、翻压还田,同时还可以对地膜的清理,还可以通过安装显示屏显示和语言提示的方式进行人机交互,并根据使用需要选择秸秆粉碎模式、根茬破碎模式、翻压还田模式、地膜清理模式的相互切换。The beneficial effects of the utility model are: the utility model is an integrated machine for crushing, overturning and returning mulch to the field and cleaning the mulch to realize the crushing and overturning of the mulch, and at the same time, it can also clean the mulch, and can also be displayed by installing a display screen. Human-computer interaction with language prompts, and select the mutual switching between straw crushing mode, root stubble crushing mode, overturning and returning to the field mode, and plastic film cleaning mode according to the needs of use.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
附图1为本实用新型的结构示意图;Accompanying drawing 1 is the structural representation of the utility model;
附图2为本实用新型的俯视图;Accompanying drawing 2 is the top view of the utility model;
附图3为本实用新型的电路原理示意图。Accompanying drawing 3 is the circuit schematic diagram of the utility model.
图中,1底盘架,2破茬刀具,3推杆电机,4车轮,5秸秆割断装置,6秸秆传送带,7秸秆粉碎刀片,8秸秆粉碎输出箱,9液压杆,10拨片,11多刺滚筒,12滚筒,13地膜清理架,14齿轮,15碎屑筛网,16碎屑输出口。In the figure, 1 chassis frame, 2 stubble breaking cutter, 3 push rod motor, 4 wheels, 5 straw cutting device, 6 straw conveyor belt, 7 straw crushing blade, 8 straw crushing output box, 9 hydraulic rod, 10 paddle, 11 more Barbed drum, 12 drums, 13 mulching film cleaning frame, 14 gears, 15 debris screen, 16 debris output port.
具体实施方式detailed description
附图1-3为本实用新型的一种具体实施例。该实用新型一种秸秆粉碎翻压还田及地膜清理一体机,包括底盘架1、秸秆粉碎输出箱8、多刺滚筒11和地膜清理架13,所述底盘架1一端设有地膜清理架13,另外一端设有秸秆传送带6,底盘架1一端位于秸秆传送带6底部设有秸秆割断装置5,所述秸秆割断装置5通过推杆电机3进行驱动,所述底盘架1四周分别布设有车轮4,底盘架1上设有秸秆粉碎输出箱8,秸秆粉碎输出箱8内设有秸秆粉碎刀片7,所述地膜清理架13上设有多刺滚筒11和多个滚筒12,多刺滚筒11与各滚筒12之间通过齿轮14啮合传动,地膜清理架13与底盘架1之间通过液压杆9驱动实现地膜清理架13抬起落下,地膜清理架13上设有拨片10,底盘架1底部设有破茬刀具2,所述破茬刀具2、车轮4、秸秆传送带6、秸秆粉碎刀片7和多刺滚筒11分别通过电机进行驱动,底盘架1一侧设有控制柜,控制柜内设有无线接收器和控制器,无线接收器接收信号传递至控制器实现对各部件进行控制。Accompanying drawing 1-3 is a kind of specific embodiment of the present utility model. The utility model is an all-in-one machine for crushing and returning straw to the field and cleaning plastic film, including a chassis frame 1, a straw crushing output box 8, a prickly drum 11 and a plastic film cleaning frame 13, and one end of the chassis frame 1 is provided with a plastic film cleaning frame 13 , the other end is provided with a straw conveyor belt 6, and one end of the chassis frame 1 is located at the bottom of the straw conveyor belt 6, and a straw cutting device 5 is provided. The straw cutting device 5 is driven by a push rod motor 3, and wheels 4 are respectively arranged around the chassis frame 1. , the chassis frame 1 is provided with a straw crushing output box 8, the straw crushing output box 8 is provided with a straw crushing blade 7, and the mulch cleaning frame 13 is provided with a thorny roller 11 and a plurality of rollers 12, and the thorny roller 11 and The rollers 12 are meshed and driven by gears 14, and the plastic film cleaning frame 13 and the chassis frame 1 are driven by the hydraulic rod 9 to lift and lower the plastic film cleaning frame 13. A stubble breaking tool 2 is provided, and the stubble breaking tool 2, wheels 4, straw conveyor belt 6, straw crushing blade 7 and prickly drum 11 are respectively driven by a motor, and a control cabinet is arranged on one side of the chassis frame 1, and a control cabinet is installed in the control cabinet. There are a wireless receiver and a controller, and the wireless receiver receives signals and transmits them to the controller to control each component.
进一步,所述车轮4包括位于地膜清理架13一端的前轮、左右前轮独立驱动电机、前轮传动轴及安装于底盘后部的后轮转向机构,后轮转向机构包括与后轮和底盘连接的转向节、转向节间的转向连杆和转向电机。Further, the wheels 4 include a front wheel located at one end of the mulch cleaning frame 13, an independent drive motor for the left and right front wheels, a front wheel drive shaft, and a rear wheel steering mechanism installed on the rear of the chassis. The rear wheel steering mechanism includes a rear wheel and a chassis. The connected knuckles, the steering linkage between the knuckles and the steering motor.
进一步,所述秸秆割断装置5包括安装于秸秆传送带6前端的锯齿牙刀,锯齿牙刀由双曲柄滑块机构实现相互交错运动,锯齿牙刀安装于割断装置支架前段,锯齿牙刀一侧与支架采用铰链连接,另外一侧通过角度调节器与割断装置支架连接,实现割断装置调节功能;割断装置升降动力由连接下车前上部与割断支架中部的推杆电机3提供动力。Further, the straw cutting device 5 includes a sawtooth knife mounted on the front end of the straw conveyor belt 6. The sawtooth knife is staggered by a double crank slider mechanism. The sawtooth knife is installed on the front section of the cutting device bracket. The support is connected by a hinge, and the other side is connected with the cutting device bracket through an angle adjuster to realize the cutting device adjustment function; the lifting power of the cutting device is powered by the push rod motor 3 connecting the upper front part of the vehicle and the middle part of the cutting bracket.
进一步,所述秸秆粉碎输出箱8内底部设有碎屑筛网15,秸秆粉碎输出箱8位于地膜清理架13一侧设有碎屑输出口16。Further, the straw crushing output box 8 is provided with a debris screen 15 at the bottom, and the straw crushing output box 8 is provided with a debris output port 16 on the side of the plastic film cleaning frame 13 .
进一步,所述地膜清理架13底部设有筛网,多刺滚筒11可将地膜扎起,然后与之咬合的拨片10将其剥落到其它相邻的滚筒12之间,相邻的两个滚筒12相向转动将夹在里面的杂物卷碎,随即地膜掉落在下面的筛网中,实现清理地膜的功能。Further, the bottom of the mulching film cleaning frame 13 is provided with a screen, and the thorny roller 11 can tie up the mulching film, and then the paddle 10 engaged with it peels it off between other adjacent rollers 12, and the adjacent two The drums 12 rotate in opposite directions to crush the sundries caught inside, and then the plastic film falls into the screen below, realizing the function of cleaning the plastic film.
本实用新型不局限于上述实施方式,任何人应得知在本实用新型的启示下作出的与本实用新型具有相同或相近的技术方案,均落入本实用新型的保护范围之内。The utility model is not limited to the above-mentioned embodiments, and anyone should know that the same or similar technical solutions as the utility model made under the inspiration of the utility model all fall within the protection scope of the utility model.
本实用新型未详细描述的技术、形状、构造部分均为公知技术。The technologies, shapes and construction parts not described in detail in the utility model are all known technologies.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720310223.7U CN206851381U (en) | 2017-03-28 | 2017-03-28 | A kind of stalk, which crushes, turns over returning to the field and mulch film cleaning all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720310223.7U CN206851381U (en) | 2017-03-28 | 2017-03-28 | A kind of stalk, which crushes, turns over returning to the field and mulch film cleaning all-in-one |
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| CN206851381U true CN206851381U (en) | 2018-01-09 |
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| CN201720310223.7U Expired - Fee Related CN206851381U (en) | 2017-03-28 | 2017-03-28 | A kind of stalk, which crushes, turns over returning to the field and mulch film cleaning all-in-one |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108464124A (en) * | 2018-03-14 | 2018-08-31 | 李平 | A kind of animal husbandry hay grinding equipment |
| CN109258084A (en) * | 2018-09-18 | 2019-01-25 | 浙江奔全智能装备有限公司 | Tractor with straw is smashed and incomplete membrane of function is retrieved |
| CN110178525A (en) * | 2019-07-04 | 2019-08-30 | 中南林业科技大学 | One kind imitative ground form weeder work head and weeder and its herbicidal methods |
| CN112189438A (en) * | 2020-09-30 | 2021-01-08 | 江苏艾威机械制造有限公司 | Straw returning and mulching film harvesting all-in-one machine |
| CN114600577A (en) * | 2022-04-03 | 2022-06-10 | 聊城大学 | Multifunctional integrated machine for smashing cotton stalks, recovering residual films on earth surface, rotary tillage and leveling |
-
2017
- 2017-03-28 CN CN201720310223.7U patent/CN206851381U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108464124A (en) * | 2018-03-14 | 2018-08-31 | 李平 | A kind of animal husbandry hay grinding equipment |
| CN108464124B (en) * | 2018-03-14 | 2021-03-19 | 李平 | An animal husbandry hay crushing equipment |
| CN109258084A (en) * | 2018-09-18 | 2019-01-25 | 浙江奔全智能装备有限公司 | Tractor with straw is smashed and incomplete membrane of function is retrieved |
| CN110178525A (en) * | 2019-07-04 | 2019-08-30 | 中南林业科技大学 | One kind imitative ground form weeder work head and weeder and its herbicidal methods |
| CN112189438A (en) * | 2020-09-30 | 2021-01-08 | 江苏艾威机械制造有限公司 | Straw returning and mulching film harvesting all-in-one machine |
| CN114600577A (en) * | 2022-04-03 | 2022-06-10 | 聊城大学 | Multifunctional integrated machine for smashing cotton stalks, recovering residual films on earth surface, rotary tillage and leveling |
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Granted publication date: 20180109 Termination date: 20190328 |