CN206840598U - Injection mold without flash - Google Patents
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- CN206840598U CN206840598U CN201720447505.1U CN201720447505U CN206840598U CN 206840598 U CN206840598 U CN 206840598U CN 201720447505 U CN201720447505 U CN 201720447505U CN 206840598 U CN206840598 U CN 206840598U
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Abstract
本实用新型揭示了一种无毛边的注塑模具,包括模板,所述模板由上模板和下模板组成,所述下模板内设有模仁,所述模仁内设有用于零件成型的型腔,所述上模板内设有用于盛放注塑原料的原料槽,所述原料槽借助设置在所述上模板内的管道与所述型腔相连通,所述原料槽、管道及型腔三者配合完成零件的注塑成型;所述模仁的底部至少设有用以使所述模仁与所述上模板的下表面完全紧贴的两根弹簧,分别位于所述模仁底部的两侧,且所述弹簧的一端固定在所述下模板上,另一端与所述模仁的下表面抵接。本实用新型主要体现在:结构简单精巧,通过模仁与上模板之间的完全紧密无缝隙贴合,有效地避免了毛边等现象的发生,同时也极大的提高了产品的良品率,提高了生产效率。
The utility model discloses a burr-free injection mold, which includes a template, the template is composed of an upper template and a lower template, a mold core is provided in the lower template, and a cavity for forming parts is provided in the mold core , the upper template is provided with a raw material tank for containing injection molding raw materials, and the raw material tank communicates with the cavity by means of a pipeline arranged in the upper template, and the raw material tank, pipeline and cavity Cooperate to complete the injection molding of the parts; the bottom of the mold core is at least provided with two springs for making the mold core and the lower surface of the upper template completely close, respectively located on both sides of the bottom of the mold core, and One end of the spring is fixed on the lower template, and the other end abuts against the lower surface of the mold core. The utility model is mainly reflected in: the structure is simple and exquisite, through the completely tight and seamless bonding between the mold core and the upper template, the occurrence of burrs and other phenomena is effectively avoided, and the yield rate of the product is also greatly improved. production efficiency.
Description
技术领域technical field
本实用新型涉及一种注塑模具,具体而言,尤其涉及无毛边的注塑模具。The utility model relates to an injection mold, in particular to an injection mold without burrs.
背景技术Background technique
由于硅橡胶材料具有良好的耐油、耐溶剂性能,同时其具有非常优秀的延展性和抗拉伸性,因此被大规模应用于机械设备领域中,尤其是作为装置中的密封件,被广泛使用。Because silicone rubber materials have good oil resistance and solvent resistance, as well as excellent ductility and stretch resistance, they are widely used in the field of mechanical equipment, especially as seals in devices. .
但由于注塑加工的特殊性,因此在加工企业进行硅橡胶零件加工的过程中,普遍都会使用到与其他材料成型时相同的模具。由于不同材料间的特性不尽相同,因此采用这类通用模具进行硅橡胶零件的加工时,其加工结果往往都不能令人满意。However, due to the particularity of injection molding, processing companies generally use the same molds as other materials when processing silicone rubber parts. Due to the different characteristics of different materials, when using this kind of general mold to process silicone rubber parts, the processing results are often unsatisfactory.
具体而言,目前的加工企业在进行小型带内孔的硅橡胶零件的成型过程中,大多都会采用按压式的模具结构,这类模具通常呈三板平压式成型结构,在零件的成型过程中,先要将原料放置在下模板板的成型区域内,随后合模加压使原料硫化成型。当采用这种成型方案进行产品加工时,为了保证加工完成后的产品不会出现缺料问题,通常其所采用的原料的克重会在产品净重的基础上增加20%。这样一来,多余的原料就会在合模加压的过程中漫溢在模具的分型面上,形成分模线毛边,从而造成产品内孔阻塞、影响产品使用。Specifically, most of the current processing enterprises use a press-type mold structure in the molding process of small silicone rubber parts with inner holes. This type of mold usually has a three-plate flat-press molding structure. , first place the raw material in the molding area of the lower formwork plate, and then close the mold and pressurize the raw material to vulcanize and form. When this kind of molding scheme is used for product processing, in order to ensure that the finished product will not have the problem of material shortage, usually the weight of the raw materials used will be increased by 20% on the basis of the net weight of the product. In this way, the excess raw material will overflow on the parting surface of the mold during the mold clamping and pressurizing process, forming parting line burrs, which will cause the inner hole of the product to be blocked and affect the use of the product.
综上所述,如何完成对硅橡胶零件的成型,同时避免传统加工过程中存在的内孔阻塞的问题,就成为了本领域技术人员亟待解决的问题。In summary, how to complete the molding of silicone rubber parts while avoiding the problem of inner hole blockage in the traditional processing process has become an urgent problem to be solved by those skilled in the art.
实用新型内容Utility model content
本实用新型的目的是克服现有技术存在的不足,提供一种无毛边的注塑模具。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a burr-free injection mold.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
无毛边的注塑模具,包括模板,所述模板由上模板和下模板组成,所述下模板内设有模仁,所述模仁内设有用于零件成型的型腔,所述上模板内设有用于盛放注塑原料的原料槽,所述原料槽借助设置在所述上模板内的管道与所述型腔相连通,所述原料槽、管道及型腔三者配合完成零件的注塑成型;所述模仁的底部至少设有用以使所述模仁与所述上模板的下表面完全紧贴的两根弹簧,分别位于所述模仁底部的两侧,且所述弹簧的一端固定在所述下模板上,另一端与所述模仁的下表面抵接。An injection mold without burrs, including a template, the template is composed of an upper template and a lower template, the lower template is provided with a mold core, the mold core is provided with a cavity for part molding, and the upper template is provided with There is a raw material trough for containing injection molding raw materials, and the raw material trough communicates with the cavity by means of a pipe arranged in the upper template, and the raw material trough, the pipeline and the cavity cooperate to complete the injection molding of the parts; The bottom of the mold core is provided with at least two springs for making the mold core and the lower surface of the upper template completely close to each other, which are respectively located on both sides of the bottom of the mold core, and one end of the spring is fixed on the On the lower template, the other end abuts against the lower surface of the mold core.
优选的,所述管道包括浇口和流道,所述流道的入口与所述原料槽连接,所述流道的出口与所述浇口的入口相连接,所述浇口的出口与所述型腔连接。Preferably, the pipeline includes a gate and a runner, the inlet of the runner is connected to the raw material tank, the outlet of the runner is connected to the inlet of the gate, and the outlet of the gate is connected to the Cavity connection described above.
优选的,所述上模板上还设有盖板,所述盖板上通过螺栓固定有一按压块,且所述按压块少有部分延伸至所述原料槽内。Preferably, the upper formwork is also provided with a cover plate, and a pressing block is fixed on the cover plate by bolts, and a small part of the pressing block extends into the raw material tank.
优选的,所述盖板的下表面至所述按压块下表面的高度相当于所述原料槽的高度。Preferably, the height from the lower surface of the cover plate to the lower surface of the pressing block is equivalent to the height of the raw material tank.
优选的,所述模仁的上表面在所述模仁不受所述上模板压力的情况下突出于所述下模板的上表面的距离为0.5-1毫米。Preferably, the upper surface of the mold core protrudes from the upper surface of the lower template by a distance of 0.5-1 mm when the mold core is not under the pressure of the upper template.
本实用新型的有益效果主要体现在:结构简单精巧,通过模仁与上模板之间的完全紧密无缝隙贴合,可以确保在注塑成型过程中余料无法溢料至模仁与上模板之间,有效地避免了毛边等现象的发生,同时也极大的提高了产品的良品率,提高了生产效率。The beneficial effect of the utility model is mainly reflected in: the structure is simple and exquisite, and through the completely tight and seamless fit between the mold core and the upper template, it can ensure that the remaining material cannot overflow between the mold core and the upper template during the injection molding process , effectively avoiding the occurrence of burrs and other phenomena, but also greatly improving the yield of products and improving production efficiency.
附图说明Description of drawings
下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:
图1:本实用新型的整体结构剖视图。Fig. 1: The sectional view of the overall structure of the utility model.
具体实施方式detailed description
以下将结合附图所示的具体实施方式对本实用新型进行详细描述。但这些实施方式并不限于本实用新型,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本实用新型的保护范围内。The utility model will be described in detail below in conjunction with the specific embodiments shown in the accompanying drawings. However, these embodiments are not limited to the present utility model, and structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present utility model.
如图1所示,本实用新型揭示了一种无毛边的注塑模具,包括模板,所述模板由上模板1和下模板2组成,所述下模板2内设有模仁9,所述模仁9内设有用于零件成型的型腔,所述上模板1内设有用于盛放注塑原料的原料槽4,所述原料槽4借助设置在所述上模板1内的管道5与所述型腔相连通,所述原料槽4、管道5及型腔三者配合完成零件的注塑成型;所述管道5包括浇口51和流道52,所述流道52的入口与所述原料槽4连接,所述流道52的出口与所述浇口51的入口相连接,所述浇口51的出口与所述型腔连接。As shown in Figure 1, the utility model discloses a burr-free injection mold, including a template, the template is composed of an upper template 1 and a lower template 2, the lower template 2 is provided with a mold core 9, and the mold The core 9 is provided with a mold cavity for forming parts, and the upper template 1 is provided with a raw material tank 4 for holding injection molding raw materials, and the raw material tank 4 communicates with the The mold cavity is connected, and the three of the raw material tank 4, the pipeline 5 and the mold cavity cooperate to complete the injection molding of the parts; the pipeline 5 includes a gate 51 and a runner 52, and the entrance of the runner 52 is connected to the raw material tank. 4, the outlet of the runner 52 is connected with the inlet of the gate 51, and the outlet of the gate 51 is connected with the cavity.
所述模仁9的底部至少设有用以使所述模仁9与所述上模板1的下表面完全紧贴的两根弹簧8,分别位于所述模仁9底部的两侧,且所述弹簧8的一端固定在所述下模板2上,另一端与所述模仁9的下表面抵接,通过所述弹簧8以使所述模仁9与所述上模板1的下表面完全紧贴,两者之间无缝隙,从而有效地避免了毛边等现象的发生,同时也极大的提高了产品的良品率,提高了生产效率。The bottom of the mold core 9 is at least provided with two springs 8 for making the mold core 9 completely adhere to the lower surface of the upper template 1, which are respectively located on both sides of the bottom of the mold core 9, and the One end of the spring 8 is fixed on the lower template 2, and the other end abuts against the lower surface of the mold core 9, and the spring 8 is used to completely tighten the mold core 9 to the lower surface of the upper template 1. There is no gap between the two, which effectively avoids the occurrence of burrs and other phenomena, and also greatly improves the yield of products and improves production efficiency.
所述上模板1上还设有盖板6,所述盖板6上通过螺栓61固定有一按压块62,且所述按压块62至少有部分延伸至所述原料槽4内,所述盖板6的下表面至所述按压块62下表面的高度相当于所述原料槽4的高度。最重要的,所述模仁9的上表面在所述模仁9不受所述上模板1压力的情况下突出于所述下模板2的上表面的距离为0.5-1毫米,而且所述模仁9在受所述上模板1压力时两者是宽平面的面接触,所以所述模仁9在注塑时不会产生晃动的情况。当然,在实际生产中,还可以调节弹簧力的大小使模仁9的稳定性更加可靠。The upper template 1 is also provided with a cover plate 6, and a pressing block 62 is fixed on the cover plate 6 by bolts 61, and at least part of the pressing block 62 extends into the raw material tank 4, and the cover plate The height from the lower surface of 6 to the lower surface of the pressing block 62 is equivalent to the height of the raw material tank 4 . Most importantly, the upper surface of the mold core 9 protrudes from the upper surface of the lower template 2 by a distance of 0.5-1 mm when the mold core 9 is not under the pressure of the upper template 1, and the When the mold core 9 is under the pressure of the upper template 1, the two are in wide plane contact, so the mold core 9 will not shake during injection molding. Certainly, in actual production, the size of the spring force can also be adjusted to make the stability of the mold core 9 more reliable.
本实用新型的有益效果主要体现在:结构简单精巧,通过模仁与上模板之间的完全紧密无缝隙贴合,可以确保在注塑成型过程中余料无法溢料至模仁与上模板之间,有效地避免了毛边等现象的发生,同时也极大的提高了产品的良品率,提高了生产效率。The beneficial effect of the utility model is mainly reflected in: the structure is simple and exquisite, and through the completely tight and seamless fit between the mold core and the upper template, it can ensure that the remaining material cannot overflow between the mold core and the upper template during the injection molding process , effectively avoiding the occurrence of burrs and other phenomena, but also greatly improving the yield of products and improving production efficiency.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,它们并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方式或变更均应包含在本实用新型的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible implementation modes of the present utility model, and they are not used to limit the protection scope of the present utility model. Embodiments or modifications should be included within the protection scope of the present utility model.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720447505.1U CN206840598U (en) | 2017-04-26 | 2017-04-26 | Injection mold without flash |
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| CN201720447505.1U CN206840598U (en) | 2017-04-26 | 2017-04-26 | Injection mold without flash |
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| CN206840598U true CN206840598U (en) | 2018-01-05 |
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| CN201720447505.1U Expired - Fee Related CN206840598U (en) | 2017-04-26 | 2017-04-26 | Injection mold without flash |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397628A (en) * | 2018-12-06 | 2019-03-01 | 华成新材料(惠州)有限公司 | A kind of mold that solid-state Silicon moulds pressure injection is penetrated and technique |
| TWI675736B (en) * | 2018-12-20 | 2019-11-01 | 均賀科技股份有限公司 | Plastic injection mould with external pressure channel structure |
| WO2019237635A1 (en) * | 2018-06-13 | 2019-12-19 | 惠州至精精密技术有限公司 | Mold for use in producing burrless metal piece, metal piece adhesive injection method based on tilted top mold, and metal piece adhesive injection method based on round top-type packaging silicone |
-
2017
- 2017-04-26 CN CN201720447505.1U patent/CN206840598U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019237635A1 (en) * | 2018-06-13 | 2019-12-19 | 惠州至精精密技术有限公司 | Mold for use in producing burrless metal piece, metal piece adhesive injection method based on tilted top mold, and metal piece adhesive injection method based on round top-type packaging silicone |
| CN109397628A (en) * | 2018-12-06 | 2019-03-01 | 华成新材料(惠州)有限公司 | A kind of mold that solid-state Silicon moulds pressure injection is penetrated and technique |
| TWI675736B (en) * | 2018-12-20 | 2019-11-01 | 均賀科技股份有限公司 | Plastic injection mould with external pressure channel structure |
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