CN206839533U - Intercooler pipes inner fin automatic assembling machine - Google Patents
Intercooler pipes inner fin automatic assembling machine Download PDFInfo
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- CN206839533U CN206839533U CN201720785609.3U CN201720785609U CN206839533U CN 206839533 U CN206839533 U CN 206839533U CN 201720785609 U CN201720785609 U CN 201720785609U CN 206839533 U CN206839533 U CN 206839533U
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- fin
- intercooler pipes
- cylinder
- side frame
- intercooler
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Abstract
The utility model belongs to intercooler pipes manufacturing field, specifically intercooler pipes inner fin automatic assembling machine, including feeding skid and assembling stand, feeding skid is provided with fin belt conveyer, stop gauge and material-pulling device, assembling stand includes base, finished belt conveyer, and the fixation side frame being oppositely arranged and movable side frame, fixed side frame is provided with fin guide groove, pull-through machine and fin gatherer, hopper is respectively equipped with the opposite face of fixed side frame and movable side frame, for fixing the clamping device of intercooler pipes, and for handling the flaring mechanism of intercooler pipes both ends burr；The beneficial effects of the utility model are：Efficiency of assembling is high, saves a large amount of manpowers, reduces production cost；Assembly precision is high, and assembling process is less likely to be damaged workpiece；Photoelectric detection switch is avoided that the problem of man-made assembly neglected loading；Mobile side frame can be according to the intercooler pipes adjusting position of various length, and the scope for being applicable intercooler pipes is wide.
Description
Technical field
The utility model belongs to intercooler pipes manufacturing field, specifically intercooler pipes inner fin automatic assembling machine.
Background technology
At present, when intercooler pipes are manufactured, its inner fin is manually assembled completely, and charge air cooler pipe fitting 200mm is arrived
1000mm grows, thickness 0.26-0.45mm, inner fin 100mm to 450mm length, thickness 0.08-0.1mm, every intercooler pipes interpolation
2 to 6 inner fins, according to the requirement of product quality, need to be fitted close between workpiece, additionally, due to the thinner thickness of workpiece,
It is easy to damage, therefore manual assembly difficulty is big, efficiency of assembling is low, and a skilled worker completes for average (8 hours) one day
Intercooler pipes component (finished product) 2000 or so, and poor quality's control is assembled, the cost of manual assembly is very high.
Utility model content
For overcome the deficiencies in the prior art, technical problem to be solved in the utility model is to provide in intercooler pipes
Fin automatic assembling machine.
In order to solve the above technical problems, the technical scheme that the utility model intercooler pipes inner fin automatic assembling machine uses
It is：
Intercooler pipes inner fin automatic assembling machine, including feeding skid and assembling stand；Feeding skid is provided with fin skin
Band conveyer, stop gauge and material-pulling device, material-pulling device include pusher cylinder and movable scraping wings, the feeding skid
Bottom is provided with four wheels and the pin cup of four adjustment height；Assembling stand includes base, the finished product being arranged on base
Belt conveyer and the fixation side frame being oppositely arranged on above finished belt conveyer and movable side frame, activity
The bottom of side frame is connected with base by guideway, and guideway is provided with locking device；Fixed side frame is led provided with fin
To groove, pull-through machine and fin gatherer, fin guide groove is horizontally disposed with, and pull-through machine is located at the top of fin guide groove,
Pull-through machine includes horizontal wear and expects that cylinder wears material cylinder, fin gatherer with the horizontal lifting for wearing material cylinder movable end is arranged on
Mould is imported including the fin for inner fin to be imported into intercooler pipes and for driving fin to import the fin of mould
Die-cylinder is imported, the rear end and front end of fin guide groove correspond to scraping wings and fin importing mould respectively；Fixed side frame and
It is respectively provided with the opposite face of movable side frame and fits into the vertical hopper of intercooler pipes, for fixing intercooler pipes
Clamping device and flaring mechanism for handling intercooler pipes both ends burr, the upper end porch of hopper, which is provided with, to be used for
The hopper of intercooler pipes is piled up, clamping device includes the fixation clamping plate and clamping cylinder, use for being respectively arranged on clamping station both sides
In the intercooler pipes in hopper exit are pushed into the charging cylinder of clamping station, for the intercooler pipes for installing inner fin to be put into
Blowing cylinder on finished belt conveyer, the fixing end of the clamping cylinder are arranged on the movable end of blowing cylinder.
It is preferred that the stop gauge includes being arranged on the fixation striker plate of the belt conveyer rear end and is arranged on skin
With the pneumatic striker plate above conveyer and corresponding backgauge cylinder.
It is preferred that the flaring mechanism includes being arranged on the enlarging cylinder assembled on stand, lived installed in enlarging cylinder
Enlarging top plate on moved end.
It is preferred that the intercooler pipes inner fin automatic assembling machine is provided with the station that one or more are set up in parallel.
It is preferred that the intercooler pipes inner fin automatic assembling machine also includes control device, control device respectively with the wing
Piece belt conveyer, stop gauge, material-pulling device, finished belt conveyer, pull-through machine, fin gatherer, clamping
Device and flaring mechanism are electrically connected or are pneumatically connected.
It is preferred that the control device also includes being used to set and show the touching display screen of operational factor.
It is preferred that the control device also includes being used for the Photoelectric Detection for detecting inner fin and/or intercooler pipes charging situation
Switch.
The beneficial effect of the utility model intercooler pipes inner fin automatic assembling machine is：Intercooler pipes inner fin automatic assembling
Machine automatic running, operating personnel need to only pile up intercooler pipes in hopper, and efficiency of assembling is high, saves a large amount of manpowers,
Reduce production cost；Intercooler pipes inner fin automatic assembling machine automatic running, assembly precision is high, and assembling process is less likely to be damaged
Workpiece；Photoelectric detection switch can be protected in the case of scarce material without action, and avoiding man-made assembly has the problem of neglected loading；It is mobile
Side frame can be according to the intercooler pipes adjusting position of various length, and the scope for being applicable intercooler pipes is wide.
Design, concrete structure and caused effect of the present utility model are described further below with reference to accompanying drawing, with
It is completely understood by the purpose of this utility model, feature and effect.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model intercooler pipes inner fin automatic assembling machine；
Fig. 2 is Fig. 1 longitudinal profile structure schematic；
Fig. 3 is Fig. 1 top view；
Wherein：1- feeding skids, 101- fin belt conveyers, 1021- fixation striker plates, the pneumatic striker plates of 1022-,
1031- pusher cylinders, 1032- scraping wings, 201- bases, 202- finished belt conveyers, 203- fix side frame, 2031-
Fin guide groove, 2032- levels wear material cylinder, and material cylinder is worn in 2033- liftings, and 2034- fins import mould, and 2035- fins are led
Entering die-cylinder, 204- activity side frames, 205- hoppers, 2051- hoppers, 2061- fixes clamping plate, 2062- clamping cylinders,
2063- charging cylinders, 2064- blowing cylinders, 2071- enlarging cylinders, 2072- enlarging top plates, 208- guideways, 2091- wheels,
2092- pin cups.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that say that the specific embodiment of description is used only for explaining herein
The utility model, it is not used to limit the utility model.
As Figure 1-3, intercooler pipes inner fin automatic assembling machine, including feeding skid 1 and assembling stand, feeding skid
1 and assembling stand on be correspondingly provided with two stations arranged side by side, respectively No.1 station and No. two stations.
Feeding skid 1 is provided with fin belt conveyer 101, stop gauge and material-pulling device, fin belt transmission dress
Put 101 to be used to transmit inner fin, the rear end of fin belt conveyer 101 is provided with fixed striker plate 1021 and pneumatic striker plate
1022, it is respectively used to the positioning of No.1 station inner fin and No. two station inner fins；Material-pulling device pushes up including being located at feeding skid 1
The pusher cylinder 1031 in portion, thereon equipped with scraping wings 1032, for inner fin to be sent into fin guide groove 2031, the feeding platform
The bottom of frame 1 be provided with four wheels 2091 and four adjustment height pin cups 2092, facilitate feeding skid 1 movement put and
Adjustment height.
Assembling stand includes base 201, the finished belt conveyer 202 being arranged on base 201 and is oppositely arranged
Fixation side frame 203 and movable side frame 204 above finished belt conveyer 202.
Fixed side frame 203 is provided with fin guide groove 2031, pull-through machine and fin gatherer, fin guide groove
2031 is horizontally disposed, and pull-through machine is located at the top of fin guide groove 2031, and pull-through machine wears the material He of cylinder 2032 including level
It is arranged on the horizontal lifting for wearing the material movable end of cylinder 2032 and wears material cylinder 2033, fin gatherer includes being used to lead inner fin
Enter the fin into intercooler pipes to import mould 2034 and import mould gas for driving fin to import the fin of mould 2034
Cylinder 2035, the rear end and front end of fin guide groove 2031 correspond to scraping wings 1032 and fin importing mould 2034 respectively.
It is respectively provided with the opposite face of fixed side frame 203 and movable side frame 204 and fits into intercooler pipes
Vertical hopper 205, the clamping device for fixing intercooler pipes and the pipe-expanding machine for handling intercooler pipes both ends burr
Structure, the upper end porch of hopper 205 are provided with the hopper 2051 for piling up intercooler pipes, and clamping device includes being respectively arranged on dress
Press from both sides station both sides fixation clamping plate 2061 and clamping cylinder 2062, for the intercooler pipes in the exit of hopper 205 to be pushed into dress
Press from both sides the charging cylinder 2063 of station, for the intercooler pipes for installing inner fin to be put into putting on finished belt conveyer 202
Expect cylinder 2064, the fixing end of the clamping cylinder 2062 is arranged on the movable end of blowing cylinder 2064, intercooler pipes charging
When by charging cylinder 2063 action push it into clamping station, clamping cylinder 2062, which acts, clamps intercooler pipes, treats inner fin
After penetrating, blowing cylinder 2064 acts is put into finished product (component) belt conveyer by the intercooler pipes for installing inner fin
On, finished product is transported.
The bottom of movable side frame 204 is connected with base 201 by guideway 208, and guideway 208 is provided with locking and filled
Put, for the intercooler pipes of various length, the position of adjustment activity side frame 204.
During operation, first the fin belt conveyer 101 of intercooler pipes inner fin automatic assembling machine by slide plate with
Equipment (the charge air cooler inner fin forming machine) connection of inner fin is produced, hopper 2051 is put into after intercooler pipes are piled up neatly afterwards
Interior, the both ends of intercooler pipes ride in the hopper 205 of fixed side frame 203 and movable side frame 204 respectively, cold in then starting
Device pipe inner fin automatic assembling machine, production enter auto-programming, and intercooler pipes inner fin automatic assembling machine was with 3 seconds finished products
The automatic continuous production of speed, finished product slipped on finished product (component) belt conveyer, is finally sent to other collecting platforms；Behaviour
Making personnel only needs constantly toward piling up intercooler pipes (material head can once pile up 60 intercooler pipes) in hopper 2051, and
Observe the working order of inner fin forming machine and intercooler pipes inner fin automatic assembling machine.No.1 station and No. two stations move
It is consistent to make flow, when wearing a plurality of fin, after repetition fin wears the corresponding number of material, moves back mould, pine folder and blowing.Wing in intercooler pipes
Piece automatic assembling can assemble the product of plurality of specifications, need only finely tune the fixture of equipment it is achieved that simple to operate fast
It is prompt.
As preferred embodiment, the flaring mechanism includes the enlarging cylinder being arranged on the assembling stand
2071st, the enlarging top plate 2072 on the movable end of enlarging cylinder 2071.
As preferred embodiment, the intercooler pipes inner fin automatic assembling machine also includes control device, control dress
Put respectively with the fin belt conveyer 101, stop gauge, material-pulling device, finished belt conveyer 202, wear material dress
Put, fin gatherer, clamping device and flaring mechanism are electrically connected or be pneumatically connected.
As preferred embodiment, the control device also includes being used to set and show that the touch-control of operational factor is shown
Screen.The inner fin to be pushed into and bar number can be set on touch-screen, and after the bar number for completing setting, intercooler pipes finished product drops into
On product (component) belt conveyer, it is then delivered on collecting platform.
As preferred embodiment, the control device also includes being used for the Photoelectric Detection for detecting inner fin charging situation
Switch, photoelectric detection switch can be protected in the case of scarce material without action, and avoiding man-made assembly has the problem of neglected loading.
Preferred embodiment of the present utility model is given in accompanying drawing.But the utility model can be with many different shapes
Formula is realized, however it is not limited to embodiment described by this specification.On the contrary, the purpose for providing these embodiments is made to this reality
With the understanding more thorough and comprehensive of new disclosure.
Claims (7)
1. intercooler pipes inner fin automatic assembling machine, it is characterised in that including feeding skid and assembling stand；
Feeding skid is provided with fin belt conveyer, stop gauge and material-pulling device, material-pulling device include pusher cylinder and
Movable scraping wings, the bottom of feeding skid are provided with four wheels and the pin cup of four adjustment height；
Assembling stand includes base, the finished belt conveyer being arranged on base and is oppositely arranged on finished belt biography
The fixation side frame above device and movable side frame are sent, the bottom of movable side frame is connected with base by guideway, guide rail
Pair is provided with locking device；
Fixed side frame is provided with fin guide groove, pull-through machine and fin gatherer, and fin guide groove is horizontally disposed with, and wears material
Device is located at the top of fin guide groove, and pull-through machine includes horizontal material cylinder and the level that is arranged on of wearing and wears material cylinder movable end
Material cylinder is worn in lifting, the fin that fin gatherer includes being used to inner fin importeding into intercooler pipes import mould and
Import die-cylinder for driving fin to import the fin of mould, the rear end and front end of fin guide groove correspond to respectively scraping wings with
Fin imports mould；
Be respectively provided with the opposite face of fixed side frame and movable side frame fit into intercooler pipes vertical hopper,
For fixing the clamping device of intercooler pipes and flaring mechanism for handling intercooler pipes both ends burr, the upper end of hopper
Porch is provided with the hopper for piling up intercooler pipes, and clamping device includes the fixation clamping for being respectively arranged on clamping station both sides
Plate and clamping cylinder, the charging cylinder for the intercooler pipes in hopper exit to be pushed into clamping station, for interior wing will to be installed
The intercooler pipes of piece are put into the blowing cylinder on finished belt conveyer, and the fixing end of the clamping cylinder is arranged on blowing gas
On the movable end of cylinder.
2. intercooler pipes inner fin automatic assembling machine according to claim 1, it is characterised in that the stop gauge includes setting
Put in the fixation striker plate of the belt conveyer rear end and the pneumatic striker plate that is arranged on above belt conveyer and right
The backgauge cylinder answered.
3. intercooler pipes inner fin automatic assembling machine according to claim 1, it is characterised in that the flaring mechanism includes peace
Enlarging cylinder on the assembling stand, the enlarging top plate on enlarging cylinder movable end.
4. intercooler pipes inner fin automatic assembling machine according to claim 1, it is characterised in that the intercooler pipes inner fin
Automatic assembling machine is provided with one or more stations being set up in parallel.
5. according to any intercooler pipes inner fin automatic assembling machines of claim 1-4, it is characterised in that the intercooler pipes
Inner fin automatic assembling machine also includes control device, control device respectively with the fin belt conveyer, stop gauge, push away
Material device, finished belt conveyer, pull-through machine, fin gatherer, clamping device and flaring mechanism be electrically connected or
It is pneumatically connected.
6. intercooler pipes inner fin automatic assembling machine according to claim 5, it is characterised in that the control device also includes
For setting and showing the touching display screen of operational factor.
7. intercooler pipes inner fin automatic assembling machine according to claim 5, it is characterised in that the control device also includes
For detecting the photoelectric detection switch of inner fin and/or intercooler pipes charging situation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720785609.3U CN206839533U (en) | 2017-07-01 | 2017-07-01 | Intercooler pipes inner fin automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720785609.3U CN206839533U (en) | 2017-07-01 | 2017-07-01 | Intercooler pipes inner fin automatic assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206839533U true CN206839533U (en) | 2018-01-05 |
Family
ID=60803263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720785609.3U Active CN206839533U (en) | 2017-07-01 | 2017-07-01 | Intercooler pipes inner fin automatic assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206839533U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283143A (en) * | 2017-07-01 | 2017-10-24 | 广州吉特工业设备有限公司 | A kind of intercooler pipes inner fin automatic assembling machine |
| CN111843470A (en) * | 2020-07-06 | 2020-10-30 | 上海九段精密机电科技有限公司 | Automatic assembling method and system for water-air intercooler |
-
2017
- 2017-07-01 CN CN201720785609.3U patent/CN206839533U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283143A (en) * | 2017-07-01 | 2017-10-24 | 广州吉特工业设备有限公司 | A kind of intercooler pipes inner fin automatic assembling machine |
| CN111843470A (en) * | 2020-07-06 | 2020-10-30 | 上海九段精密机电科技有限公司 | Automatic assembling method and system for water-air intercooler |
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| GR01 | Patent grant |