CN206838867U - A kind of back axle spring panel seat shaving die - Google Patents

A kind of back axle spring panel seat shaving die Download PDF

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Publication number
CN206838867U
CN206838867U CN201720720814.1U CN201720720814U CN206838867U CN 206838867 U CN206838867 U CN 206838867U CN 201720720814 U CN201720720814 U CN 201720720814U CN 206838867 U CN206838867 U CN 206838867U
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China
Prior art keywords
plate
trimming
mould
die
panel seat
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Expired - Fee Related
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CN201720720814.1U
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Chinese (zh)
Inventor
邱庚龙
刘德林
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Jiangxi Jiangling Chassis Co Ltd
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Jiangxi Jiangling Chassis Co Ltd
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Priority to CN201720720814.1U priority Critical patent/CN206838867U/en
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Abstract

A kind of back axle spring panel seat shaving die is the utility model is related to, the mould is divided into the superstructure of mould and the substructure of mould, and superstructure includes:Die shank, cope plate, guide pin bushing, upper padding plate, discharging spring, upper mounted plate, trim die, knockout plate and side shield;Substructure includes trimming punch, guide pillar, bottom plate, lower template and location-plate, trim die is by being interference fitted in the solid shaped cavity of upper mounted plate, and side is connected by bolt with upper mounted plate, two pieces of side shields are by being interference fitted in the solid shaped cavity of upper mounted plate, and knockout plate is in the middle shape chamber of trim die.The mould is using the automatic correcting mechanism that mould is formed between guide groove and guide ledges, the uniformity of upper and lower mould bent gap does not just control by pincers worker manual skill, but ensure by machine finish, the utility model can make product quality stable, the life-span of mould is effectively increased, further improves production efficiency.

Description

A kind of back axle spring panel seat shaving die
Technical field
It the utility model is related to auto parts machinery and prepare field, especially a kind of back axle spring panel seat shaving die.
Background technology
Rear axle housing assembly front end is to subtract assembly and transmission axis connection by main, and rear end is by latch plate seat assembly and automobile Leaf spring or helical spring, are connected with vehicle frame.It directly affects ride comfort in bonding strength and running car, by property, reliability.Cause The height of this spring panel seat both sides circular arc and the axiality of two circular arcs require higher, are required according to punching process character, in 90-degree bent There is sufficiently long bending moment arm during angle, during to make bending, it is necessary to make bending height H>2t, and this spring panel seat middle circle arc is minimum Bending height is much smaller than the minimum bend height required by sheet material, i.e., the sheet metal thickness less than 2 times (bends most short straight side length For 9 ± 0.2mm, and workpiece thickness of slab is 6.0mm).If first to part deploy simultaneously blanking-punching, then directly bend, must So it can cause straight flange is curved not come out, so that quality problems such as both sides crown height are unilateral, axiality is overproof.And press traditional work Skill is to use:Blanking → blanking-punching → bending → plasma cut → and except cutting welding slag → shaping circular arc, set to reach product Meter requires.Both sides circular arc is cut although with fine plasma cutting machine, but because fine plasma cuts machining accuracy For ± 1.0mm, the uniformity of such workpiece is difficult to ensure that, both sides crown height and axiality are all difficult to reach requirement in addition, and And high processing costs.Therefore, there is risk in the quality of product always.
Chinese patent notification number is that CN205853802U discloses a kind of automobile axle latch plate seat support attachment structure, it Including rear axle housing body, latch plate seat support, latch plate seat support is welded on rear axle housing body, and leaf spring is arranged on spring On panel seat support, two side height H1 on latch plate seat support with the welding of rear axle housing body are the half height of rear axle housing body one More than the 1/2 of H2, in the case where ensureing matching requirements, latch plate seat support side width D is more than or equal to rear axle housing body one Half height H2;Latch plate seat support upper thickness H3 is in 8 more than mm.There is presently no a set of cutting for back axle spring panel seat Side mould, so by designing a kind of new shaving die and trimming technology, to ensure product quality uniformity, stability, just Seem very necessary.
Utility model content
The purpose of this utility model is to solve the defects of prior art is present, there is provided a kind of back axle spring panel seat trimming Mould.
A kind of back axle spring panel seat shaving die, the mould are divided into the superstructure of mould and the substructure of mould, on Portion's structure includes:Die shank, cope plate, guide pin bushing, upper padding plate, discharging spring, upper mounted plate, trim die, knockout plate and side shield;
Substructure includes trimming punch, guide pillar, bottom plate, lower template and location-plate, and trim die passes through interference fit In the solid shaped cavity of upper mounted plate, and side is connected by bolt with upper mounted plate, and two pieces of side shields pass through interference fit In the solid shaped cavity of upper mounted plate, knockout plate is in the middle shape chamber of trim die, discharging spring precommpression dress In each corresponding dumping pit of upper padding plate and knockout plate, knockout plate passes through stripper bolt and discharging spring, upper padding plate, cope plate are lived Dynamic connection, guide pin bushing by being interference fitted in the dowel hole of cope plate, cope plate, upper padding plate by bolt and alignment pin with it is upper Fixed plate connects, and die shank is by being interference fitted in the shank hole of cope plate;
Trimming punch is connected by bolt and alignment pin with bottom plate, and four pieces of location-plates are connected by bolt and bottom plate side Connect, by being interference fitted in the guide pillar hole of lower template, lower template is connected guide pillar by bolt and alignment pin with bottom plate.
A kind of above-mentioned back axle spring panel seat shaving die, the trim die both ends are respectively provided with an automatic correction trimming The groove in gap, trimming punch both ends are respectively provided with the boss in an automatic correction trimming gap, and the groove of trim die is with cutting The boss double-faced clearance of side punch-pin is 0.08~0.10mm.
A kind of above-mentioned back axle spring panel seat shaving die, the trimming cutting edge of the trimming punch are provided with the gradient for 3 °, A raised step for being higher by trimming cutting edge is provided with above trimming punch.
A kind of above-mentioned back axle spring panel seat shaving die, the upper padding plate and knockout plate are equipped with five placement discharging bullets The hole of spring.
A kind of above-mentioned back axle spring panel seat shaving die, the bottom plate are monoblock type and cut in lower surface provided with resigning The slot to make way of side product.
A kind of above-mentioned back axle spring panel seat shaving die, the double-faced clearance of the trimming punch and trim die is 0.56 ~0.58mm.
Based on a kind of trimming technology of above-mentioned back axle spring panel seat shaving die, comprise the following steps:
1st step:Described back axle spring panel seat shaving die is arranged on 100T forcing presses;
2nd step:Prefabricated back axle spring panel seat two pieces workpiece after blanking, blanking-punching, bending operation is individually placed to cut The arranged on left and right sides face of the upper and lower supporting plate of side punch-pin, then had good positioning workpiece rear and front end face with forward and backward two pieces of location-plates;
3rd step:Forcing press is started, cope plate is run downwards with lathe upper table, and side shield first keeps off clamping of workpieces side end face, Rigid positioning is carried out to workpiece, then trim die moves downward the trimming process that workpiece is completed with trimming punch;
4th step:Workpiece trimming processing after, the superstructure return of forcing press top shoe driven mold, then knockout plate exist Unload trimming waste material under the active force of discharging spring, then with aid by trimming waste material take out;
5th step:Take out and cut the two pieces workpiece of what a face circular arc, then by the two pieces workpiece invert a face and a left side, Right workpiece exchange is placed on the arranged on left and right sides face of the upper and lower supporting plate of trimming punch, then with forward and backward two pieces of location-plates(14)Have good positioning Workpiece front/rear end, the circular arc according still further to step 3 to another face of step 4 carry out order workpieces processing;
6th step:Repeat step 2 arrives the operation of step 5, carries out the making of lower two pieces workpiece.
The beneficial effects of the utility model are:The mould is using the automatic school that mould is formed between guide groove and guide ledges Positive mechanism, the uniformity of upper and lower mould bent gap does not just control by pincers worker manual skill, but is protected by machine finish Card, the utility model can make product quality stable, effectively increase the life-span of mould, further improve production efficiency.
Brief description of the drawings
Fig. 1 is the utility model embodiment main structure diagram;
Fig. 2 is the overlooking the structure diagram of the utility model embodiment substructure;
Fig. 3 is the utility model embodiment spring panel seat schematic diagram;
Fig. 4 is the utility model embodiment trimming punch schematic diagram;
Fig. 5 is the utility model embodiment trim die schematic diagram;
Fig. 6 is the utility model embodiment bottom plate schematic diagram.
In figure:Die shank 1, cope plate 2, guide pin bushing 3, upper padding plate 4, discharging spring 5, upper mounted plate 6, trim die 7, knockout plate 8th, side shield 9, trimming punch 10, guide pillar 11, bottom plate 12, lower template 13, location-plate 14.
Embodiment
As shown in Figures 1 to 6, a kind of back axle spring panel seat shaving die, the mould are divided into the superstructure and mould of mould The substructure of tool, the superstructure of mould include:Die shank 1, cope plate 2, guide pin bushing 3, upper padding plate 4, discharging spring 5, upper fixation Plate 6, trim die 7, knockout plate 8 and side shield 9, the substructure of mould include trimming punch 10, guide pillar 11, bottom plate 12, Lower template 13 and location-plate 14, trim die 7 is by being interference fitted in the solid shaped cavity of upper mounted plate 6, and side passes through Bolt is connected with upper mounted plate 6, and two pieces of side shields 9 are by being interference fitted in the solid shaped cavity of upper mounted plate 6, and side leads to Cross bolt to be connected with upper mounted plate 6, knockout plate 8 is placed directly in the middle shape chamber of trim die 7, the precommpression of discharging spring 5 dress In upper padding plate 4 and knockout plate 8 it is each corresponding in dumping pit, knockout plate 8 by stripper bolt and discharging spring 5, upper padding plate 4, on Template 2 is flexibly connected, and for guide pin bushing 3 by being interference fitted in the dowel hole of cope plate 2, cope plate 2, upper padding plate 4 pass through bolt And alignment pin is connected with upper mounted plate 6, die shank 1 is by being interference fitted in the shank hole of cope plate 2;
Trimming punch 10 is connected by bolt and alignment pin with bottom plate 12, and four pieces of location-plates 14 pass through bolt and bottom plate 12 sides connect, and for guide pillar 11 by being interference fitted in the guide pillar hole of lower template 13, lower template 13 passes through bolt and alignment pin It is connected with bottom plate 12.
The both ends of trim die 7 are respectively provided with the groove 71 in an automatic correction trimming gap, and the trimming punch of part of the lower die 10 both ends are respectively provided with the boss 101 in an automatic correction trimming gap, and the boss of the groove of trim die 7 and trimming punch 10 Double-faced clearance is 0.08~0.10mm, and the uniformity in so upper and lower cross cutting side gap does not just control by pincers worker manual skill, but Ensure by machine finish.
The trimming cutting edge of trimming punch 10 is provided with gradient angle a, and wherein a is 3 ° of gradient, after so can making product trimming Feeding is convenient (because during trimming, product is bonded on trimming punch 10, causes feeding difficulty), and trimming punch 10 is provided with above One raised step 101 (i.e. shoulder height is higher 0.5mm than product sheet metal thickness) for being higher by trimming cutting edge, is so prevented from In trimming, knockout plate 8 is directly born against at the both sides trimming circular arc cutting edge of trimming punch 10 mould, makes trimming punch 10 through normally opened Split, there is bottom plate 12 to pad because trimming punch 10 is only middle, trimming circular arc cutting edge in both sides is that vacantly (will step down production entirely Product), after now designing a raised step, upper mould knockout plate 8 is simply pressed on the intermediate lands of trimming punch 10, and trimming is convex The both sides trimming circular arc cutting edge of mould 10 is not by the pressure of knockout plate 8, so as to play a part of protecting trim die 7.
Upper mould both sides are provided with side shield 9 and are fixed in upper mounted plate 6, and the plate side shield 9 of such rigid positioning device is used To block product end surface, outside play when preventing product trimming, so as to ensure among product trimming the control of two crown heights 9 ± In the range of 0.2mm.
Upper padding plate 4 and knockout plate 8 are equipped with the hole that five Φ 32 place discharging spring 5, can thus reduce mould Closed height, mould is arranged on 100T forcing presses and make, discharging spring 5 there are enough stripping forces again.
Bottom plate 12 is monoblock type and is provided with the slot to make way of resigning trimming product in lower surface, and it is convex can thus to improve trimming The rigidity of mould 10, so as to improve die life, the double-faced clearance of trimming punch 10 and trim die 7 is 0.56~0.58mm.
Back axle spring panel seat shaving die comprises the following steps to the technique of spring panel seat trimming:
1st step:Back axle spring panel seat shaving die is arranged on 100T forcing presses;
2nd step:It is convex that prefabricated spring panel seat two pieces workpiece after blanking, blanking-punching, bending operation is individually placed to trimming The arranged on left and right sides face of the upper and lower supporting plate 12 of mould 10, then had good positioning workpiece rear and front end face with forward and backward two pieces of location-plates 14.
3rd step:Forcing press is started, cope plate 2 is run downwards with lathe upper table, and side shield 9 first keeps off clamping of workpieces side Face, rigid positioning is carried out to workpiece, then trim die 7 moves downward the trimming process that workpiece is completed with trimming punch 10(I.e. At this moment left and right two pieces workpiece only completes the trimming of one side).
4th step:Workpiece trimming processing after, the superstructure return of forcing press top shoe driven mold, then knockout plate 8 exist Unload trimming waste material under the active force of discharging spring 5, then with aid by trimming waste material take out.
5th step:Take out and cut the two pieces workpiece of what a face circular arc, then by the two pieces workpiece invert a face and a left side, Right workpiece exchange(I.e. the workpiece on the edger left side is now placed on the right of edger, and the workpiece on the right of edger is now placed on trimming The mould left side)The arranged on left and right sides face of the upper and lower supporting plate 12 of trimming punch 10 is placed on, is then had good positioning with forward and backward two pieces of location-plates 14 Workpiece front/rear end, the circular arc according still further to step 3 to another face of step 4 carry out order workpieces processing.
6th step:Repeat step 2 arrives the operation of step 5, carries out the making of lower two pieces workpiece.
Exemplified by processing N350 diesel oil card back axle spring panel seats:
N350 diesel oil card back axle spring panel seat edgers mould structure is as " Fig. 1 and Fig. 2 " are shown:Mould is divided into mould Superstructure and mould substructure.
The superstructure structural relation of mould is:Described trim die 7 is by being interference fitted consolidating mounted in upper mounted plate 6 In shaped cavity, and side is connected by bolt with upper mounted plate 6, and two pieces of side shields 9 are by being interference fitted mounted in upper mounted plate 6 Gu in shaped cavity, and side is connected by bolt with upper mounted plate 6, knockout plate 8 is placed directly in the middle shape chamber of trim die 7 In, the precommpression of discharging spring 5 mounted in upper padding plate 4 and knockout plate 8 it is each corresponding in dumping pit, knockout plate 8 by stripper bolt with Discharging spring 5, upper padding plate 4, cope plate 2 are flexibly connected, and guide pin bushing 3 is by being interference fitted in the dowel hole of cope plate 2, upper mould Plate 2, upper padding plate 4 are connected by bolt and alignment pin with upper mounted plate 6, and die shank 1 is by being interference fitted the die shank mounted in cope plate 2 Kong Zhong.
The substructure structural relation of mould is:Trimming punch 10 is connected by bolt and alignment pin with bottom plate 12, and four Block location-plate 4 is connected by bolt with the side of bottom plate 12, and guide pillar 11 is mounted in the guide pillar hole of lower template 13 by being interference fitted, Lower template 13 is connected by bolt and alignment pin with bottom plate 12;
N350 diesel oil card back axle spring panel seats shaving die is pressed by the mounting means of common stamping mould installed in 100T On power machine.
Trimming can be directly used in after such blanking of N350 diesel oil card back axle spring panel seats, blanking-punching, bending operation The trimming processing of mould:
1st step:A kind of described back axle spring panel seat shaving die is arranged on 100T forcing presses;
2nd step:It is convex that prefabricated spring panel seat two pieces workpiece after blanking, blanking-punching, bending operation is individually placed to trimming The arranged on left and right sides face of the upper and lower supporting plate 12 of mould 10, then had good positioning workpiece rear and front end face with forward and backward two pieces of location-plates 14.
3rd step:Forcing press is started, cope plate 2 is run downwards with lathe upper table, and side shield 9 first keeps off clamping of workpieces side Face, rigid positioning is carried out to workpiece, then trim die 7 moves downward the trimming process that workpiece is completed with trimming punch 10(I.e. At this moment left and right two pieces workpiece only completes the trimming of one side).
4th step:Workpiece trimming processing after, the superstructure return of forcing press top shoe driven mold, then knockout plate 8 exist Unload trimming waste material under the active force of discharging spring 5, then with aid by trimming waste material take out.
5th step:Take out and cut the two pieces workpiece of what a face circular arc, then by the two pieces workpiece invert a face and a left side, Right workpiece exchange(I.e. the workpiece on the edger left side is now placed on the right of edger, and the workpiece on the right of edger is now placed on trimming The mould left side)The arranged on left and right sides face of the upper and lower supporting plate 12 of trimming punch 10 is placed on, is then had good positioning with forward and backward two pieces of location-plates 14 Workpiece front/rear end, the circular arc according still further to step 3 to another face of step 4 carry out order workpieces processing.
6th step:Repeat step 2 arrives the operation of step 5, carries out the making of lower two pieces workpiece.
N350 diesel oil card back axle springs panel seat is using after shaving die and trimming technology, its trimming crown height and coaxial The relative dimensions such as degree are in the margin of tolerance.Sustainable stabilization ensures that N350 diesel oil card back axle spring panel seats reach product figure Paper design requirement.Production process is reduced to 4 present procedures by 6 traditional procedures.While product quality is improved Production capacity is improved, product split run production capacity increases to 3420 by 90, and split run production capacity lifts 38 times.Single products fine plasma is cut It is 10.98 yuan to cut technique processing cost expense, and it is 0.15 yuan to be changed into trimming technology processing cost expense, and single products processing cost is taken It has dropped 72 times.
The advantages of general principle of the present utility model, principal character and the utility model has been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification Simply principle of the present utility model, the utility model also has respectively on the premise of the spirit and scope of the utility model is not departed from Kind changes and improvements, these changes and improvements are both fallen within claimed the scope of the utility model.The requires of the utility model Protection domain defined by appended claims and its equivalent.

Claims (6)

1. a kind of back axle spring panel seat shaving die, the mould are divided into the superstructure of mould and the substructure of mould, top Structure includes:Die shank(1), cope plate(2), guide pin bushing(3), upper padding plate(4), discharging spring(5), upper mounted plate(6), trim die (7), knockout plate(8)And side shield(9);
Substructure includes trimming punch(10), guide pillar(11), bottom plate(12), lower template(13)And location-plate(14), it is special Sign is, trim die(7)Upper mounted plate is mounted in by interference fit(6)Solid shaped cavity in, and side by bolt with it is upper Fixed plate(6)Connection, two pieces of side shields(9)Upper mounted plate is mounted in by interference fit(6)Solid shaped cavity in, knockout plate(8) Located immediately at trim die(7)Middle shape chamber in, discharging spring(5)Precommpression is mounted in upper padding plate(4)And knockout plate(8)It is each right In the dumping pit answered, knockout plate(8)Pass through stripper bolt and discharging spring(5), upper padding plate(4), cope plate(2)It is flexibly connected, Guide pin bushing(3)Cope plate is mounted in by interference fit(2)Dowel hole in, cope plate(2), upper padding plate(4)Pass through bolt and positioning Pin and upper mounted plate(6)Connection, die shank(1)Cope plate is mounted in by interference fit(2)Shank hole in;
Trimming punch(10)Pass through bolt and alignment pin and bottom plate(12)Connection, four pieces of location-plates(14)Pass through bolt and subiculum Plate(12)Side connects, guide pillar(11) by being interference fitted in the guide pillar hole of lower template (13), lower template (13) passes through spiral shell Bolt and alignment pin are connected with bottom plate (12).
A kind of 2. back axle spring panel seat shaving die according to claim 1, it is characterised in that the trim die(7) Both ends are respectively provided with the groove in an automatic correction trimming gap, trimming punch(10)Both ends are respectively provided between an automatic correction trimming The boss of gap, and trim die(7)Groove and trimming punch(10)Boss double-faced clearance be 0.08~0.10mm.
A kind of 3. back axle spring panel seat shaving die according to claim 1 or 2, it is characterised in that the trimming punch (10)Trimming cutting edge be provided with as 3 ° of gradient, trimming punch(10)A raised platform for being higher by trimming cutting edge is provided with above Rank.
A kind of 4. back axle spring panel seat shaving die according to claim 1 or 2, it is characterised in that the upper padding plate(4) And knockout plate(8)It is equipped with five placement discharging springs(5)Hole.
A kind of 5. back axle spring panel seat shaving die according to claim 1 or 2, it is characterised in that the bottom plate (12)The slot to make way of resigning trimming product is provided with for monoblock type and in lower surface.
A kind of 6. back axle spring panel seat shaving die according to claim 1 or 2, it is characterised in that the trimming punch (10)With trim die(7)Double-faced clearance be 0.56~0.58mm.
CN201720720814.1U 2017-06-20 2017-06-20 A kind of back axle spring panel seat shaving die Expired - Fee Related CN206838867U (en)

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Application Number Priority Date Filing Date Title
CN201720720814.1U CN206838867U (en) 2017-06-20 2017-06-20 A kind of back axle spring panel seat shaving die

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Application Number Priority Date Filing Date Title
CN201720720814.1U CN206838867U (en) 2017-06-20 2017-06-20 A kind of back axle spring panel seat shaving die

Publications (1)

Publication Number Publication Date
CN206838867U true CN206838867U (en) 2018-01-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186048A (en) * 2017-06-20 2017-09-22 江西江铃底盘股份有限公司 A kind of back axle spring panel seat shaving die and trimming technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186048A (en) * 2017-06-20 2017-09-22 江西江铃底盘股份有限公司 A kind of back axle spring panel seat shaving die and trimming technology

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Granted publication date: 20180105

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