CN106513500A - MPV vehicle model beam connecting plate punch forming technology and trimming die - Google Patents
MPV vehicle model beam connecting plate punch forming technology and trimming die Download PDFInfo
- Publication number
- CN106513500A CN106513500A CN201611014711.XA CN201611014711A CN106513500A CN 106513500 A CN106513500 A CN 106513500A CN 201611014711 A CN201611014711 A CN 201611014711A CN 106513500 A CN106513500 A CN 106513500A
- Authority
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- China
- Prior art keywords
- cutter block
- plate
- trimming
- deburring
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009966 trimming Methods 0.000 title claims abstract description 36
- 238000005516 engineering process Methods 0.000 title abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 41
- 230000008569 process Effects 0.000 claims abstract description 24
- 238000004080 punching Methods 0.000 claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 239000011230 binding agent Substances 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 13
- 230000009471 action Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention relates to an MPV vehicle model beam connecting plate punch forming technology and a trimming die. The technology comprises working procedures of blanking, forming, first-time trimming, punching, second-time trimming, third-time trimming and reshaping. The trimming die comprises a lower die plate, a locating plate, a lower die cutter block, an upper die plate, a pressing plate, an upper die cutter block and an upper die base plate. According to the technical scheme, the working content of middle hole forming and four small hole punching of the original technology is adjusted to be carried out in the three improved trimming working procedures, better control can be achieved in the forming process according to the purpose, due to the problem of the trimming angle after forming, one working procedure is improved to be three trimming working procedures, and although the number of dies is increased, the quality of formed products is improved greatly.
Description
Technical field
The invention belongs to Sheet Metal Forming Technology technical field, particularly relates to a kind of MPV vehicles cross-beam connecting plate punch forming process
And the Trimming Die for being used.
Background technology
Body of a motor car accounts for the 30% of automobile gross weight, and under no-load condition, about 75% oil consumption is used on body quality.Gently
Quantization is the effective way for reducing automobile fuel consumption, reducing discharge, improve vehicle fuel economy.The use of high-strength steel is vapour
The important channel of car body lightening, and high-strength steel is during punch forming, is to limit which the problems such as distortion caused by resilience
One key factor of quality.Good moulding process can effective control resilience, it is ensured that stamping parts quality.
As depicted in figs. 1 and 2, it is MPV vehicle cross-beam connecting plate schematic diagrames, in vehicle body, this stamping parts is with vehicle body axis
Symmetrical, Fig. 1 and Fig. 2 show the 3rd beam left connecting plate, and right side part is the 3rd crossbeam right connection board, the spy of the stamping parts
Point is that have a perforate 01 in the middle of stamping parts, has flange in this stamping parts both sides.
Traditional forming method is as shown in figure 3, comprise the following steps：
1) blanking, i.e., carry out blanking comprising middle perforate along stamping parts material sideline；
2) it is molded, plate that will be after blanking carries out flange by mould molding；
3) punching, i.e., four apertures of flat die on the stamping parts of shaping.
This technique has perforate because of stamping parts middle setting, therefore, in forming process, plate flowing is wayward, into
After type, stamping parts distortion is serious, and stability is poor.
If the perforate in the middle of most backlash, ordinary circumstance need side to repair, waste material is discharged and is difficult to, and mould structure is complicated,
Such as adopt and just repair, it is also desirable to solve the problems, such as punching press negative angle.
The content of the invention
It is an object of the invention to provide a kind of MPV vehicles cross-beam connecting plate punch forming process and Trimming Die, to solve
Stamping parts distortion is serious, the problem of stability difference；
Another object of the present invention is that to solve, waste material is difficult to discharge and punching press negative angle is difficult to by optimizing mould structure
The problem of solution.
The present invention is achieved by the following technical solutions：
A kind of MPV vehicles cross-beam connecting plate punch forming process, comprises the following steps：
1) blanking, rushes main location hole and auxiliary location hole first on bar shaped plate, and carries out blanking along blank line；
2) it is molded, by the blank after blanking by mould molding, while the shaping flange of two sides is realized, two sides
The shaping flange of the side flanging of the front end of the shaping flange and two sides of the lower flange of bottom, is obtained crude green body material
3) first time deburring and punching, the crude green body material upper plane along setting central aperture on described plane
The upper trimming line that position is formed carries out the hole of first time deburring and punching press on described in plane；
4) second deburring, in step 3) after, the left side formed on the left side along the central aperture of the setting is repaiied
Sideline carries out second deburring；
5) third time deburring, in step 4) after, the right side formed in the right edge along the central aperture of the setting is repaiied
Sideline carries out third time deburring；
6) in step 5) after, the stamping parts after deburring is carried out whole.
The location hole is circular port, and the auxiliary location hole is irregularly-shaped hole.
The auxiliary location hole is mounting hole.
A kind of Trimming Die for any of the above-described, including lower template, location-plate, lower die cutter block, upper die plate, binder
Plate, upper mould cutter block and upper die plate；
The lower die cutter block is installed in the lower template, and the location-plate is arranged on the lower die cutter block；
The upper die plate is fixed on the upper die plate, and the upper mould cutter block is fixed on the upper die plate, described
Holding pad is elastic connection with the upper die plate；
The lower die cutter block includes lower-left mould cutter block and bottom right mould cutter block, the lower-left mould cutter block and the bottom right mould cutter block
Center line along the holding pad is symmetrical；
The upper face of the upper face and bottom right mould cutter block of the lower-left mould cutter block has the folder more than 0 degree with horizontal plane
Angle.
The angle is 5 degree.
The invention has the beneficial effects as follows：
The technical program by optimizing moulding process, in blanking operation, former technique blanking first by the outline of blank and
Middle perforate is dropped out and, and the modified technique of the technical program is only to drop out by the outline of blank in blanking operation,
The perforate of centre is not rushed, and increases by two location holes of punching in advance, for playing positioning action, to avoid plate in forming process
Play.
In the technical program, two location hole techniques are increased, the perforate of centre is not first processed in sheet metal forming, is made
Plate in forming process with die face uniform contact, bigger relative to former process contact face, the flowing of plate can be led to
Cross mould preferably to control.
In the technical program, by the central aperture that falls of former technique, after the action of four apertures of punching is adjusted to improve
Three trimming process steps in, it is therefore an objective to can better control in forming process because shaping after there is deburring angle problem,
Three operation deburrings are improved to by an operation blanking, although increased number of molds, but the quality of shaped article has larger
Improve.
The technical program increases trimming, carries out shaping to two sides flange position, further improves precision of stamping parts.
Description of the drawings
Fig. 1 is MPV vehicle cross-beam connecting plate schematic diagrames；
Fig. 2 is the MPV vehicle cross-beam connecting plate schematic diagrames with central aperture trimming line；
Fig. 3 is blanking process schematic diagram；
Fig. 4 is blanking Layout of the present invention；
Fig. 5 is punch forming operation blank structure schematic diagram；
Fig. 6 adds punching operation blank structure schematic diagram for first time deburring；
Fig. 7 is second trimming process step blank structure schematic diagram；
Fig. 8 is third time trimming process step blank structure schematic diagram；
Fig. 9 is trimming blank structure schematic diagram；
Figure 10 is moulding process of the present invention and existing process contrast table；
Figure 11 is mould schematic diagram under Trimming Die；
Figure 12 is mould schematic diagram on Trimming Die；
Figure 13 is lower die cutter block, holding pad and upper mould cutter block combination diagram；
Figure 14 is lower die cutter block schematic diagram.
Description of reference numerals
01 perforate, 1 blank line, 2 plate lines, 3 main location holes, 4 auxiliary location holes, the shaping flange of 5 two sides are turned under 6
The shaping flange on side, the shaping flange of the side flanging of 7 front ends, trimming line on 8,9 left trimming lines, 10 right trimming lines, 11 flange, 12
Lower template, 13 location-plates, 14 lower die cutter blocks, 15 stamping procedure parts, 16 upper die plates, 17 holding pads, mould cutter block on 18, die-cushion on 19
Plate.
Specific embodiment
By the following examples describing technical scheme in detail, below example be only it is exemplary, only
Can be used for explaining and illustrating technical scheme, and be not to be construed as the restriction to technical solution of the present invention.
The application provides a kind of MPV vehicles cross-beam connecting plate punch forming process, as shown in Fig. 4 to Figure 10, including following
Step：
1) blanking, rushes main location hole and auxiliary location hole first on bar shaped plate, and carries out blanking along blank line；Specifically such as
Shown in Fig. 4, bar shaped sheet material is obtained into product in the shape wanted needed for punching course by blanking, in the figure, ejecting plate is embodied
Stockline 2, blank line 1, main location hole 3 and auxiliary location hole 4, the location hole be circular port, the auxiliary location hole be irregularly-shaped hole, institute
Auxiliary location hole is stated for mounting hole.Location hole and auxiliary location hole play the role of positioning in subsequent forming operation.
2) it is molded, by the blank after blanking by mould molding, while the shaping flange 5 of two sides is realized, two sides
The shaping flange 7 of the side flanging of the front end of the shaping flange 6 and two sides of the lower flange of side bottom, is obtained crude green body material；Such as Fig. 5
Shown, this operation is conventional molding procedure, after this operation, is substantially achieved the shape of product.
3) first time deburring and punching, the crude green body material upper plane along setting central aperture on described plane
The upper trimming line 8 that position is formed carries out the hole of first time deburring and punching press on described in plane；As shown in fig. 6, passing through mould
Effect, carries out four apertures of first time deburring and punching.
4) second deburring, in step 3) after, the left side formed on the left side along the central aperture of the setting is repaiied
Sideline 9 carries out second deburring；As shown in fig. 7, by mould action, carrying out deburring along left trimming line, this operation deburring needs
Solve the problems, such as punching press negative angle, it is impossible to use traditional dies, concrete mould structure to see below the description of the mould structure of sequence.
5) third time deburring, in step 4) after, the right side formed in the right edge along the central aperture of the setting is repaiied
Sideline 10 carries out third time deburring；As shown in figure 8, by mould action, carry out deburring along right trimming line, this trimming line and the
Secondary trimming line is symmetrical along stamping parts own axes.
6) in step 5) after, the stamping parts after deburring is carried out whole.As shown in figure 9, punching press in-process stress is released after deburring
Put, cause stamping parts to produce resilience, this operation carries out shaping at flange 11, mitigates resilience, improves stamping parts quality.
The application also provides a kind of Trimming Die for any of the above-described, as shown in Figure 11 to 14, including lower template
12nd, location-plate 13, lower die cutter block 14, upper die plate 16, holding pad 17, upper mould cutter block 18 and upper die plate 19.
The lower die cutter block is installed in the lower template, and the location-plate is arranged on the lower die cutter block；
The upper die plate is fixed on the upper die plate, and the upper mould cutter block is fixed on the upper die plate, described
Holding pad is elastic connection with the upper die plate；
The lower die cutter block includes lower-left mould cutter block and bottom right mould cutter block, the lower-left mould cutter block and the bottom right mould cutter block
Center line along the holding pad is symmetrical；
The upper face of the upper face and bottom right mould cutter block of the lower-left mould cutter block has the folder more than 5 degree with horizontal plane
Angle.
During work, stamping procedure part 15 is put on lower die cutter block, one end is contacted with location-plate, is played the role of positioning, and makes punching
The type face of pressure process part processing is close on the type face of lower die cutter block, and upper mould drives holding pad 17, upper mould cutter block 18 descending, holding pad
17 are contacted with the process part processing on lower die cutter block 14 first, and process part processing is compressed.It is motionless that mould continues traveling downwardly holding pad 17, upper mould knife
Block 18 is continued traveling downwardly, and when touching process part processing, shearing motion is produced under three's collective effect, that is, is completed deburring.
Empty structure in 14 bottom of lower die cutter block, it is ensured that in the case of intensity, solve the problems, such as negative angle, while lower die cutter block 14
Upper face has 5 ° of angles, i.e. process part processing to have certain inclination, effectively solving row's waste problems with horizontal plane.
The above is only the description of the preferred embodiment of the present invention, it is noted that due to the finiteness of literal expression, and
Objectively there is unlimited concrete structure, for those skilled in the art, without departing from the principle of the invention
On the premise of, some improvements and modifications can also be made, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (5)
1. a kind of MPV vehicles cross-beam connecting plate punch forming process, it is characterised in that：Comprise the following steps：
1) blanking, rushes main location hole and auxiliary location hole first on bar shaped plate, and carries out blanking along blank line；
2) it is molded, by the blank after blanking by mould molding, while the shaping flange of two sides is realized, two sides bottom
Lower flange shaping flange and two sides front end side flanging shaping flange, crude green body material is obtained
3) first time deburring and punching, the crude green body material upper plane along the position of central aperture plane on described of setting
The upper trimming line for being formed carries out the hole of first time deburring and punching press on described in plane；
4) second deburring, in step 3) after, along the left trimming line that the central aperture of the setting is formed on the left side
Carry out second deburring；
5) third time deburring, in step 4) after, along the right trimming line that the central aperture of the setting is formed in the right edge
Carry out third time deburring；
6) in step 5) after, shaping is carried out to the stamping parts after deburring.
2. MPV vehicles cross-beam connecting plate punch forming process according to claim 1, it is characterised in that：The location hole
For circular port, the auxiliary location hole is irregularly-shaped hole.
3. MPV vehicles cross-beam connecting plate punch forming process according to claim 2, it is characterised in that：The auxiliary positioning
Hole is mounting hole.
4. a kind of Trimming Die for any one of the claims 1 to 3, it is characterised in that：Including lower template, positioning
Plate, lower die cutter block, upper die plate, holding pad, upper mould cutter block and upper die plate；
The lower die cutter block is installed in the lower template, and the location-plate is arranged on the lower die cutter block；
The upper die plate is fixed on the upper die plate, and the upper mould cutter block is fixed on the upper die plate, the binder
Plate is elastic connection with the upper die plate；
The lower die cutter block includes lower-left mould cutter block and bottom right mould cutter block, and the lower-left mould cutter block is with the bottom right mould cutter block along institute
The center line for stating holding pad is symmetrical；
The upper face of the upper face and bottom right mould cutter block of the lower-left mould cutter block has the angle more than 0 degree with horizontal plane.
5. Trimming Die according to claim 4, it is characterised in that：The angle is 5 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014711.XA CN106513500B (en) | 2016-11-18 | 2016-11-18 | A kind of MPV vehicles cross-beam connecting plate punch forming process and Trimming Die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014711.XA CN106513500B (en) | 2016-11-18 | 2016-11-18 | A kind of MPV vehicles cross-beam connecting plate punch forming process and Trimming Die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106513500A true CN106513500A (en) | 2017-03-22 |
| CN106513500B CN106513500B (en) | 2018-05-08 |
Family
ID=58353403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611014711.XA Expired - Fee Related CN106513500B (en) | 2016-11-18 | 2016-11-18 | A kind of MPV vehicles cross-beam connecting plate punch forming process and Trimming Die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106513500B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775286A (en) * | 2017-10-08 | 2018-03-09 | 成都飞机工业（集团）有限责任公司 | A kind of processing method of the not contour strip thin-walled parts of small surplus |
| CN109127839A (en) * | 2018-10-19 | 2019-01-04 | 佛山市联若五金实业有限公司 | A kind of moulding process of dedicated connecting plate |
| CN109967613A (en) * | 2017-12-28 | 2019-07-05 | 上海众大汽车配件有限公司 | One kind being used for automobile rear longitudinal girder inner reinforcing elements mold |
| CN110297459A (en) * | 2019-07-22 | 2019-10-01 | 东莞市中泰模具股份有限公司 | Trimming Die manufacturing method, computer readable storage medium and CNC Trimming Die produce lathes |
| CN110756663A (en) * | 2019-11-01 | 2020-02-07 | 浙江舜仕汽车技术有限公司 | Forming process of front end plate of automobile battery box |
| CN112058994A (en) * | 2020-08-31 | 2020-12-11 | 安徽江淮汽车集团股份有限公司 | Trimming method for automobile tail lamp installation seat plate and notch cutter block structure |
| CN112139327A (en) * | 2020-09-18 | 2020-12-29 | 中国航发贵州黎阳航空动力有限公司 | Machining method and machining device for reverse structure hole |
| CN112658123A (en) * | 2020-12-23 | 2021-04-16 | 上海捷众汽车冲压件有限公司 | Progressive blanking forming die for rear cross beam of car roof |
| CN112676454A (en) * | 2020-12-09 | 2021-04-20 | 东风(武汉)实业有限公司 | Swing arm stamping process method and swing arm |
| CN113086023A (en) * | 2021-03-31 | 2021-07-09 | 安徽江淮汽车集团股份有限公司 | Floor edge beam and manufacturing process thereof |
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| JPH1119728A (en) * | 1997-07-02 | 1999-01-26 | Aida Eng Ltd | Press device using double-acting press machine |
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| CN103624144A (en) * | 2013-11-21 | 2014-03-12 | 东风汽车公司 | Sheet metal forming technology of front floor threshold girder of automobile |
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| CN205147069U (en) * | 2015-11-06 | 2016-04-13 | 重庆钺行汽车零部件制造有限公司 | Tie -beam deburring duplex position mould |
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2016
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| JPH1119728A (en) * | 1997-07-02 | 1999-01-26 | Aida Eng Ltd | Press device using double-acting press machine |
| CN100503076C (en) * | 2005-12-12 | 2009-06-24 | 比亚迪股份有限公司 | Method for forming crossbeam workpiece |
| CN103182421A (en) * | 2011-12-27 | 2013-07-03 | 上海众大汽车配件有限公司 | Production line of automobile wheel cover parts |
| CN103624144A (en) * | 2013-11-21 | 2014-03-12 | 东风汽车公司 | Sheet metal forming technology of front floor threshold girder of automobile |
| CN204208969U (en) * | 2014-11-06 | 2015-03-18 | 上海拖拉机内燃机有限公司 | A kind of deburring blanking composite die |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775286A (en) * | 2017-10-08 | 2018-03-09 | 成都飞机工业（集团）有限责任公司 | A kind of processing method of the not contour strip thin-walled parts of small surplus |
| CN109967613B (en) * | 2017-12-28 | 2024-04-09 | 上海众大汽车配件有限公司 | Inside reinforcement mould for automobile rear longitudinal beam |
| CN109967613A (en) * | 2017-12-28 | 2019-07-05 | 上海众大汽车配件有限公司 | One kind being used for automobile rear longitudinal girder inner reinforcing elements mold |
| CN109127839A (en) * | 2018-10-19 | 2019-01-04 | 佛山市联若五金实业有限公司 | A kind of moulding process of dedicated connecting plate |
| CN110297459A (en) * | 2019-07-22 | 2019-10-01 | 东莞市中泰模具股份有限公司 | Trimming Die manufacturing method, computer readable storage medium and CNC Trimming Die produce lathes |
| CN110297459B (en) * | 2019-07-22 | 2020-08-14 | 东莞市中泰模具股份有限公司 | Trimming die manufacturing method, computer-readable storage medium, and CNC trimming die manufacturing machine |
| CN110756663A (en) * | 2019-11-01 | 2020-02-07 | 浙江舜仕汽车技术有限公司 | Forming process of front end plate of automobile battery box |
| CN110756663B (en) * | 2019-11-01 | 2024-04-30 | 浙江舜仕汽车技术有限公司 | Forming process of front end plate of automobile battery box |
| CN112058994A (en) * | 2020-08-31 | 2020-12-11 | 安徽江淮汽车集团股份有限公司 | Trimming method for automobile tail lamp installation seat plate and notch cutter block structure |
| CN112058994B (en) * | 2020-08-31 | 2022-03-18 | 安徽江淮汽车集团股份有限公司 | Trimming method for automobile tail lamp installation seat plate and notch cutter block structure |
| CN112139327A (en) * | 2020-09-18 | 2020-12-29 | 中国航发贵州黎阳航空动力有限公司 | Machining method and machining device for reverse structure hole |
| CN112676454A (en) * | 2020-12-09 | 2021-04-20 | 东风(武汉)实业有限公司 | Swing arm stamping process method and swing arm |
| CN112658123A (en) * | 2020-12-23 | 2021-04-16 | 上海捷众汽车冲压件有限公司 | Progressive blanking forming die for rear cross beam of car roof |
| CN113086023A (en) * | 2021-03-31 | 2021-07-09 | 安徽江淮汽车集团股份有限公司 | Floor edge beam and manufacturing process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106513500B (en) | 2018-05-08 |
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