CN206815019U - A kind of high efficiency water saving device on overflow dyeing machine - Google Patents

A kind of high efficiency water saving device on overflow dyeing machine Download PDF

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Publication number
CN206815019U
CN206815019U CN201720586631.5U CN201720586631U CN206815019U CN 206815019 U CN206815019 U CN 206815019U CN 201720586631 U CN201720586631 U CN 201720586631U CN 206815019 U CN206815019 U CN 206815019U
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CN
China
Prior art keywords
pipeline
mechanical filter
filter unit
delivery port
high efficiency
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720586631.5U
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Chinese (zh)
Inventor
胡明辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaonan Qingdao Sanxing Knitting Co Ltd
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Jiaonan Qingdao Sanxing Knitting Co Ltd
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Priority to CN201720586631.5U priority Critical patent/CN206815019U/en
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Publication of CN206815019U publication Critical patent/CN206815019U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The utility model discloses a kind of high efficiency water saving device on overflow dyeing machine, including staining jar, heat exchanger, mechanical filter unit, clarifier and recovery wastewater disposal basin and a plurality of pipeline;The used heat carbonated drink mouth of staining jar is connected with the heat exchange import of heat exchanger by the first pipeline, drain valve is provided with first pipeline, the heat exchange outlet of heat exchanger is connected with the water inlet of mechanical filter unit by second pipe, the delivery port of mechanical filter unit is connected with the water inlet of clarifier by the 3rd pipeline, the delivery port of mechanical filter unit also draws one article of the 5th pipeline, the delivery port of clarifier draws one article of the 4th pipeline, 5th pipeline and the 4th pipeline cross to form one article of the 6th pipeline communication to the water inlet for reclaiming wastewater disposal basin, the delivery port of recovery wastewater disposal basin is connected with the Sewage treatment mouth of staining jar 1 by the 7th pipeline.The utility model had both accomplished that the classification processing to waste water utilized, and had accomplished the heat recovery to used heat carbonated drink again.

Description

A kind of high efficiency water saving device on overflow dyeing machine
Technical field
It the utility model is related to overflow dyeing machine technical field, more particularly to a kind of high efficiency water saving device on overflow dyeing machine.
Background technology
Textile industry is the traditional pillar industry in China, including weaves, prints and dyes, chemical fibre, clothing and textile special equipment system Five parts such as make.With the rapid development of the national economy, the dyeing industry in China also enters high-speed development period, equipment and technology Level is obviously improved, and production technology and equipment are constantly updated.Dyeing and printing process, in occupation of very important status, prints in textile industry Cost control in dyeing technique directly influences the economic value for being directly connected to fabric.Therefore, will to the dyeing course of fabric Strict control cost.
Overflow dyeing machine is knitted in dyeing course, generally with cold soft water, hard water and steam, according to process requirements, divides difference The different temperatures that hard water is heated to was dyed and post-processed to knitwear with cold soft water stage.Typically in the prior art, by dye The used condensed water of color machine and dyeing water, be all discharged by discharge pipe line, wherein a part of useful condensed water and Clear water is also drained off, it is impossible to is fully utilized, is in turn resulted in the waste of water;In addition in overflow dyeing machine dyeing course, it can produce Raw substantial amounts of hot waste water, directly discharge can cause thermal pollution to environment, and cause energy waste, the waste of a large amount of heat energy, be The high major reason of production cost.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of for efficient on overflow dyeing machine Water saving fixtures.
To achieve the above object, the utility model uses following technical proposals:
A kind of high efficiency water saving device on overflow dyeing machine, including staining jar, heat exchanger, mechanical filter unit, clarifier With recovery wastewater disposal basin and a plurality of pipeline;
The used heat carbonated drink mouth of the staining jar is connected with the heat exchange import of heat exchanger by the first pipeline, first pipeline On be provided with drain valve, the heat exchange outlet of the heat exchanger is connected with the water inlet of mechanical filter unit by second pipe, institute State the delivery port of mechanical filter unit with the water inlet of clarifier by the 3rd pipeline to be connected, the water outlet of the mechanical filter unit Mouth also draws one article of the 5th pipeline, and the delivery port of the clarifier draws one article of the 4th pipeline, the 5th pipeline and the 4th pipe Road crosses to form one article of the 6th pipeline communication to the water inlet for reclaiming wastewater disposal basin, the delivery port and staining jar of the recovery wastewater disposal basin 1 Sewage treatment mouth is connected by the 7th pipeline;
The mechanical filter unit is provided with multistage, and the multi-stage mechanical filter is contacted successively, every grade of mechanical filter Device includes a top cover and a cylinder body, and the top cover coordinates with cylinder body, and the cylinder interior is provided with one detachably Screen pack, water inlet is provided with the top cover, the cylinder base is provided with delivery port, and wherein first order mechanical filter fills The external second pipe of the water inlet on top cover put, and the cylinder base delivery port the external 3rd of afterbody mechanical filter unit Pipeline and the 5th pipeline, intergrade mechanical filter unit pass sequentially through pipeline series winding each other;The mesh of the screen pack is big It is small to be gradually reduced from higher level to subordinate.
Further, the strength of fluid tester of monitoring processed waste water concentration is provided with the 6th pipeline.
Further, it is additionally provided with circulating line between the staining jar and recovery wastewater disposal basin.
Further, the staining jar is also circumscribed with line sewage conduct;Branch is gone back after the strength of fluid tester It is circumscribed with line processed waste water pipeline.
Further, it is provided with hydraulic pump on the 7th pipeline.
Further, check valve is correspondingly provided with corresponding pipeline as needed.
High efficiency water saving device provided by the utility model on overflow dyeing machine, the high heat used heat vapour come out from staining jar Water is transported in heat exchanger by drain valve and exchanged heat, and the waste water after then exchanging heat was carried out by multi-stage mechanical filter Filter, may filter that the head that goes offline, woollen impurity etc. herein, then can be by the residual dye absorption in waste water and according to liquid by clarifier Bulk concentration tester determines whether can use, available to be delivered in recovery wastewater disposal basin for needed for staining jar, disabled outer row does Sewage disposal;Here, the waste water that need not do absorption residual dye processing can determine whether can use according to strength of fluid tester, It is available to be delivered in recovery wastewater disposal basin for needed for staining jar, disabled outer row does sewage disposal;The pollution of staining jar mild or moderate, Light sewage not with waste heat can be deposited in recovery wastewater disposal basin by circulating line and utilized once again, and serious pollution in staining jar, Heavy sewage not with waste heat can be arranged outside does sewage disposal.
High efficiency water saving device provided by the utility model on overflow dyeing machine, the classification processing profit to waste water was both accomplished With having accomplished the heat recovery to used heat carbonated drink again, the direct consumption of water and steam is not only greatly reduced in it, also subtracts Lack environmental pollution, reduced production cost, improve production environment.
Brief description of the drawings
Fig. 1 is the principle schematic for the high efficiency water saving device that the utility model is used on overflow dyeing machine;
Fig. 2 is the close-up schematic view of filter 3 in Fig. 1.
Wherein:1. staining jar, 2. heat exchangers, 3. mechanical filter units, 4. clarifiers, 5. recovery wastewater disposal basins, 6. drain valves, 7. strength of fluid tester, 8. hydraulic pumps, 9. check valves.
Embodiment
The utility model is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1-2, a kind of high efficiency water saving device on overflow dyeing machine, including staining jar 1, heat exchanger 2, mechanical mistake Filter device 3, clarifier 4 and recovery wastewater disposal basin 5 and a plurality of pipeline;Wherein
The used heat carbonated drink mouth of staining jar 1 is connected with the heat exchange import of heat exchanger 2 by the first pipeline 12, and the first pipeline 13 On be provided with drain valve 6, and the heat exchange outlet of heat exchanger 2 is connected with the water inlet of mechanical filter unit 3 by second pipe 23, And the delivery port of mechanical filter unit 3 is connected with the water inlet of clarifier 4 by the 3rd pipeline 34, and mechanical filter unit 3 Delivery port also draws one article of the 5th pipeline 37, and the delivery port of clarifier 4 draws one article of the 4th pipeline 47, the 5th pipeline 37 and the 4th Pipeline 47 crosses to form the water inlet that one article of the 6th pipeline 75 is communicated to recovery wastewater disposal basin 5, reclaims the delivery port and dye of wastewater disposal basin 5 The Sewage treatment mouth of color cylinder 1 is connected by the 7th pipeline 51;
And mechanical filter unit 3 is provided with multistage, and the multi-stage mechanical filter 3 is contacted successively, wherein every grade of machinery Filter 3 includes a top cover 31 and a cylinder body 32, and wherein top cover 31 coordinates with cylinder body 32, and the inside of cylinder body 32 is set There is a removable filter net 33, and water inlet is provided with top cover 31, the bottom of cylinder body 32 is provided with delivery port, wherein first The external second pipe 23 of water inlet on the top cover 31 of level mechanical filter unit 3, and the cylinder body of afterbody mechanical filter unit 3 External 3rd pipeline 34 of 32 bottom delivery ports and the 5th pipeline 37, intergrade mechanical filter unit 3 pass sequentially through pipe each other Contact in road;And the mesh size of the screen pack 33 of every grade of mechanical filter unit 3 is gradually reduced from higher level to subordinate;Herein, it is multistage Mechanical filter unit 3 helps progressively to fall the woollen contaminant filter in waste water;
And sorbing material is housed in clarifier 4, it can adsorb the residual dye in waste water, and then convert it into and do not have The waste water of remaining dyestuff.
Further, the strength of fluid tester 6 of monitoring processed waste water concentration is provided with the 6th pipeline 75.
Further, it is additionally provided with circulating line 15 between staining jar 1 and recovery wastewater disposal basin 5.
Further, staining jar 1 is also circumscribed with line sewage conduct A;Also branch is circumscribed with after strength of fluid tester 6 In line processed waste water pipeline B.
Further, it is provided with hydraulic pump 8 on the 7th pipeline 51.
Further, check valve 9 is correspondingly provided with above-mentioned corresponding pipeline as needed.
High efficiency water saving device provided by the utility model on overflow dyeing machine, the high heat used heat vapour come out from staining jar Water is transported in heat exchanger by drain valve and exchanged heat, and the waste water after then exchanging heat was carried out by multi-stage mechanical filter Filter, may filter that the head that goes offline, woollen impurity etc. herein, then can be by the residual dye absorption in waste water and according to liquid by clarifier Bulk concentration tester determines whether can use, available to be delivered in recovery wastewater disposal basin for needed for staining jar, disabled outer row does Sewage disposal;Here, the waste water that need not do absorption residual dye processing can determine whether can use according to strength of fluid tester, It is available to be delivered in recovery wastewater disposal basin for needed for staining jar, disabled outer row does sewage disposal;The pollution of staining jar mild or moderate, Light sewage not with waste heat can be deposited in recovery wastewater disposal basin by circulating line and utilized once again, and serious pollution in staining jar, Heavy sewage not with waste heat can be arranged outside does sewage disposal.
High efficiency water saving device provided by the utility model on overflow dyeing machine, the classification processing profit to waste water was both accomplished With having accomplished the heat recovery to used heat carbonated drink again, the direct consumption of water and steam is not only greatly reduced in it, also subtracts Lack environmental pollution, reduced production cost, improve production environment.
It is not new to this practicality although above-mentioned specific embodiment of the present utility model is described with reference to accompanying drawing The limitation of type protection domain, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, ability Field technique personnel need not pay the various modifications that creative work can make or deformation still in protection model of the present utility model Enclose.

Claims (7)

1. a kind of high efficiency water saving device on overflow dyeing machine, it is characterized in that, including staining jar, heat exchanger, mechanical filter unit, Clarifier and recovery wastewater disposal basin and a plurality of pipeline;
The used heat carbonated drink mouth of the staining jar is connected with the heat exchange import of heat exchanger by the first pipeline, is set on first pipeline Drain valve is equipped with, the heat exchange outlet of the heat exchanger is connected with the water inlet of mechanical filter unit by second pipe, the machine The delivery port of tool filter is connected with the water inlet of clarifier by the 3rd pipeline, and the delivery port of the mechanical filter unit is also One article of the 5th pipeline is drawn, the delivery port of the clarifier draws one article of the 4th pipeline, and the 5th pipeline and the 4th pipeline are handed over Converge and form one article of the 6th pipeline communication to the water inlet for reclaiming wastewater disposal basin, the delivery port and staining jar 1 of the recovery wastewater disposal basin Sewage treatment mouth is connected by the 7th pipeline;
The mechanical filter unit is provided with multistage, and the multi-stage mechanical filter is contacted successively, every grade of mechanical filter unit Include a top cover and a cylinder body, the top cover coordinates with cylinder body, and the cylinder interior is provided with a dismountable mistake Filter screen, is provided with water inlet on the top cover, the cylinder base is provided with delivery port, wherein first order mechanical filter unit The external second pipe of water inlet on top cover, and external 3rd pipeline of the cylinder base delivery port of afterbody mechanical filter unit With the 5th pipeline, intergrade mechanical filter unit passes sequentially through pipeline series winding each other;The mesh size of the screen pack from Higher level is gradually reduced to subordinate.
2. as claimed in claim 1 for the high efficiency water saving device on overflow dyeing machine, it is characterized in that, set on the 6th pipeline There is the strength of fluid tester of monitoring processed waste water concentration.
3. as claimed in claim 1 for the high efficiency water saving device on overflow dyeing machine, it is characterized in that, the staining jar is useless with recovery Circulating line is additionally provided between pond.
4. as claimed in claim 1 for the high efficiency water saving device on overflow dyeing machine, it is characterized in that, the staining jar is also circumscribed with In line sewage conduct.
5. as claimed in claim 2 for the high efficiency water saving device on overflow dyeing machine, it is characterized in that, the strength of fluid tester Also branch is circumscribed with line processed waste water pipeline afterwards.
6. as claimed in claim 1 for the high efficiency water saving device on overflow dyeing machine, it is characterized in that, set on the 7th pipeline There is hydraulic pump.
7. the high efficiency water saving device being used on overflow dyeing machine as described in claim any one of 1-6, it is characterized in that, corresponding pipeline On be correspondingly provided with check valve as needed.
CN201720586631.5U 2017-05-24 2017-05-24 A kind of high efficiency water saving device on overflow dyeing machine Expired - Fee Related CN206815019U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720586631.5U CN206815019U (en) 2017-05-24 2017-05-24 A kind of high efficiency water saving device on overflow dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720586631.5U CN206815019U (en) 2017-05-24 2017-05-24 A kind of high efficiency water saving device on overflow dyeing machine

Publications (1)

Publication Number Publication Date
CN206815019U true CN206815019U (en) 2017-12-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109056250A (en) * 2018-09-17 2018-12-21 宣城凯欧纺织有限公司 A kind of dye vat condensed water energy-saving recovery device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109056250A (en) * 2018-09-17 2018-12-21 宣城凯欧纺织有限公司 A kind of dye vat condensed water energy-saving recovery device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20171229

Termination date: 20190524