CN205803867U - A kind of cloth dyeing condensation, cooling water recovery device - Google Patents
A kind of cloth dyeing condensation, cooling water recovery device Download PDFInfo
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- CN205803867U CN205803867U CN201620546365.9U CN201620546365U CN205803867U CN 205803867 U CN205803867 U CN 205803867U CN 201620546365 U CN201620546365 U CN 201620546365U CN 205803867 U CN205803867 U CN 205803867U
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- 238000011084 recovery Methods 0.000 title claims abstract description 34
- 238000004043 dyeing Methods 0.000 title claims abstract description 16
- 239000000498 cooling water Substances 0.000 title claims abstract description 13
- 239000004744 fabric Substances 0.000 title claims abstract description 11
- 230000005494 condensation Effects 0.000 title claims abstract description 7
- 238000009833 condensation Methods 0.000 title claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 72
- 238000007639 printing Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004064 recycling Methods 0.000 abstract description 10
- 239000013505 freshwater Substances 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种布料印染行业冷凝、冷却水回收装置,属于节能减耗领域。The utility model relates to a condensation and cooling water recycling device in the cloth printing and dyeing industry, which belongs to the field of energy saving and consumption reduction.
背景技术Background technique
我国印染行业迅速发展的背后是高耗能、高耗水、高污染的现状。现有的染色工艺生产过程中,染色用水被全部排掉,至污水处理厂。这样造成企业自身的水资源的浪费,同时染色用水在排走时还带走大量的热量,造成企业的能源的大量的浪费。同时还使下游企业污水处理厂的处理量大幅提高,增加了处理成本。在国家着力推进环境保护、节能减排的今天,抓好企业的清洁生产、节能减排、水资源的重复利用率,是印染行业的当务之急。Behind the rapid development of my country's printing and dyeing industry is the status quo of high energy consumption, high water consumption and high pollution. During the production process of the existing dyeing process, all the dyeing water is drained to the sewage treatment plant. This causes the waste of the water resources of the enterprise itself, and at the same time the dyeing water also takes away a large amount of heat when it is drained, causing a large amount of waste of the energy of the enterprise. At the same time, the treatment capacity of the sewage treatment plants of downstream enterprises has been greatly increased, which has increased the treatment cost. Today, when the country is making great efforts to promote environmental protection, energy conservation and emission reduction, it is imperative for the printing and dyeing industry to do a good job in clean production, energy conservation and emission reduction, and the reuse rate of water resources.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
为解决上述问题,本实用新型提出了一种布料印染行业冷凝、冷却水回收装置。In order to solve the above problems, the utility model proposes a condensation and cooling water recovery device for the cloth printing and dyeing industry.
(二)技术方案(2) Technical solution
本实用新型的布料印染行业冷凝、冷却水回收装置,从左到右依次包括热交换器、回收管路、回收热水集水池、高位水塔、回用管路和回用部位;所述回收管路输入端设有若干收集口,所述收集口设在所述热交换器的排水口下方,所述收集口采用敞口喇叭形式,所述回收管路连接在所述收集口的汇总出水端,所述回收管路与所述收集口之间靠近所述收集口的出水口处设有闸阀,所述回收热水集水池与所述高位水塔之间设有抽水泵,所述抽水泵与所述回收热水集水池之间设有智能水泵压力控制器,所述回用管路和所述回用部位之间设有新进水管。The condensing and cooling water recycling device of the cloth printing and dyeing industry of the present utility model comprises, from left to right, a heat exchanger, a recycling pipeline, a hot water recovery pool, a high-level water tower, a recycling pipeline and a recycling part; the recycling pipe A number of collection ports are provided at the input end of the pipeline, and the collection ports are located below the drain port of the heat exchanger. The collection ports are in the form of an open horn, and the recovery pipeline is connected to the collective outlet of the collection port. A gate valve is provided between the recovery pipeline and the collection port near the water outlet of the collection port, a water pump is provided between the recovered hot water sump and the high-level water tower, and the water pump and An intelligent water pump pressure controller is provided between the recovered hot water collection pools, and a new water inlet pipe is provided between the reuse pipeline and the reuse part.
作为优选的技术方案,所述热交换器的排水口与所述收集口之间垂直安装,安装距离设为5cm-10cm。As a preferred technical solution, the water outlet of the heat exchanger is installed vertically with the collection outlet, and the installation distance is set to 5cm-10cm.
作为优选的技术方案,所述回收热水集水池采用封闭式设置在地面以下。As a preferred technical solution, the hot water recovery pool is closed and arranged below the ground.
(三)有益效果(3) Beneficial effects
本实用新型与现有技术相比较,其具有以下有益效果:本实用新型的布料印染行业冷凝、冷却水回收装置,通过将冷凝、冷却水的集中回收再利用,大大提高了水的重复利用率,减少了新鲜水的用量,降低了蒸汽的消耗,缩短了生产时间,提高了生产效率,实现了清洁高效生产、节能减耗的目的。Compared with the prior art, the utility model has the following beneficial effects: the condensing and cooling water recovery device for the cloth printing and dyeing industry of the utility model can greatly improve the recycling rate of water by recycling the condensing and cooling water in a concentrated manner , Reduce the consumption of fresh water, reduce the consumption of steam, shorten the production time, improve the production efficiency, and realize the purpose of clean and efficient production, energy saving and consumption reduction.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
1-热交换器;2-回收管路;21-收集口;22-闸阀;3-回收热水集水池;31-抽水泵;32-智能水泵压力控制器;4-高位水塔;5-回用管路;6-回用部位;61-新进水管。1-Heat exchanger; 2-Recovery pipeline; 21-Collection port; 22-Gate valve; 3-Recovery hot water sump; 31-Pump; 32-Intelligent water pump pressure controller; 4-High water tower; 5-Return Pipeline; 6-reuse part; 61-new water inlet pipe.
具体实施方式detailed description
如附图所示的一种布料印染行业冷凝、冷却水回收装置,从左到右依次包括热交换器1、回收管路2、回收热水集水池3、高位水塔4、回用管路5和回用部位6;所述回收管路2输入端设有若干收集口21,所述收集口21设在所述热交换器1的排水口下方,所述收集口21采用敞口喇叭形式,所述回收管路2连接在所述收集口21的汇总出水端,所述回收管路2与所述收集口21之间靠近所述收集口21的出水口处设有闸阀22,所述回收热水集水池3与所述高位水塔4之间设有抽水泵31,所述抽水泵31与所述回收热水集水池3之间设有智能水泵压力控制器32,所述回用管路5和所述回用部位6之间设有新进水管61。As shown in the attached figure, a condensing and cooling water recovery device for the cloth printing and dyeing industry includes, from left to right, a heat exchanger 1, a recovery pipeline 2, a hot water recovery pool 3, an elevated water tower 4, and a reuse pipeline 5 and reuse part 6; the input end of the recovery pipeline 2 is provided with a number of collection ports 21, the collection ports 21 are arranged below the drain port of the heat exchanger 1, and the collection ports 21 adopt the form of an open horn, The recovery pipeline 2 is connected to the collective water outlet end of the collection port 21, and a gate valve 22 is provided between the recovery pipeline 2 and the collection port 21 near the water outlet of the collection port 21, and the recovery A water pump 31 is provided between the hot water sump 3 and the high-level water tower 4, an intelligent water pump pressure controller 32 is provided between the water pump 31 and the recovered hot water sump 3, and the recycling pipeline A new water inlet pipe 61 is provided between 5 and the reuse part 6 .
进一步地,所述热交换器1的排水口与所述收集口21之间垂直安装,安装距离设为5cm-10cm。Further, the drain port of the heat exchanger 1 is installed vertically with the collecting port 21, and the installation distance is set at 5cm-10cm.
进一步地,所述回收热水集水池3采用封闭式设置在地面以下。Further, the hot water recovery pool 3 is closed and arranged below the ground.
本实用新型实施过程如下:经过间接热交换后的冷凝水和冷却水通过热交换器的排水口排到收集口,经过回收管路汇入回收热水集水池内,当回收热水集水池内水压达到一定数值(水温基本稳定)时,智能水泵压力控制器就会向抽水泵发出开启信号,抽水泵开始向高位水塔中抽水,高位水塔中的水位达到一定高度时就会被下放到回用管路中供回用部位使用,若回用水量不够的话可以通过新进水管加水,使用高位水塔便于用水量控制和水源的稳定性,另外当热交换器发生泄漏时,工作人员可以关闭闸阀,防止污染水源流入下个工序,保证了回收的水的质地。The implementation process of the utility model is as follows: after indirect heat exchange, the condensed water and cooling water are discharged to the collection port through the drain port of the heat exchanger, and then flow into the recovery hot water collection pool through the recovery pipeline. When the water pressure reaches a certain value (the water temperature is basically stable), the intelligent water pump pressure controller will send a start signal to the water pump, and the water pump will start pumping water into the high-level water tower. The pipeline is used for the reuse part. If the reuse water is not enough, water can be added through the new water inlet pipe. Using a high-level water tower is convenient for water consumption control and water source stability. In addition, when the heat exchanger leaks, the staff can close the gate valve , prevent polluted water from flowing into the next process, and ensure the quality of recycled water.
本实用新型的布料印染行业冷凝、冷却水回收装置,通过将冷凝、冷却水的集中回收再利用,大大提高了水的重复利用率,减少了新鲜水的用量,降低了蒸汽的消耗,缩短了生产时间,提高了生产效率,实现了清洁高效生产、节能减耗的目的。The condensing and cooling water recovery device of the cloth printing and dyeing industry of the utility model greatly improves the water reutilization rate, reduces the consumption of fresh water, reduces the consumption of steam, and shortens the The production time is reduced, the production efficiency is improved, and the purpose of clean and efficient production, energy saving and consumption reduction is realized.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the utility model should fall into the protection scope of the utility model, and the technology claimed by the utility model The contents are all described in the claims.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620546365.9U CN205803867U (en) | 2016-06-06 | 2016-06-06 | A kind of cloth dyeing condensation, cooling water recovery device |
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| CN201620546365.9U CN205803867U (en) | 2016-06-06 | 2016-06-06 | A kind of cloth dyeing condensation, cooling water recovery device |
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| CN205803867U true CN205803867U (en) | 2016-12-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110904593A (en) * | 2019-12-09 | 2020-03-24 | 湖州金牛纺织印染实业有限公司 | Printing and dyeing device with condensed water collecting function |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110904593A (en) * | 2019-12-09 | 2020-03-24 | 湖州金牛纺织印染实业有限公司 | Printing and dyeing device with condensed water collecting function |
| CN110904593B (en) * | 2019-12-09 | 2022-05-03 | 浙江利都达丝绸印染有限公司 | Printing and dyeing device with condensed water collecting function |
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| C14 | Grant of patent or utility model | ||
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Assignee: Crystal radium Technology (Zhejiang Changxing) Co.,Ltd. Assignor: LAIMEI TECHNOLOGY CO.,LTD. Contract record no.: X2024980042960 Denomination of utility model: A condensation and cooling water recovery device for fabric printing and dyeing industry Granted publication date: 20161214 License type: Common License Record date: 20250102 Assignee: ZHEJIANG CHUANGHE ELECTRONIC TECHNOLOGY CO.,LTD. Assignor: LAIMEI TECHNOLOGY CO.,LTD. Contract record no.: X2024980042957 Denomination of utility model: A condensation and cooling water recovery device for fabric printing and dyeing industry Granted publication date: 20161214 License type: Common License Record date: 20250102 |