CN206814616U - A kind of sludge modification homogenizer - Google Patents

A kind of sludge modification homogenizer Download PDF

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Publication number
CN206814616U
CN206814616U CN201720660600.XU CN201720660600U CN206814616U CN 206814616 U CN206814616 U CN 206814616U CN 201720660600 U CN201720660600 U CN 201720660600U CN 206814616 U CN206814616 U CN 206814616U
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sludge
housing
fixed
feeding mechanism
planetary
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尹小林
韩建英
陈强
赵海洋
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Changsha Zichen Technology Development Co Ltd
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Changsha Zichen Technology Development Co Ltd
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Abstract

A kind of sludge modification homogenizer, including housing, power set, spreading mixing arrangement, charging proportioner, device for discharging and poly- exhaust apparatus;The spreading mixing arrangement includes support column, planetary gear case, planetary-type mixer structure, spreading mechanism and scraping mechanism, charging proportioner adds material-feeding mechanism, modifying agent to add material-feeding mechanism and meter including sludge, sludge adds material-feeding mechanism to be fixed on the side wall upper part of housing or the top of housing, modifying agent adds material-feeding mechanism to be fixed on the side wall upper part of housing or the top of housing, meter is arranged on the bottom of housing, to measure the change of weight in sludge modification homogenizer, or it is arranged on sludge and adds on material-feeding mechanism;Device for discharging is fixed on the bottom of housing, and poly- exhaust apparatus is fixed on the top of housing.It can realize that the quick of hygroscopic state sewage sludge and deep dehydration sludge and modifying agent is rolled, overturn and be mixed into homogenizing effect using the utility model, processing is quick, and energy consumption is low, easily realizes the energy modification of sludge.

Description

A kind of sludge modification homogenizer
Technical field
It the utility model is related to a kind of homogenizer, and in particular to a kind of for hygroscopic state sewage sludge and deep dehydration sludge modification Homogenizer.
Background technology
Currently, dewatered sludge caused by built sewage treatment plant of China(Moisture content 80%)More than 30,000,000 tons/year.This The main method of disposal of the sludge containing organic matter has ocean and culvert underdrain to topple over a bit, sanitary landfills, solidification are stacked, sludge Fertilizer and sludge drying, burning etc., a small amount of potting grain, bake bricks and detest oxidation processes and make biogas.
Known, sludge is toppled over, filled(Including sanitary landfills, solidification landfill and minimizing landfill)Objectively have resulted in The lasting serious environmental pollution that can not be covered up;The compost treatment of sludge has also resulted in regional environment atmosphere pollution and cause of disease is micro- Biological pollution and heavy metal pollution;Being referred to as state-of-the-art sludge disposal technology method on our times has two, one is sludge Minimizing is dried as fuel utilization, the second is sludge anaerobic handles gas making, but because energy consumption is big, investment is big, secondary dirt be present The problems such as dye, actual treatment technology and equipment is seldom at present.
Objectively, Treatment of Sludge there is no stable and rational outlet at present.This is mainly determined by the characteristic of sludge:First, The water content of sludge is high(The water content of hygroscopic state sewage sludge is about between 72-90%, and the water content of deep dehydration sludge is about in 30-60% Between), its flocculence moisture structure and largely hydrophilic cenobium, cause its to be dehydrated difficult, dehydration energy is very high;Second, it is dirty The content of organic matter of mud is high, and easily corruption produces stench, and secondary pollution is easily produced in disposal process;Meanwhile the nothing in sludge Machine foundry loam causes the transporting resistance of sludge big, and is easily adhered in processing equipment inwall;3rd, contain a large amount of cause of diseases in sludge Bacterium, parasitic ovum and virus, the large area for easily causing infectious disease are propagated, it is necessary to by disinfecting, that is, kill worm's ovum, pathogen And virus;4th, containing materials such as heavy metal (such as lead, cadmium, mercury), " three cause " organic pollutions in sludge, if unreasonable place Put in the water that can cause to permeate the ground, cause secondary pollution;5th, sludge is a kind of resource, and its content of organics of partial sludge is high Up to 80%, for its dry base heat value between 10000~15000kJ/kg, the high-moisture higher than coal and coke, but sludge causes its nothing Method is burnt.
At present in sludge handling process, realize that the energy modification of sludge is thoroughly effected a radical cure using exploration sludge has been become Optimization approach.In sludge energy modifying process, modifying agent need to be added to handle sludge problem present on.It is same with this When, how to meet that the equipment development that sludge and modifying agent fully react also becomes new problem.According to the specificity analysis of sludge It was found that sludge modification equipment needs can solve problems with:
1)It must can ensure that sludge and modifying agent are quickly fully contacted and are modified, so that a large amount of High water cut cenobiums in sludge Biological membranous wall is destroyed, the microstructure of sludge and characteristic changing, make it easier to dehydrate;
2)There is the influence of gas with foreign flavor diffusion couple Regional Atmospheric Environment during palpus solution sludge modification;
3)Must solve the solid-state properties of deep dehydration sludge, it be crushed to realize homogenizing effect;
4)The plastic properties of hygroscopic state sewage sludge must be ensured, homogenizing effect is realized to its multi-faceted stirring upset;
5)Adaptability of the sludge modification equipment to modifying agent must be ensured, it is ensured that equipment can operate for a long time;
6)It must ensure that sludge modification equipment leaks during pan feeding, homogeneous stirring, discharging etc. without sludge.
Mixing plant, edge runner on the market is only capable of completing sludge simple agitation at present, can not meet gas with foreign flavor diffusion, The requirement such as adaptability to modifying agent, discharging, there is also risk of leakage.It can meet sludge modification need currently without suitable equipment Will.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of sludge modification homogenizer, to solve sludge energy The problem of changing in problem to hygroscopic state sewage sludge and deep dehydration sludge modification homogeneous.
Technical scheme is used by the utility model solves its technical problem:A kind of sludge modification homogenizer, including shell Body, power set, spreading mixing arrangement, charging proportioner, device for discharging and poly- exhaust apparatus;
The power set are connected with spreading mixing arrangement, and the spreading mixing arrangement is fixed in housing;The spreading Mixing arrangement includes support column, planetary gear case, planetary-type mixer structure, spreading mechanism and scraping mechanism, the support column It is fixed on the bottom plate in housing, the planetary gear case is at the top of support column, the planetary-type mixer structure and planet Formula gear-box is connected, and the spreading mechanism is connected with planetary gear case, and the scraping mechanism is connected with planetary gear case;
The charging proportioner adds material-feeding mechanism, modifying agent to add material-feeding mechanism and meter, the sludge including sludge Material-feeding mechanism is added to be fixed on the side wall upper part of housing or the top of housing, the modifying agent adds material-feeding mechanism to be fixed on the side of housing Wall top or the top of housing, the meter are arranged on the bottom of housing, or are arranged on sludge and add on material-feeding mechanism;
The device for discharging is fixed on the bottom of housing, and the poly- exhaust apparatus is fixed on the top of housing.
Further, the housing includes shell and liner plate, and the liner plate is fixed on the bottom plate in shell and ring side On.
Further, the power set are vertical or the horizontal top for being fixed on housing, or the horizontal bottom for being fixed on housing; The power set include motor and speed reducer, and the motor is connected with reductor, the reductor and planetary gear case with Axle is connected.The power set vertical can also be fixed on the sidepiece of housing, and be driven using belt gear.
Further, the planetary-type mixer structure includes support frame I, planetary cutting knife and adjustable scraper plate, the planet Formula cutting knife is connected with support frame I, and the adjustable scraper plate is connected with planetary cutting knife.
Further, the planetary gear case includes casing, main shaft, A axles, B axle, gear;The main shaft and reductor connect Connect, be fixed on casing;The A axles and support frame I connect, and are fixed on casing;The B axle and main shaft and A axis connections, it is fixed On casing;The gear is fixed in B axle, so as to realize that power from power plant is delivered on support frame I.
Further, the spreading mechanism includes support frame II, rolling wheel and elevating mechanism, and the rolling wheel is arranged on support frame II On, the elevating mechanism is connected with support frame II.
Further, the scraping mechanism includes support bar and adjustable-side scraper plate, the adjustable-side scraper plate and support bar It is connected.
Further, the sludge adds material-feeding mechanism to be feed pipe/feed hopper, or feed pipe/feed hopper and drapery panel;It is described Sludge adds material-feeding mechanism to be more than two, for adding hygroscopic state sewage sludge or sludge solids.
Further, the modifying agent adds material-feeding mechanism to be made up of pipeline, spray gun and pipeline valve;The modifying agent adds material distributing machine Structure is two or more, and one or more kinds of modifying agent are sprayed into for being atomized.
Further, the device for discharging includes pneumatic mechanism, swing mechanism, seal closure, the pneumatic mechanism and oscillating machine Structure is connected;The device for discharging is two.
Further, the poly- exhaust apparatus includes discharge duct and air bleeding valve, and the air bleeding valve is arranged on discharge duct, The poly- exhaust apparatus be used to assembling in suction housing sludge roll over it is mixed during caused foreign odor gas.
Described housing has the hermetically sealed mixing bunker of corrosion-resistant;Its shape including but not limited to umbrella, it is discoid and its His compound structure type.
Described power set refer to the power drive mechanism of maturation and necessary electric-control system, ripe power transmission machine Structure includes motor, diesel engine and reducing gear and hydraulic motor etc., and its reducing gear subtracts including but not limited to gear-driven The reducing gear of fast mechanism and belt transmission, its installation form is including but not limited to vertical, horizontal, side-mounted etc., its power dress Installation site is put including but not limited to top dress, bottom dress and side dress etc..
Described spreading mixing arrangement is including but not limited to using one group, two or more sets rolling wheel mechanism, planetary mixers Structure and side wall scraping plate mechanism.
Described charging proportioner includes feed pipe/feed hopper or feed pipe/feed hopper and drapery panel, meter include Ripe weight detecting, pressure detecting, flow detection or other Level measurement mechanisms.
The actuating unit of described device for discharging includes pneumatic mechanism and hydraulic power mechanism.
Sludge can be sufficiently stirred by the utility model, spreading, homogeneous, fast dewatering solve its fire retardant problem, while again Can be during composite modified regulator be added, completeness sterilization(Kill whole bacterial viruses and parasitic ovum), completeness The diffusion pollution problem of pathogen microorganism is eliminated, and sludge foreign odor can be eliminated and aspirate gas with foreign flavor to gas treatment and set It is standby.
Technical principle of the present utility model:
1)The short time solid deep dewatered sludge can be rolled using the rolling body of spreading mixing arrangement broken;
2)It can be realized using the planetary stirring machine structure of spreading mixing arrangement and adjustable scraping mechanism quickly, without dead angle wet Stirring, upset, mixing, the modification of state and deep dehydration sludge and modifying agent reach homogenizing effect;
3)After adding composite modified regulator homogeneous, the biological membranous wall of a large amount of High water cut cenobiums in sludge is destroyed, dirty The microstructure and characteristic changing of mud, make it easier to dehydrate;
4)Design modifying agent adds material-feeding mechanism, more by the way that planetary stirring machine structure and spreading mechanism be dual and multi task process Orientation stirring, mixing, mixing uniformity is improved, lift modifying agent effect;
5)Poly- exhaust apparatus is designed, is easy to the sealing collection of waste gas to handle;Housing lining plate is designed, antiseptic property is excellent; Meter is designed, accurately controls sludge quantity;
6)The utility model is metering, spreading, stirring, overturns, scrapes wall, dosing, modification, sealing, gas collection and corrosion-resistant one The multi-functional sludge modification homogenizer of bodyization.
The beneficial effects of the utility model:
1)Can be achieved hygroscopic state sewage sludge and deep dehydration sludge and modifying agent it is quick roll, overturn and be mixed into homogenizing effect, Processing is quick, and energy consumption is low, easily realizes that the energy of sludge is modified;
2)After abundant homogeneous stirring, peculiar smell, completeness sterilization is completely eliminated in modified sewage sludge(Kill whole bacterial viruses and Parasitic ovum), completeness eliminates the diffusion pollution problem of pathogen microorganism;
3)After abundant homogeneous stirring, effectively solve the fire retardant sex chromosome mosaicism of sludge, that is, solve the burning sex chromosome mosaicism of sludge in itself;
4)Simultaneously fully after homogeneous stirring, it can be ensured that heavy metal and modifying agent effecting reaction in sludge, effectively eliminating can The heavy metal pollution of energy;
5)Relatively conventional mixing plant, the poly- exhaust apparatus and sealing baiting device of configuration, effectively avoids secondary pollution, Environment is had no adverse effect, environmental protection;
6)It is simple and practical using liner plate, corrosion of the modifying agent to equipment metal shell can be effectively prevented, simple in construction, warp Performance of helping is good, stability is strong.
Brief description of the drawings
Fig. 1 is the knot that input gear is driven umbrella sludge modification homogenizer on the utility model embodiment 1- vertical driving forces Structure sectional view;
Fig. 2 is the knot that input gear is driven umbrella sludge modification homogenizer on the horizontal power of the utility model embodiment 2- Structure sectional view;
Fig. 3 is input gear driving disk shape sludge modification homogenizer under the horizontal power of the utility model embodiment 3- Structure sectional view;
Fig. 4 is the structure sectional view of the discoid sludge modification homogenizer of the utility model embodiment 4- sides formula belt transmission;
Fig. 5 is spreading mechanism and a kind of top view of scheme of planetary-type mixer structure;
Fig. 6 is the top view of spreading mechanism and planetary-type mixer structure another kind scheme.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment 1
Reference picture 1, the present embodiment include housing 1, power set 2, spreading mixing arrangement 3, charging proportioner 4, discharging Device 5 and poly- exhaust apparatus 6;
The power set 2 are connected with spreading mixing arrangement 3, and the spreading mixing arrangement 3 is fixed in housing 1;It is described Spreading mixing arrangement 3 includes support column 301, planetary gear case 302, planetary-type mixer structure 303, spreading mechanism 304 and scraped Expect mechanism 305, the support column 301 is fixed in housing 1 on the bottom plate at center, and the planetary gear case 302 is located at support The top of post 301 is connected by bearing block, and the planetary-type mixer structure 303 is connected with planetary gear case 302 with axle, the rolling Press mechanism 304 is connected with planetary gear case 302, and the scraping mechanism 305 is connected with planetary gear case 302;
The charging proportioner 4 adds material-feeding mechanism 401, modifying agent to add material-feeding mechanism 402 and meter including sludge 403, the sludge adds material-feeding mechanism 401 to be fixed on the side wall upper part (or top of housing 1) of housing 1, and the modifying agent adds cloth Material mechanism 402 is fixed on the side wall upper part (or top of housing 1) of housing 1, and the meter 403 is arranged on the bottom of housing 1, To measure the change of weight in sludge modification homogenizer(Or be arranged on sludge and add on material-feeding mechanism, for measuring sludge cloth Measure material side);
The device for discharging 5 is fixed on the bottom of housing 1, and the poly- exhaust apparatus 6 is fixed on the top of housing 1.
In the present embodiment, the housing 1 includes shell 101 and liner plate 102, and the liner plate 102 is fixed in shell 101 On on bottom plate and ring side.
In the present embodiment, the vertical top for being fixed on housing 1 of power set 2, the power set 2 include motor 201 and reductor 202, the motor 201 be connected with reductor 202, the reductor 202 and planetary gear case 302 are with axle It is connected.
In the present embodiment, the planetary-type mixer structure 303 includes the 303a of support frame I, planetary cutting knife 303b and adjustable Formula scraper plate 303c, the planetary cutting knife 303b are connected with the 303a of support frame I, the adjustable scraper plate 303c and planetary cutting knife 303b is connected.
In the present embodiment, the planetary gear case 302 include casing 302a, main shaft 302b, A axle 302c, B axle 302d, Gear 302e, the main shaft 302b and reductor 202 are connected, are fixed on casing 302a;The A axles 302c and support frame I 303a connections, are fixed on casing 302a;The B axle 302d connects with main shaft 302b and A axle 302c, is fixed on casing 302a On;The gear 302e is fixed on B axle 302d, so as to realize that power from power plant 2 is delivered on the 303a of support frame I, such as Shown in Fig. 4 and Fig. 5.
In the present embodiment, the spreading mechanism 304 includes the 304a of support frame II, rolling wheel 304b and elevating mechanism 304c, institute Rolling wheel 304b is stated on the 304a of support frame II, the elevating mechanism 304c is connected with the 304a of support frame II.
In the present embodiment, the scraping mechanism 305 includes support bar 305a and adjustable-side scraper plate 305b, described adjustable Side scraper plate 305b is connected with support bar 305a, as shown in Figure 4 and Figure 5.
In the present embodiment, the sludge adds material-feeding mechanism 401 to be feed pipe(Or feed hopper, or feed pipe/feed hopper and cloth Flitch), set two sludge to add material-feeding mechanism 401 in the side wall upper part of housing 1 (or the top of housing 1), for adding hygroscopic state sewage sludge Or sludge solids.
In the present embodiment, the modifying agent adds material-feeding mechanism 402 to have pipeline, spray gun and pipeline valve to form, and is set on housing 1 Put two or more modifying agent and add material-feeding mechanism 402, one kind is sprayed into for being atomized(It is or two or more)Modifying agent.
In the present embodiment, two symmetrical devices for discharging are set in the bottom of housing 1, the device for discharging 5 includes pneumatic Mechanism 501, swing mechanism 502, seal closure 503, the pneumatic mechanism 501 are connected with swing mechanism 502, such as Fig. 4 and Fig. 5 institutes Show.
In the present embodiment, the poly- exhaust apparatus 6 includes discharge duct 601 and air bleeding valve 602, and the air bleeding valve 602 is pacified On discharge duct 601, the poly- exhaust apparatus 6 be used to assembling in suction housing 1 sludge roll over it is mixed during caused foreign odor Gas.
During work, sludge adds material-feeding mechanism 401 to add in housing 1 from sludge, dirty after meter 403 reaches setting weight Mud adds material-feeding mechanism 401 to stop adding sludge;Sludge adds material-feeding mechanism 401 to feed simultaneously, the motor 201 of power set 2 and deceleration Machine 202 drives planetary gear case 302 to drive scraping mechanism 305, and sludge is moved inward to planetary-type mixer structure 303 Under, promote, upset, coordinate the spreading of spreading mechanism 304, crush, modifying agent adds material-feeding mechanism 402 to add modifying agent, gathers exhaust dress The air bleeding valve 602 for putting 6 opens guiding processing gas, in housing 1 after sludge agitation mixing homogeneous, the pneumatic mechanism of device for discharging 5 501 promote swing mechanism 502 to promote Dump gate to open, and seal closure 503 connects charge mechanism, and discharging is completed.Each modification, homogeneous Processing procedure only needs a few minutes, simple and quick and environment free from extraneous odour, non-secondary pollution.
Embodiment 2
Reference picture 2, the present embodiment and the difference of embodiment 1 are:The power set 2 are horizontal to be fixed on the upper of housing 1 Portion.
Embodiment 3
Reference picture 3, the present embodiment and the difference of embodiment 1 are:The horizontal bottom for being fixed on housing 1 of power set 2 Portion.
Embodiment 4
Reference picture 4, the present embodiment and the difference of embodiment 1 are:The vertical side for being fixed on housing 1 of power set 2 Portion, and be driven using belt gear.
Embodiment described above installation, interface are easy to connect, and the motor 201 of power set 2 connects power source, device for discharging 5 pneumatic mechanism 501 connects power source, and modifying agent adds material-feeding mechanism 402 to connect modifying agent adding apparatus, and poly- exhaust apparatus 6 connects The seal closure 503 for connecing gas collector and device for discharging 5 connects charge mechanism.The utility model is easy to control, whole system Operative configuration electric-control system, auto feed, discharging and modifying agent can be achieved and add control.

Claims (10)

  1. A kind of 1. sludge modification homogenizer, it is characterised in that:Including housing, power set, spreading mixing arrangement, charging dispensing dress Put, device for discharging and poly- exhaust apparatus;
    The power set are connected with spreading mixing arrangement, and the spreading mixing arrangement is fixed in housing;The spreading mixing Device includes support column, planetary gear case, planetary-type mixer structure, spreading mechanism and scraping mechanism, and the support column is fixed On bottom plate in housing, the planetary gear case is at the top of support column, the planetary-type mixer structure and planetary tooth Roller box is connected, and the spreading mechanism is connected with planetary gear case, and the scraping mechanism is connected with planetary gear case;
    The charging proportioner adds material-feeding mechanism, modifying agent to add material-feeding mechanism and meter including sludge, and the sludge adds cloth Material mechanism is fixed on the side wall upper part of housing or the top of housing, and the modifying agent adds material-feeding mechanism to be fixed in the side wall of housing Portion or the top of housing, the meter are arranged on the bottom of housing, or are arranged on sludge and add on material-feeding mechanism;
    The device for discharging is fixed on the bottom of housing, and the poly- exhaust apparatus is fixed on the top of housing.
  2. 2. sludge modification homogenizer according to claim 1, it is characterised in that:The housing includes shell and liner plate, institute State liner plate be fixed on the bottom plate in shell and ring side on.
  3. 3. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The power set are vertical or horizontal The top of housing is fixed on, or the horizontal bottom for being fixed on housing, the power set include motor and speed reducer, the motor It is connected with reductor, the reductor is connected with planetary gear case with axle;Or the power set are vertical is fixed on housing Sidepiece, and be driven using belt gear.
  4. 4. sludge modification homogenizer according to claim 3, it is characterised in that:The planetary-type mixer structure includes support Frame I, planetary cutting knife and adjustable scraper plate, the planetary cutting knife are connected with support frame I, the adjustable scraper plate with it is planetary Cutting knife is connected.
  5. 5. sludge modification homogenizer according to claim 4, it is characterised in that:The planetary gear case include casing, Main shaft, A axles, B axle, gear;The main shaft connects with reductor, is fixed on casing;The A axles and support frame I connect, fixed On casing;The B axle and main shaft and A axis connections, are fixed on casing;The gear is fixed in B axle, so as to realize power It is delivered to from power set on support frame I.
  6. 6. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The spreading mechanism includes support frame IIth, rolling wheel and elevating mechanism, the rolling wheel are arranged on support frame II, and the elevating mechanism is connected with support frame II.
  7. 7. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The scraping mechanism includes support bar With adjustable-side scraper plate, the adjustable-side scraper plate is connected with support bar.
  8. 8. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The sludge add material-feeding mechanism be into Expects pipe/feed hopper, or feed pipe/feed hopper and drapery panel;The sludge adds material-feeding mechanism to be more than two;The modifying agent adds Material-feeding mechanism is made up of pipeline, spray gun and pipeline valve;The modifying agent adds material-feeding mechanism to be two or more.
  9. 9. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The device for discharging includes pneumatic motor Structure, swing mechanism and seal closure, the pneumatic mechanism are connected with swing mechanism;The device for discharging is two.
  10. 10. sludge modification homogenizer according to claim 1 or 2, it is characterised in that:The poly- exhaust apparatus includes exhaust Pipeline and air bleeding valve, the air bleeding valve are arranged on discharge duct.
CN201720660600.XU 2017-06-08 2017-06-08 A kind of sludge modification homogenizer Active CN206814616U (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107089783A (en) * 2017-06-08 2017-08-25 长沙紫宸科技开发有限公司 Sludge modification homogenizer
CN110590101A (en) * 2019-09-12 2019-12-20 昆山科技大学 Energy-saving and time-saving sludge reduction method by using homogenizer with ozone
CN110590100A (en) * 2019-09-12 2019-12-20 昆山科技大学 Energy-saving sludge reduction method with homogenizer matching with hydrogen peroxide

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107089783A (en) * 2017-06-08 2017-08-25 长沙紫宸科技开发有限公司 Sludge modification homogenizer
CN110590101A (en) * 2019-09-12 2019-12-20 昆山科技大学 Energy-saving and time-saving sludge reduction method by using homogenizer with ozone
CN110590100A (en) * 2019-09-12 2019-12-20 昆山科技大学 Energy-saving sludge reduction method with homogenizer matching with hydrogen peroxide

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