CN206812251U - A kind of jigsaw that material is drawn for graphite block - Google Patents

A kind of jigsaw that material is drawn for graphite block Download PDF

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CN206812251U
CN206812251U CN201720589373.6U CN201720589373U CN206812251U CN 206812251 U CN206812251 U CN 206812251U CN 201720589373 U CN201720589373 U CN 201720589373U CN 206812251 U CN206812251 U CN 206812251U
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wheel
driven
shaft
frame
workbench
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郭少波
张惠兵
陈红林
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Datong Yulin De Graphite New Materials Co ltd
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Datong Yulinde Graphite Equipment Co Ltd
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Abstract

It is a kind of to draw the jigsaw of material for graphite block, belong to cutter device technical field, solve that processing is not easy, offset tool phenomenon easily occurs, machining accuracy is difficult to ensure that in graphite material process and cut the big technical problem of seam, solution is:Bottom in frame is provided with driving wheel, it is provided with down beside driving wheel and extends out wheel, top in frame has been coaxially disposed driven pulley with driving wheel, top in frame, which extends out wheel with and has been coaxially disposed, extends out wheel, thread saw blade sequentially passes through driving wheel, driven pulley, on extend out wheel with extend out wheel, clamping motor is provided with below workbench, the driven compression axis coaxial with scalable driving shaft is provided with driven shaft support, driven compression axis locking device is provided with above driven shaft support, graphite block is arranged between scalable driving shaft and driven compression axis, cushion block is provided between graphite block lower surface and workbench.This device structure is simple, draws material efficiency high, and good processing accuracy, joint-cutting is small, simple to operate, and wastage of material is small.

Description

一种用于石墨块掏料的线锯床A kind of wire sawing machine for graphite block digging

技术领域technical field

本实用新型属于切割装置技术领域,特别涉及一种用于石墨块掏料的线锯床。The utility model belongs to the technical field of cutting devices, in particular to a wire saw machine used for scraping graphite blocks.

背景技术Background technique

在石墨材料的加工中一般多为车、铣、刨、磨、镗等传统方式。在石墨掏料的加工中多以切刀加工为主,由于刀具所限,一般多为掏空料,将掏空区的石墨切为石墨粉,造成被掏空区石墨的浪费。如果购买高质量的切刀和长刀杆,在进入深料区的时候也会出现偏刀现象,加工精度难以保证,且切削缝大。In the processing of graphite materials, traditional methods such as turning, milling, planing, grinding, and boring are generally used. In the processing of graphite material, the cutting tool is mainly used. Due to the limitation of the tool, it is generally hollowed out material, and the graphite in the hollowed out area is cut into graphite powder, resulting in waste of graphite in the hollowed out area. If you buy a high-quality cutting knife and a long knife holder, the phenomenon of knife deviation will also occur when entering the deep material area, the machining accuracy is difficult to guarantee, and the cutting seam is large.

实用新型内容Utility model content

为了解决现有技术中存在的不足,解决石墨材料加工过程中加工不易、易出现偏刀现象、加工精度难以保证、且切削缝大的技术问题,本实用新型提供一种用于石墨块掏料的线锯床。In order to solve the deficiencies existing in the prior art and to solve the technical problems that the processing of graphite materials is not easy, the phenomenon of partial knife is easy to occur, the processing accuracy is difficult to guarantee, and the cutting seam is large, the utility model provides a graphite block digging wire sawing machine.

本实用新型通过以下技术方案予以实现。The utility model is realized through the following technical solutions.

一种用于石墨块掏料的线锯床,它包括机架和线锯条,机架为立设的凹字形,凹槽区域内即为工作区,凹槽下表面设置有工作台,工作台延伸至机架外侧,机架内的下部设置有主动轮,主动轮旁边靠近工作区一侧设置有下外扩轮,机架内的上部与主动轮同轴地设置有从动轮,机架内的上部与下外扩轮同轴地设置有上外扩轮,线锯条首尾相接,线锯条依次穿过主动轮、从动轮、上外扩轮与下外扩轮,机架上方设置有线锯条涨紧装置;A wire sawing machine for cutting out graphite blocks, which includes a frame and a wire saw blade. To the outside of the frame, the lower part of the frame is provided with a driving wheel, and the side of the driving wheel close to the working area is provided with a lower outer expansion wheel, and the upper part of the frame is coaxial with the driving wheel and is provided with a driven wheel. The upper part and the lower outer expansion wheel are coaxially provided with an upper outer expansion wheel. The wire saw blades are connected end to end. The wire saw blade passes through the driving wheel, the driven wheel, the upper outer expansion wheel and the lower outer expansion wheel in turn. tightening device;

工作台下方设置有压紧电机,压紧电机下部设置有导轮,压紧电机上部设有和可伸缩主动轴,导轮带动可伸缩主动轴左右滑动,可伸缩主动轴贯通工作台并延伸至工作台上方;机架上部侧壁固定设置有从动轴机座,从动轴机座内设置有与可伸缩主动轴同轴的从动压紧轴,从动轴机座上方设置有从动压紧轴锁紧装置,石墨块设置于可伸缩主动轴与从动压紧轴之间,可伸缩主动轴与从动压紧轴端部与石墨表面接触处均设置有压紧盘,压紧盘上设置有防滑齿;石墨块边缘处设置有工艺孔,石墨块下表面与工作台之间设置有垫块。There is a pressing motor under the workbench, and a guide wheel is arranged at the lower part of the pressing motor, and a retractable driving shaft is arranged at the upper part of the pressing motor. Above the workbench; the side wall of the upper part of the frame is fixed with a driven shaft base, and a driven pressing shaft coaxial with the retractable driving shaft is arranged in the driven shaft base, and a driven shaft is arranged above the driven shaft base. Compression shaft locking device, the graphite block is arranged between the retractable driving shaft and the driven compression shaft, and the contact between the end of the telescopic driving shaft and the driven compression shaft and the graphite surface is provided with a compression plate, and the compression The plate is provided with anti-slip teeth; the edge of the graphite block is provided with a process hole, and a spacer is provided between the lower surface of the graphite block and the working table.

进一步地,所述垫块为L形,垫块下表面与工作台之间设置有滚珠。Further, the pad is L-shaped, and balls are arranged between the lower surface of the pad and the worktable.

进一步地,所述垫块沿石墨块圆周方向均布有至少3个。Further, there are at least three spacers evenly distributed along the circumferential direction of the graphite block.

本实用新型与现有技术相比具有以下有益效果。Compared with the prior art, the utility model has the following beneficial effects.

本实用新型提供的一种用于石墨块掏料的线锯床,设备简单,线锯条廉价,掏料效率高,加工精度好,切缝小,操作简单,原料浪费小,掏下的小料还可以在加工其他工件。The utility model provides a wire saw machine for scraping graphite blocks, which has simple equipment, cheap wire saw blades, high scraping efficiency, good processing precision, small slits, simple operation, little waste of raw materials, and small scraps are returned Other workpieces can be processed.

附图说明Description of drawings

图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.

图2为压紧盘立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the pressure disc.

图3为垫块立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the spacer.

图4为垫块剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram of a spacer.

具体实施方式detailed description

下面结合实施例对本实用新型做详细说明:本实施例是以本实用新型技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下面的实施例。Below in conjunction with embodiment, the utility model is described in detail: the present embodiment is implemented on the premise of the utility model technical scheme, has provided detailed implementation and concrete operation process, but the protection scope of the present utility model is not limited to the following Example.

如图1~4所示的一种用于石墨块掏料的线锯床,它包括机架1和线锯条4,机架1为立设的凹字形,凹槽区域内即为工作区,凹槽下表面设置有工作台11,工作台11延伸至机架1外侧,机架1内的下部设置有主动轮2,主动轮2旁边靠近工作区一侧设置有下外扩轮3,机架1内的上部与主动轮2同轴地设置有从动轮6,机架内的上部与下外扩轮3同轴地设置有上外扩轮5,线锯条4首尾相接,线锯条4依次穿过主动轮2、从动轮6、上外扩轮5与下外扩轮3,机架1上方设置有线锯条涨紧装置7;As shown in Figures 1 to 4, a wire sawing machine for cutting out graphite blocks includes a frame 1 and a wire saw blade 4. The lower surface of the groove is provided with a workbench 11, and the workbench 11 extends to the outside of the frame 1. The lower part of the frame 1 is provided with a driving wheel 2, and the side of the driving wheel 2 is provided with a lower outer expansion wheel 3 near the working area. The upper part inside the frame is coaxially provided with the driven wheel 6 with the driving wheel 2, and the upper outer expansion wheel 5 is arranged coaxially with the lower outer expansion wheel 3 at the upper part of the frame. Through the driving wheel 2, the driven wheel 6, the upper outer expansion wheel 5 and the lower outer expansion wheel 3, a wire saw blade tensioning device 7 is arranged above the frame 1;

工作台11下方设置有压紧电机13,压紧电机13下部设置有导轮,压紧电机13上部设有和可伸缩主动轴12,导轮带动可伸缩主动轴12左右滑动,可伸缩主动轴贯通工作台11并延伸至工作台11上方;机架1上部侧壁固定设置有从动轴机座,从动轴机座内设置有与可伸缩主动轴12同轴的从动压紧轴9,从动轴机座上方设置有从动压紧轴锁紧装置8,石墨块设置于可伸缩主动轴12与从动压紧轴9之间,可伸缩主动轴12与从动压紧轴9端部与石墨表面接触处均设置有压紧盘14,压紧盘14上设置有防滑齿;石墨块边缘处设置有工艺孔,石墨块下表面与工作台之间设置有垫块10。Workbench 11 below is provided with compression motor 13, and compression motor 13 bottom is provided with guide wheel, and compression motor 13 top is provided with and telescopic drive shaft 12, and guide wheel drives telescopic drive shaft 12 to slide left and right, and telescopic drive shaft It penetrates the workbench 11 and extends to the top of the workbench 11; the upper side wall of the frame 1 is fixedly provided with a driven shaft base, and a driven pressing shaft 9 coaxial with the telescopic drive shaft 12 is arranged in the driven shaft base , a driven compression shaft locking device 8 is arranged above the driven shaft base, the graphite block is arranged between the telescopic driving shaft 12 and the driven compression shaft 9, and the telescopic driving shaft 12 and the driven compression shaft 9 A compression disc 14 is provided at the contact between the end and the graphite surface, and anti-skid teeth are provided on the compression disc 14; a process hole is provided at the edge of the graphite block, and a spacer 10 is provided between the lower surface of the graphite block and the workbench.

进一步地,所述垫块10为L形,垫块10下表面与工作台11之间设置有滚珠。Further, the spacer 10 is L-shaped, and balls are arranged between the lower surface of the spacer 10 and the worktable 11 .

进一步地,所述垫块10沿石墨块圆周方向均布有至少3个。Further, there are at least three spacers 10 uniformly distributed along the circumferential direction of the graphite block.

本实用新型适用于直径1500mm以下的石墨块掏料加工。本设备为立式结构,在掏料前先将石墨料的两端面平端面打中心孔,在加工线内5mm处打个φ8mm的工艺孔,将石墨料放在工作台上用垫块垫起。将线锯条贯穿于φ8mm工艺孔。用可伸缩可左右移动的压紧电机转子12定心,压紧电机转子12端部设置的压紧盘14的上表面超过工作平台上的垫块0.1mm。从动压紧轴9也定心并施压锁紧,为增大摩擦压紧电机转子12和从动压紧轴9端部都设置有压紧盘14,且压紧盘14有防滑压齿。调节线锯条松紧装置7,线锯条4就位后启动锯床,匀速缓慢转动压紧电机转子12,切完后停止锯床,松开线锯条4,取下掏下的料和被掏的料。The utility model is suitable for digging and processing graphite blocks with a diameter below 1500mm. This equipment is a vertical structure. Before digging out the material, first punch the center hole on the two ends of the graphite material, and make a φ8mm process hole at 5mm in the processing line. Put the graphite material on the workbench and use the cushion block . Put the wire saw blade through the φ8mm process hole. Centering with the compression motor rotor 12 that can move left and right, the upper surface of the compression disc 14 provided at the end of the compression motor rotor 12 exceeds the cushion block on the work platform by 0.1mm. The driven pressing shaft 9 is also centered and pressed and locked. In order to increase the friction, the rotor 12 of the pressing motor and the end of the driven pressing shaft 9 are provided with a pressing disc 14, and the pressing disc 14 has anti-slip pressing teeth. . Regulate the wire saw blade elastic device 7, start the sawing machine after the wire saw blade 4 is in place, rotate and compress the motor rotor 12 slowly at a uniform speed, stop the sawing machine after cutting, unclamp the wire saw blade 4, take off the material that is pulled out and the material that is pulled out.

这样线锯床锯出来的石墨件即省料,加工精度又高,切缝又小。上外扩轮与下外扩轮的作用是扩大掏料的加工厚度,三个垫块10沿圆周方向呈120°分布,压紧盘14和防滑齿是为了定位石墨件中心和使圆柱料保持垂直。In this way, the graphite parts sawed by the wire sawing machine can save material, have high processing precision and small kerf. The role of the upper and lower expansion wheels is to expand the processing thickness of the material. The three pads 10 are distributed at 120° along the circumferential direction. The pressure plate 14 and the anti-skid teeth are for positioning the center of the graphite part and keeping the cylindrical material. vertical.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person in the technical field can easily think of changes or changes within the technical scope disclosed in the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (3)

1.一种用于石墨块掏料的线锯床,它包括机架(1)和线锯条(4),其特征在于:机架(1)为立设的凹字形,凹槽区域内即为工作区,凹槽下表面设置有工作台(11),工作台(11)延伸至机架(1)外侧,机架(1)内的下部设置有主动轮(2),主动轮(2)旁边靠近工作区一侧设置有下外扩轮(3),机架(1)内的上部与主动轮(2)同轴地设置有从动轮(6),机架内的上部与下外扩轮(3)同轴地设置有上外扩轮(5),线锯条(4)首尾相接,线锯条(4)依次穿过主动轮(2)、从动轮(6)、上外扩轮(5)与下外扩轮(3),机架(1)上方设置有线锯条涨紧装置(7);1. A wire sawing machine for graphite block digging, which comprises a frame (1) and a wire saw blade (4), is characterized in that: the frame (1) is a vertical concave shape, and in the groove area is In the working area, a workbench (11) is arranged on the lower surface of the groove, and the workbench (11) extends to the outside of the frame (1), and the lower part of the frame (1) is provided with a driving wheel (2), and the driving wheel (2) Next to the side near the working area, a lower outer expansion wheel (3) is arranged, and the upper part in the frame (1) is coaxially provided with a driven wheel (6) with the driving wheel (2), and the upper part in the frame and the lower outer expansion wheel The wheel (3) is coaxially provided with an upper outer expansion wheel (5), the wire saw blade (4) is connected end to end, and the wire saw blade (4) passes through the driving wheel (2), the driven wheel (6), and the upper outer expansion wheel in turn. (5) and the lower outer expansion wheel (3), the top of the frame (1) is provided with a wire saw blade tensioning device (7); 工作台(11)下方设置有压紧电机(13),压紧电机(13)下部设置有导轮,压紧电机(13)上部设有和可伸缩主动轴(12),导轮带动可伸缩主动轴(12)左右滑动,可伸缩主动轴贯通工作台(11)并延伸至工作台(11)上方;机架(1)上部侧壁固定设置有从动轴机座,从动轴机座内设置有与可伸缩主动轴(12)同轴的从动压紧轴(9),从动轴机座上方设置有从动压紧轴锁紧装置(8),石墨块设置于可伸缩主动轴(12)与从动压紧轴(9)之间,可伸缩主动轴(12)与从动压紧轴(9)端部与石墨表面接触处均设置有压紧盘(14),压紧盘(14)上设置有防滑齿;石墨块边缘处设置有工艺孔,石墨块下表面与工作台之间设置有垫块(10)。A compression motor (13) is arranged below the workbench (11), and a guide wheel is provided at the bottom of the compression motor (13), and a retractable drive shaft (12) is provided at the top of the compression motor (13), and the guide wheel drives a retractable drive shaft (12). The driving shaft (12) slides left and right, and the telescopic driving shaft runs through the workbench (11) and extends to the top of the workbench (11); the upper side wall of the frame (1) is fixedly provided with a driven shaft support, which A driven pressing shaft (9) coaxial with the telescopic driving shaft (12) is arranged inside, a driven pressing shaft locking device (8) is arranged above the base of the driven shaft, and graphite blocks are arranged on the telescopic driving shaft. Between the shaft (12) and the driven compression shaft (9), a compression disc (14) is arranged at the contact between the ends of the telescopic driving shaft (12) and the driven compression shaft (9) and the graphite surface, The tight disk (14) is provided with anti-slip teeth; the edge of the graphite block is provided with process holes, and a spacer (10) is provided between the lower surface of the graphite block and the workbench. 2.根据权利要求1所述的一种用于石墨块掏料的线锯床,其特征在于:所述垫块(10)为L形,垫块(10)下表面与工作台(11)之间设置有滚珠。2. A wire sawing machine for graphite block digging according to claim 1, characterized in that: the pad (10) is L-shaped, and the gap between the lower surface of the pad (10) and the workbench (11) is There are balls in between. 3.根据权利要求2所述的一种用于石墨块掏料的线锯床,其特征在于:所述垫块(10)沿石墨块圆周方向均布有至少3个。3. A wire sawing machine for digging graphite blocks according to claim 2, characterized in that: at least three spacers (10) are evenly distributed along the circumferential direction of the graphite block.
CN201720589373.6U 2017-05-25 2017-05-25 A kind of jigsaw that material is drawn for graphite block Active CN206812251U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605585A (en) * 2018-12-28 2019-04-12 嘉善佳腾自润滑材料厂 A kind of high-speed cutter and cutting method cutting self-lubricating graphite column
CN113787626A (en) * 2021-09-24 2021-12-14 无锡市来兴数控机床有限公司 A graphite saggar core-pulling machine
CN113977779A (en) * 2021-09-09 2022-01-28 银川隆基硅材料有限公司 Heater and manufacturing method thereof
CN114211623A (en) * 2021-12-02 2022-03-22 美尔森先进石墨(昆山)有限公司 Vertical sawing machine for graphite square material cutting
CN114919075A (en) * 2022-05-26 2022-08-19 浙江合诺机械有限公司 A graphite internal cutting band saw machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605585A (en) * 2018-12-28 2019-04-12 嘉善佳腾自润滑材料厂 A kind of high-speed cutter and cutting method cutting self-lubricating graphite column
CN109605585B (en) * 2018-12-28 2023-06-13 嘉善佳腾自润滑材料厂 Cutting method for cutting self-lubricating graphite column by using high-speed cutter
CN113977779A (en) * 2021-09-09 2022-01-28 银川隆基硅材料有限公司 Heater and manufacturing method thereof
CN113787626A (en) * 2021-09-24 2021-12-14 无锡市来兴数控机床有限公司 A graphite saggar core-pulling machine
CN114211623A (en) * 2021-12-02 2022-03-22 美尔森先进石墨(昆山)有限公司 Vertical sawing machine for graphite square material cutting
CN114919075A (en) * 2022-05-26 2022-08-19 浙江合诺机械有限公司 A graphite internal cutting band saw machine

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