CN206810592U - LED automatic gluing module - Google Patents
LED automatic gluing module Download PDFInfo
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- CN206810592U CN206810592U CN201720458001.XU CN201720458001U CN206810592U CN 206810592 U CN206810592 U CN 206810592U CN 201720458001 U CN201720458001 U CN 201720458001U CN 206810592 U CN206810592 U CN 206810592U
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- fixed seat
- lamp housing
- colloid
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Abstract
LED automatic gluing module, it is characterized in that, including some dispensing components, the dispensing component includes rubber gun, fixed lamp holder and the fixed seat of lamp housing component and the first actuator of the driving fixed seat rotation, the rotation central axis line of the fixed seat is horizontally disposed, lamp housing stretches out the fixed seat, and the colloid of melting is coated in lamp housing top circumference by the rubber gun.LED glues control method, in addition to photoelectric sensor and is connected with photoelectric sensor and controls the system controller of each dispensing component, comprises the following steps：The system controller controls the 3rd actuator extruding colloid；The system controller controls the valve to open, and the colloid flows out from the Glue dripping head；First actuator drives the fixed seat rotation, and the rubber gun is by the colloid of melting coated in the circumferential edges at the top of lamp housing.The utility model has high automaticity, reduction cost of labor, improves the advantages of product quality.
Description
Technical field
The present invention relates to a kind of LED automatic assembly equipment.
Background technology
LED lamp is long due to having the advantages that energy-saving and environmental protection, service life in recent years, extensively should be in family, market, work
The indoor and outdoor illuminations such as factory.At present production LED lamp still based on hand assembled or semi-automatic assembling, production technology exist compared with
More shortcomings, such as product quality is not high, generation defective products is more, especially prominent is low production efficiency, and production cost occupies height not
Under.
The content of the invention
A kind of the shortcomings that it is an object of the invention to overcome prior art, there is provided LED automatic gluing module.
In order to solve the above technical problems, present invention employs following technical measures：
LED automatic gluing module, including some dispensing components, the dispensing component include rubber gun, fixed lamp holder with
The fixed seat of lamp housing component and the first actuator of the driving fixed seat rotation, the rubber gun are located in the fixed seat
Side, the rotation central axis line of the fixed seat is horizontally disposed, and lamp housing stretches out the fixed seat, and the rubber gun is by melting
Colloid is coated in lamp housing top circumference.
The present invention can also be further perfect by following technical measures：
As a further improvement, the rubber gun includes gun body, is located on body and towards the dispensing of the fixed seat
Head and the 3rd actuator being located on gun body, the gun body have the cavity volume for being used for housing colloid, the 3rd driving
Part coordinates extruding colloid to be flowed out from the Glue dripping head with gun body.
As a further improvement, it is provided with valve in the Glue dripping head.
As a further improvement, the fixed seat includes sucker and the suction pipe that is connected with the sucker, on the sucker
The placed cavity for placing lamp holder and lamp housing component is offered, the placed cavity connects with the suction pipe.
As a further improvement, the fixed seat also includes the connector with the drive connection of the 3rd actuator.
As a further improvement, the sucker, lamp holder and lamp housing component are coaxially disposed.
As a further improvement, the 3rd actuator uses cylinder, the cylinder pressure extrudes the glue in the cavity volume
Body, the air pressure of the cylinder are 0.1MPa between 0.2MPa.
Compared with prior art, the present invention has advantages below：
Automatically dropping glue is realized by gluing module, completes LED assembly automation module the most difficult.No matter plastic squeeze
Process or dispensing process are without manually, avoiding hand from touching the higher colloid of temperature.It is high with automaticity, save
Cost of labor, improve production security the advantages of.
Brief description of the drawings
Accompanying drawing 1 is the schematic perspective view of LED automatic assembly equipment；
Accompanying drawing 2 is the top view of accompanying drawing 1；
Accompanying drawing 3 is the schematic perspective view of detection module in accompanying drawing 1；
Accompanying drawing 4 is the top view of accompanying drawing 3；
Accompanying drawing 5 is the schematic diagram of detector component in accompanying drawing 3；
Accompanying drawing 6 is the schematic perspective view that module is riveted in accompanying drawing 1；
Accompanying drawing 7 is the schematic perspective view of the midpoint rubber moulding block of accompanying drawing 1；
Accompanying drawing 8 is the right view of accompanying drawing 7；
Accompanying drawing 9 is the schematic perspective view of fixed seat in accompanying drawing 8；
Accompanying drawing 10 is the left view that lampshade module is pressed in accompanying drawing 1；
Accompanying drawing 11 is the top view that lampshade module is pressed in accompanying drawing 1；
Accompanying drawing 12 is the schematic diagram of the body of adsorption piece in Figure 10；
Accompanying drawing 13 is the upward view of accompanying drawing 12；
Accompanying drawing 14 is the schematic perspective view of rubber module in accompanying drawing 1；
Accompanying drawing 15 is the top view of accompanying drawing 14；
Accompanying drawing 16 is the schematic diagram of the first manipulator in accompanying drawing 1；
Accompanying drawing 17 is a kind of schematic diagram of embodiment of jig arm in accompanying drawing 16；
Accompanying drawing 18 is the schematic diagram of jig arm another kind embodiment in accompanying drawing 16；
Accompanying drawing 19 is the schematic diagram that arc presss from both sides in accompanying drawing 16；
Main element symbol description
Detection module 1 rivets module 2 and glues the rubber module 5 of the pressure lampshade of module 3 module 4
The turntable 7c of 6 first the second turntables of turntable 7a 7b of workbench the 3rd
The manipulator 8d of first the 3rd manipulator 8c of manipulator 8a the second manipulator 8b the 4th
The loading plate 612 of 61 second conveyer belt of first conveyer belt, 62 chain 611
The conveyer belt 13 of the 3rd conveyer belt 12 of detector component 11 the 4th
The detection support 113 of 111 solder joint height detector of brightness detection instrument 112
The fixed seat 33 of 21 31 rubber gun of dispensing component 3a dispensings support of riveting machine 32
The Glue dripping head 323 of 3rd actuator, 321 gun body 322
The placed cavity 331A of 331 suction pipe of sucker, 332 334 first actuator of connector 333
Feeding device 41 fills the lid 411A vibrating disks 412 of 42 funnel of closure assembly 411
Limiting section 412A fills the horizontal rail 421A pressing assemblies 422 of cover stent 421
The suction nozzle 423A of adsorption piece 423 absorption body 423B host cavity 423B-2 guide parts 423B-1
The cloth 52 of compacting circle 423B-3 through hole 423B-4 Wipe assembly 5a backrush axles 51
The stopper slot 531A main supports 5b of 53 location-plate of polishing piece, 531 rubber roll 532
The placement unit 81a of 82 grabbing assembly of fixed station 5b-1 manipulators 83 screw rod of body 81
The arc of 811 jig arm of clamping jaw 812 presss from both sides 813 first connecting portion 812A second connecting portions 812B
Resigning step 812C confined planes 812C-1 positive stop lug boss 812C-2 arcwall faces 813A
Embodiment
To make the purpose, technical scheme and advantage of embodiment of the present invention clearer, implement below in conjunction with the present invention
Accompanying drawing in mode, the technical scheme in embodiment of the present invention is clearly and completely described, it is clear that described reality
The mode of applying is a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ability
The every other embodiment that domain those of ordinary skill is obtained under the premise of creative work is not made, belongs to the present invention
The scope of protection.Therefore, below the detailed description of the embodiments of the present invention to providing in the accompanying drawings be not intended to limit will
The scope of the present invention of protection is sought, but is merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention,
The every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, belong to this
Invent the scope of protection.
In the description of the invention, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under " are base
In orientation shown in the drawings or position relationship, description description of the invention and simplified, rather than instruction or hint are for only for ease of
Signified equipment or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to this
The limitation of invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, " multiple " are meant that two or more,
Unless otherwise specifically defined.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally；Can be that machinery connects
Connect or electrically connect；Can be joined directly together, can also be indirectly connected by intermediary, can be in two elements
The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings：
Lamp holder that usual LED includes being used to be connected with external power source, there is thermolysis or receiving driving plate and light source
The lamp housing of plate and the lampshade being located on lamp housing, LED automatic assembly equipment just with complete after the assembling of lamp holder and lamp housing from
Dynamic assembling process.
Fig. 1 and Fig. 2 are refer to, LED automatic assembly equipment includes workbench 6, in addition to is sequentially located on workbench 6
Detection module 1, riveting module 2, dispensing module, pressure lampshade module 4, rubber module 5, and for controlling and coordinating modules
System controller.
Wherein, the detection module 1 is used for the solder joint height for detecting lamp housing and whether light source board being capable of normal luminous；It is described
Module 2 is riveted to be used to rivet in the lamp holder of LED and lamp housing；The edge coating one that the dispensing module is used at the top of lamp housing encloses
Colloid, it is easy to next station to complete the assembling of lampshade；The pressure lampshade module 4 is used to fit together on lampshade and lamp housing；Institute
State rubber module 5 and be used to assembling unnecessary colloid after lampshade and wipe out.
The detection module 1, riveting module 2, dispensing module, the modules for pressing lampshade module 4 and rubber module 5
Between be provided with for automatic transport semi-finished product manipulator and turntable.The current direction assembled automatically with LED, it is preferred that
The detection module 1, riveting module 2, dispensing module and rubber module 5 are arranged side by side, and the pressure lampshade module 4 is along vertical
It is arranged side by side in the direction of current direction and the rubber module 5, the rubber module 5 is larger, by pressure lampshade module 4 and its
Being arranged side by side helps to save space.The workbench 6 is provided with the first conveyer belt 61 for being used for inputting material in most upstream, described
Workbench 6 is provided with the second conveyer belt 62 of the output of products for being used for assembling in most downstream.
Specifically, the manipulator include respectively with the detection module 1, it is described riveting module 2, the dispensing module,
The rubber module 5 is correspondingly positioned at the first manipulator 8a, the second manipulator 8b, the 3rd manipulator of the same station of production line
8c, the 4th manipulator 8d.The turntable include be located at the first manipulator 8a, the second manipulator 8b, the 3rd manipulator 8c,
4th manipulator 8d the first turntable 7a, the second turntable 7b and the 3rd turntable 7c between adjacent machine hand two-by-two.
The first manipulator 8a is used to from the first conveyer belt 61 capture material to detection module 1, and will complete
The material of detection captures the conveyer belt to the first turntable 7a or defective products output.The second manipulator 8b is used for institute
The material in the first turntable 7a is stated to capture to the riveting module 2, and will it is be hinged after product be placed on second transfer
Disk 7b.The 3rd manipulator 8c is used to the material in the second turntable 7b capturing supreme rubber moulding block 3, and by after gluing
Material be placed on the 3rd turntable 7c.The material that the 4th manipulator 8d is used to pressing after cover, which is placed on, described wipes module
On, and the product for completing to wipe is captured to second conveyer belt 62.
Using the manufacture method of the dynamic assembling equipment of above-mentioned LED, comprise the following steps：
S1, by the detection module 1 detect lamp holder and lamp housing component whether can normal luminous, lamp housing solder joint height
Whether meet standard, defective products is chosen, non-defective unit is flowed into subsequent processing；
S2, riveting is completed by the riveting module 2 between the lamp holder and lamp housing of LED；
S3, by the lamp holder after riveting and lamp housing component by the dispensing module along the circumference dispensing at the top of lamp housing；
Lampshade is compressed on the lamp holder after dispensing and lamp housing component by S4, the pressure lampshade module 4；
S5, the rubber module 5 wipe colloid that is unnecessary in the LED after assembling lampshade, overflowing.
By sequentially setting detection module 1, riveting module 2, dispensing module, pressure lampshade module 4, rubber module 5 and using
In control and the system controller for coordinating modules, can be achieved to detect defective products, riveting in LED light fixtures without manual assembly
Connect, dispensing, pressure cover, the technique such as rubber.The present invention has high automaticity, reduction cost of labor, improves the excellent of product quality
Point.
Detection module 1：
Fig. 3 to Fig. 5 is refer to,
The detection module 1 includes some detector components 11, the 3rd conveyer belt 12 and the 4th conveyer belt 13.The detection
Instrument component 11 is including being used to test the solder joint height detector 112 of lamp housing solder joint height, being for detecting lamp holder and lamp housing component
The no brightness detection instrument 111 for being capable of normal luminous and the detection support 113 for placing detector.The brightness detection instrument
111 can electrically connect with lamp holder formation, and be lamp holder and lamp housing assembly power supply.
Preferably, the side of the 3rd conveyer belt 12 and the 4th conveyer belt 13 along the current direction vertically assembled automatically
To setting, including two detector components 11, described two detector components 11 are respectively provided at the 3rd conveyer belt 12 and
The front side of four conveyer belt 13.
Workflow：
S11, the first manipulator 8a capture material to detector component 11 from the first conveyer belt 61；
Whether normally S12, the system controller control solder joint height of the detector component 11 simultaneously to lamp housing, hair
Light is detected；
S13, after the completion of detection, control the first manipulator 8a that two aspects are detected into qualified inflow by system controller
Subsequent processing, it is impossible to the crawl of normal luminous to the 3rd conveyer belt 12, by the underproof crawl of lamp housing solder joint height extremely
4th conveyer belt 13.And the underproof crawl of two aspects is to the 4th conveyer belt 13.
Detected by detection module 1 before riveting, it is impossible to enough normal luminous and the underproof production of solder joint height
Product are chosen, and avoid defective products from being riveted, fill the processes such as lampshade, cause defective products processing difficult and be easily damaged product etc. to ask
Topic.By the detection of detection module 1, defective products can not only be classified, additionally it is possible to ensure that non-defective unit only is flowed into subsequent processing.
With the yields that can improve product, the advantages of reducing the cost that defective products is done over again.
Rivet module 2：
Fig. 6 is refer to, the riveting module 2 includes riveting machine 21, and the development of the riveting machine 21 is more ripe, directly makes
It is located at existing riveting machine 21, or use with the identical structure of riveting module 2 in existing riveting machine 21 on workbench 6.
Preferably, sensor can be set up on the riveting machine 21, sensor is connected with the system controller, sensor sensing
Whether it is placed with material on the riveting machine 21, and detection signal is sent to system controller, the system controller can be with
Start the riveting machine 21 according to detection signal to be operated.
Workflow：Material is captured from the first turntable 7a by the second manipulator 8b, and material is placed
On the riveting machine 21；The system controller controls the riveting machine 21 that lamp holder and lamp housing are riveted together；Described
Two manipulator 8b again capture the material after riveting to the second turntable 7b.
The automatic riveting of lamp holder and lamp housing is realized by riveting module 2, lamp holder and the efficiency of lamp housing riveting are improved, without people
Automatic riveting can be achieved in work, needs manually to take compared to riveting is carried out only with existing riveting machine 21, artificial with reducing
The advantages of cost and the security of raising production.
Glue module 3：
Fig. 7 to Fig. 9 is refer to, the gluing module 3 includes some dispensing component 3a, and some dispensing component 3a are arranged side by side
Arrangement, it is preferred that balance each operation speed, dispensing component 3a described in four groups can be arranged side by side.The dispensing component 3a includes
Dispensing support 31, rubber gun 32, the fixed seat 33 and the driving fixed seat 33 of fixed lamp holder and lamp housing component rotate the
One actuator 333.The rubber gun 32 is positioned at the top of fixed seat 33, the rotation central axis line edge level side of the fixed seat 33
To setting, lamp housing stretches out the fixed seat 33, is easy to the rubber gun 32 that the colloid of melting is coated in into lamp housing top circumference.
It refer to Fig. 8, the rubber gun 32 includes gun body 322, is located on gun body 322 and towards the fixed seat 33
Glue dripping head 323 and the 3rd actuator 321 that is located on gun body 322.The gun body 322, which has, to be used to house colloid
Cavity volume, colloid is placed in the cavity volume, the 3rd actuator 321 and gun body 322 coordinate extruding colloid from the point
Rubber head 323 flows out.3rd actuator 321 can use cylinder, and colloid is extruded automatically by the 3rd actuator 321,
Realize that colloid exports automatically.Preferably, is provided with valve in the Glue dripping head 323, be easy to the Automated condtrol dispensing time started and
End time.
It refer to Fig. 8 and Fig. 9, the suction pipe 332 that the fixed seat 33 includes sucker 331, connected with the sucker 331, institute
State and the placed cavity 331A for placing lamp holder and lamp housing component is offered on sucker 331, the placed cavity 331A connects with the suction pipe 332
It is logical.The suction pipe 332 is stretched into the placed cavity 331A, and the suction pipe 332 is connected with external equipment, and the placed cavity 331A is entered
Row air-breathing, so as to adsorb lamp holder and lamp housing component.Wherein, lamp holder is coaxially disposed with lamp housing component and the sucker 331, i.e.,
Lamp holder and the axis of lamp housing component and the axis of the sucker 331 are horizontally disposed.
Preferably, the placed cavity 331A is in horn mouth towards lamp holder and lamp housing component one end, is easy to lamp holder and lamp housing group
The placement of part.And the placed cavity 331A forms necking away from lamp holder and lamp housing component one end, it is easy to adsorption piece 423 to consolidate
Lamp holder and lamp housing component are adsorbed.
Fig. 9 is refer to, the fixed seat 33 also includes the connector 334 with the drive connection of the first actuator 333, described
Connector 334 is fixedly connected with the sucker 331, and the connector 334 is disk or gear, the connector 334 and institute
Sucker 331 is stated to be coaxially disposed.First actuator 333 uses motor, passes through belt connection or gear connection and the company
Fitting 334 connects, and then causes the motor rotates the sucker 331 can be driven to rotate.The sucker 331 drive lamp holder with
Lamp housing component rotates together so that rubber gun 32 can be in the circle of circumference gluing one at the top of lamp housing.
The suction pipe 332 can be rotated with the sucker 331 or the sucker 331 can not be with sucker 331 1
Rise and rotate.The suction pipe 332 is stretched into the placed cavity 331A after passing through the connector 334, it is preferred that the suction pipe 332
It is coaxially disposed with the sucker 331.
Also include photoelectric sensor, the photoelectric sensor is connected with the system controller, each dispensing component
3a is respectively equipped with the corresponding photoelectric sensor.
LED glues control method, comprises the following steps：
S31, the 3rd manipulator 8c material from the second turntable 7b capture material, and material is put into sucker
331, the fixed material of the absorption of fixed seat 33；
S32, the photoelectric sensor sense that corresponding fixed seat 33 is provided with material, send the signal to system control
Device；
S33, the system controller control the 3rd actuator 321 extruding colloid；
S34, the system controller control the valve to open, and the colloid flows out from the Glue dripping head 323；
S35, first actuator 333 drive the fixed seat 33 to rotate, and lamp holder is with lamp housing component with the fixed seat
33 rotations, the rubber gun 32 coat the colloid of melting on one circle in lamp housing top circumference.
Preferably, the 3rd actuator 321 uses cylinder, and the cylinder pressure extrudes the colloid in the cavity volume, institute
The air pressure for stating cylinder is 0.1MPa between 0.2MPa.It is furthermore preferred that the air pressure of the 3rd actuator 321 is 0.15MPa,
So that colloid flow speed is moderate.Control method is preferably glued to obtain, has done following experiment：3rd actuator 321
Using 0.15MPa air pressure, the regulation relatively described fixed seat 33 of rubber gun 32 is come unglued time, dispensing angle, dispensing speed in advance
Etc. being tested, experimental result such as table 1.
The dispensing diameter of table 1, the experiment contrast table for having dispensing angle and correlative factor
Find out from experiment sequence number 1,2,3 groups of experiments, because rubber gun 32 is synchronous with the rotation of fixed seat 33, then just start one
In the section time, the colloid of the rubber gun 32 not yet plastic emitting or outflow is not reached also at the top of lamp housing, therefore has dispensing angle not have
There is a complete circle.In addition, dispensing angle set in advance is bigger, there is dispensing angle also can accordingly increase.
Find out from experiment sequence number 1,4,5 groups of experiments, dispensing speed has directly affected dispensing angle and lamp housing top is for dispensing glue
The diameter of colloid.Dispensing speed is smaller, has dispensing angle somewhat larger, and the diameter of colloid for dispensing glue is got at the top of corresponding lamp housing
Greatly.
Find out from experiment sequence number 1,6,7 groups of experiments, preset come unglued in advance the time can the effective compensation neutral gear phase, so as to
The dispensing of a circle is completed at the top of lamp housing.
Summarize knowable to realizing, the time that can be come unglued in advance by regulation and control realize completion one with dispensing angle set in advance
The dispensing of circle.
To meet to there is dispensing angle to reach 360 degree, then pre-set dispensing angle [alpha] and dispensing speed, come unglued in advance
The relational expression of time is：
α is dispensing angle set in advance, and unit is degree；V is dispensing speed, unit HZ；T is single to come unglued in advance the time
Position is the second；T is that rubber gun 32 starts to start the time fallen on lamp housing to colloid, and unit is the second；V is that the first actuator 333 is every
The speed to turn around, unit Hz/ circles.
Preferably, the angular speed of first actuator 333 is：Rotation, which is turned around, needs 4000 pulses, that is, defines its speed
Enclosed for V=4000Hz/.The air pressure of 3rd actuator 321 uses 0.15MPa, and therefore, rubber gun 32 starts glue after plastic emitting 1s
Body falls on lamp housing.
Preferably, by the time bias that comes unglued in advance, a circle best results for dispensing glue are met.0≤t≤T, has avoided dispensing
Angle is more than 360 degree, cause colloid superposition, colloid excess influence product attractive in appearance etc..It is furthermore preferred that 0.5s≤t≤1s, by pre-
Coming unglued in advance the time close to T time is first set, then easily realizes there is dispensing by finely tuning dispensing angle set in advance
Angle is just 360 °, and effect is good.
Automatically dropping glue is realized by gluing module 3, completes LED assembly automation module the most difficult.No matter squeeze
Glue process or dispensing process are without manually, avoiding hand from touching the higher colloid of temperature.It is high with automaticity, section
Less manpower cost, improve production security the advantages of.
Press lampshade module 4：
Figure 10 to Figure 13 is refer to, pressure lampshade module 4 includes feeding device 41 and dress closure assembly 42, the feeding device 41
For providing and conveying lampshade, dress closure assembly 42 is used to lampshade being compressed on lamp housing.
The feeding device 41 includes funnel 411 and vibrating disk 412, and the funnel 411 is offered towards institute's vibrating disk
412 discharging opening, the discharge outlet are provided with the lid 411A that can open or cover discharging opening.The feeding device 41
Also including being used to sense the sensor for whether having lampshade in the vibrating disk 412, sensor is connected with the system controller, when
Sense when there is no lampshade in the vibrating disk 412, then control the lid 411A to turn on and launch lamp into the vibrating disk 412
Cover.So that avoid lampshade long-time vibrating transportation scratch lampshade without disposably depositing excessive lampshade in the vibrating disk 412
Surface influence optical effect with it is attractive in appearance.The output end of the vibrating disk 412 passes through provided with limiting section 412A, the limiting section 412A
Highly, the product performance such as diameter of lampshade opening, ensure the opening of lampshade towards workbench 6.
The dress closure assembly 42 includes the dress cover stent 421 provided with horizontal rail 421A and can moved along the horizontal rail
Dynamic pressing assembly 422.Compacting support that the pressing assembly 422 includes being located on the horizontal rail 421A, be located at it is described
The fourth drive member that adsorption piece 423 and driving the compacting support on compacting support vertically moves；The absorption
Part 423 is provided with the suction nozzle 423A connected with extraneous gas circuit.
The adsorption piece 423 include offering host cavity 423B-2 absorption body 423B, the suction nozzle 423A with it is described
Host cavity 423B-2 is connected, and the compacting circle 423B-3 of the host cavity 423B-2, institute are provided with the absorption body 423B
Compacting circle 423B-3 is stated to be pressed on lampshade.Preferably, the absorption body 423B offers through hole 423B-4 in the axial direction,
The suction nozzle 423A is stretched into the through hole 423B-4, edge shapes of the through hole 423B-4 towards the host cavity 423B-2
423B-3 is enclosed into compacting.
Preferably, a diameter of 1/4d~1/2d of the compacting circle 423B-3, wherein, d is the maximum gauge of lampshade.It is more excellent
Choosing, a diameter of 1/3d~1/2d of the compacting circle 423B-3, wherein, d is the maximum gauge of lampshade.By the way that compacting is enclosed
423B-3 diameter is arranged to reduced size so that pressure lampshade during lampshade have certain inclination, avoid press lampshade during
Cause to feel suffocated between lampshade and lamp housing, cause not pressing tightly.
It is the arc knot of side openings that guide part 423B-1, the guide part 423B-1 are provided with the material mouth of the body
Structure.By setting the guide part 423B-1, and a guide part 423B-1 side opening, lampshade is taken in when capturing lampshade and adsorbed
In part 423.
And this process and its will be cleverly placed between lamp holder and lamp housing component on the 3rd turntable 7c, then described
The process of pressure lampshade is completed on 3rd turntable 7c, reduces the quantity of turntable.In the 3rd turntable 7c rotation processes, extremely
A few station is located at the lower section of pressing assembly 422.The detection switch for detecting the 3rd turntable 7c is additionally provided with, the detecting is opened
Close for detecting whether the placement station rotate in place.
LED comprises the following steps from the control method of dynamic pressure lampshade：
S41, lampshade is delivered to by the feeding device 41 treats crawl position；
S42, the fourth drive member driving compacting support, which is displaced downwardly to, treats crawl position, and the adsorption piece 423 passes through
Suction nozzle 423A adsorbs lampshade；
S43, the fourth drive member driving compacting support move up, and then the compacting support moves along horizontal rail
To above a station of the 3rd turntable 7c；
S44, the fourth drive member driving compacting support are moved down, and lampshade is produced with respect to lamp housing and tilted, and the one of lampshade
Part is first pressed into lamp housing, and the compacting support continues to move down is pressed into lamp housing by lampshade another part.
By pressing lampshade module 4 to be automatically performed supply lampshade, crawl lampshade and being compressed on what lampshade consolidated on lamp housing
Etc. step.The assembling standardization of lampshade, improves production efficiency and product quality, while also reduce cost of labor.
Rubber module 5：
Figure 14 and Figure 15 are refer to, the rubber module 5 is located at described including main support 5b and several laid out in parallel
Wipe assembly 5a, the main support 5b on main support 5b are provided with fixed station 5b-1 corresponding with the Wipe assembly 5a,
LED is located on the fixed station 5b-1.The main support 5b is provided with two guide rails being arranged in a mutually vertical manner, the wiping
Component 5a is assemblied on guide rail so that and the Wipe assembly 5a can be moved back and forth on the main support 5b along current direction,
It can also be moved back and forth along vertical current direction.Preferably, LED is rotatably located on fixed station 5b-1 so that LED
Circumference can be wiped.
The Wipe assembly 5a includes being used for cloth 52, the backrush axle 51 and second for wiping the LED after assembling lampshade
Actuator.The both ends of the cloth 52 are wound in the backrush axle 51 respectively, and second actuator drives one of institute
Backrush axle 51 is stated to rotate.
The Wipe assembly 5a is provided with polishing piece 53 towards the fixed station 5b-1, and the polishing piece 53 includes two
What is be set up in parallel is oriented to rubber roll 532 and the location-plate 531 above or below the guiding rubber roll 532, the location-plate
531 offer arc-shaped limit groove 531A towards the fixed station 5b-1, the cloth 52 along be oriented to the lateral wall of rubber roll 532 around
System.
Workflow：
S51, the 4th manipulator 8d capture LED from the 3rd turntable 7c, and LED is placed on into regular worker
On the 5b-1 of position；
S52, the Wipe assembly 5a move towards the fixed station 5b-1 so that the polishing piece 53 abuts in LED
On lamp；
S53, second actuator drive the backrush axle 51 to rotate so that the movement of cloth 52 wipes LED
Bubble；
S54, the 4th manipulator 8d, which captures the LED after wiping to second conveyer belt 62, to be exported.
Manipulator：
The first manipulator 8a, the second manipulator 8b, the 4th manipulator 8d structures are identical, the 3rd manipulator 8c with
Other three manipulators differ.Below by taking the first manipulator 8a as an example, illustrate：
First manipulator 8a includes manipulator body 83, screw rod 82 and is connected with manipulator body 83 by screw rod 82
Grabbing assembly 81, the manipulator body 83 have some horizontal rotation portions.The relatively described manipulator body 83 of the screw rod 82
Rotation, the grabbing assembly 81 are located at described one end of screw rod 82, the rotation of screw rod 82 drive the rotation of grabbing assembly 81 and
Move up and down.
The grabbing assembly 81 includes some placement unit 81a, it is preferred that including two placement unit 81a.It is each described
Placement unit 81a includes clamping jaw 811, jig arm 812 and arc folder 813, during the clamping jaw 811 has at least two relative can clamp
The claw that axis opens or drawn close.The jig arm 812 is respectively fixed with each claw, each jig arm 812 is divided
Arc folder 813 is not connected with, and the arc folder 813 is provided with arcwall face 813A towards clamping axis.
It refer to Figure 19, it is preferred that the arcwall face 813A on each arc folder 813 is surrounded with unclosed circle
Arc.It is easy to clamp the component of LED or whole lamp.
Refer to Figure 17, the jig arm 812 include the first connecting portion 812A being connected with the claw and with the arc
The second connecting portion 812B, the second connecting portion 812B that clevis 813 connects have resigning step with respect to first connecting portion 812A
812C.Preferably, the roof of the resigning step 812C forms confined planes 812C-1.The first connecting portion 812A is located at lampshade
Top, the roof of the resigning step 812C is provided with positive stop lug boss 812C-2 towards lampshade, by setting the positive stop lug boss
812C-2 can preferably fix the top of the component of LED, especially in the whole lamp of fixed LED, be easy to be pressed on lampshade
It is fixed.
The first connecting portion 812A offers arc slot to make way towards clamping axis, avoid first connecting portion 812A with
The component of LED or the interference of whole lamp.Preferably, the clamping jaw 811 uses the clamping jaw 811 of two claw.The arcwall face 813A's
The cross-sectional profiles of cross-sectional profiles and LED retaining part are similar.
Manipulator compresses the top of LED lamp component or whole lamp by the jig arm 812 so that crawl is more stable can
Lean on.And 813 are pressed from both sides using the arc, and the arcwall face 813A similar with lamp housing outer surface will be arranged to towards lamp housing one side, can
Ensure the stability of clamping, product clip will not be caused inclined.
Figure 17 and Figure 18 are refer to, clamping different model, product of different shapes can change the jig arm 812 of different structure
Adapt to the different height of product.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements done etc., should be included within the scope of protection of the invention with principle.
Claims (7)
1.LED lamp automatic gluing modules, it is characterised in that including some dispensing components, the dispensing component includes rubber gun, consolidated
Determine the fixed seat of lamp holder and lamp housing component and the first actuator of the driving fixed seat rotation, the rubber gun is positioned at described
Above fixed seat, the rotation central axis line of the fixed seat is horizontally disposed, and lamp housing stretches out the fixed seat, the rubber gun
The colloid of melting is coated in lamp housing top circumference.
2. LED automatic gluing module according to claim 1, it is characterised in that the rubber gun includes gun body, set
Glue dripping head and the 3rd actuator that is located on gun body on body and towards the fixed seat, the gun body have
For housing the cavity volume of colloid, the 3rd actuator coordinates extruding colloid to be flowed out from the Glue dripping head with gun body.
3. LED automatic gluing module according to claim 2, it is characterised in that be provided with valve in the Glue dripping head.
4. LED automatic gluing module according to claim 1, it is characterised in that the fixed seat include sucker and
The suction pipe connected with the sucker, offers the placed cavity for placing lamp holder and lamp housing component on the sucker, the placed cavity with
The suction pipe connection.
5. LED automatic gluing module according to claim 4, it is characterised in that the fixed seat also includes and the 3rd
The connector of actuator drive connection.
6. LED automatic gluing module according to claim 4, it is characterised in that the sucker, lamp holder and lamp housing component
It is coaxially disposed.
7. LED automatic gluing module according to claim 2, it is characterised in that the 3rd actuator uses cylinder,
Cylinder pressure extrudes the colloid in the cavity volume, and the air pressure of the cylinder is 0.1MPa between 0.2MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720458001.XU CN206810592U (en) | 2017-04-27 | 2017-04-27 | LED automatic gluing module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720458001.XU CN206810592U (en) | 2017-04-27 | 2017-04-27 | LED automatic gluing module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206810592U true CN206810592U (en) | 2017-12-29 |
Family
ID=60753693
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720458001.XU Expired - Fee Related CN206810592U (en) | 2017-04-27 | 2017-04-27 | LED automatic gluing module |
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| Country | Link |
|---|---|
| CN (1) | CN206810592U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107029944A (en) * | 2017-04-27 | 2017-08-11 | 厦门世菱科技有限公司 | LED automatic gluing module and its control method |
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2017
- 2017-04-27 CN CN201720458001.XU patent/CN206810592U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107029944A (en) * | 2017-04-27 | 2017-08-11 | 厦门世菱科技有限公司 | LED automatic gluing module and its control method |
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