Utility model content
The purpose of this utility model is overcome the deficiencies in the prior art, there is provided it is a kind of simple in construction, it is easy to implement outside air-conditioning
The input and output of machine, specification are welded, and conveniently realize the outdoor machine of air-conditioner copper pipe soldering work station of outdoor machine of air-conditioner body soldering.
The utility model uses following technical scheme:A kind of outdoor machine of air-conditioner copper pipe soldering work station, including outer machine input machine
Structure, outer machine delivery mechanism, outer machine detent mechanism, connector conveying mechanism, welding robot and outer machine output mechanism, welding robot
People, connector conveying mechanism and outer machine detent mechanism are set gradually in the longitudinal direction, outer machine input mechanism and outer machine output machine
Structure sets up separately in the both sides of outer machine detent mechanism, outer machine delivery mechanism include it is a plurality of with the vertically disposed track of outer machine detent mechanism and
Movable to set delivery mechanical arm in orbit, outer machine detent mechanism includes rotating basis and rack, and rack is rotatable
Be arranged on rotating basis, a side of rack offers the first escape groove entered for delivery mechanical arm, and track is from putting
The lower section of frame is put through arrangement, track both ends are located at outer machine input mechanism and outer machine output mechanism;Outer machine inputs machine from outer machine
The arrival end of structure is put into, and is delivered to the outer machine input mechanism port of export, and delivery mechanical arm, which rises, to be held up outer machine and enter along track
First escape groove delivers to outer machine above rack, and delivery mechanical arm, which declines, makes outer machine be positioned on rack, connector conveying
Connector is transported to copper pipe position on outer machine by mechanism, and soldering, side are carried out to connector and copper pipe by welding robot
The copper pipe of rack soldering opposite side is rotated after copper pipe soldering by rotating basis;Machinery is consigned after the copper pipe soldering of both sides
Arm, which rises to hold up outer machine and change the first escape groove exit after from rotation along track, conveys outside machine output mechanism.
As an improvement outer machine input mechanism includes two first conveyer belts, two first conveyer belt surfaces are respectively provided with
There is the limiting plate group arranged along conveying direction, limiting plate group includes two groups of transverse slats and riser, every group of transverse slat and riser arrangement
Into " L " shape, " L " the shape relative symmetry of two groups of transverse slats and riser is set, and the limiting plate group in two first conveyer belts is symmetrical arranged;
When outer machine is moved in first conveyer belt, two first conveyer belt machines outside supported on both sides, every group of transverse slat and riser navigate to outside
One corner of machine, conveyed by four groups of transverse slats in two first conveyer belts and the spacing outer machine of riser.
Set as an improvement lateral separation of the limiting plate group in first conveyer belt is adjustable.
As an improvement first conveyer belt includes consecutive diagonal section and parallel-segment, diagonal section is located at entrance one end,
Diagonal section has externally been disposed adjacent a sloping platform, and the surface of sloping platform and first conveyer belt is provided with continuously arranged roller.
As an improvement track is two groups and is symmetricly set between two first conveyer belts, delivery mechanical arm includes
First servomotor, undersetting, upper bracket and sucker, undersetting is movable to be set in orbit and is driven by the first servomotor
Activity, upper bracket are arranged on undersetting by one first cylinder, and sucker is two and on upper bracket along track length direction
Set, aspiration pump is set on undersetting and is connected with sucker.
Set as an improvement another activity is fixedly installed in one, two suckers on upper bracket, set on upper bracket
The loose slot of direction along ng a path arrangement is equipped with, movable block, one of sucker installation can be movably provided with loose slot along groove
In on movable block.
As an improvement rotating basis includes base body and the rotary shaft being arranged on base body, rotary shaft
Upper end sets a rotating disk, sets rack on rotating disk, and fixed cover is provided with gear in rotary shaft, the side setting 1 of base body the
Two cylinders, the engagement of the rack and pinion of the second cylinder external connection one;The neighboring of base body is provided with some in circumferencial direction
The support column of upper arrangement, the upper end of support column are set close to rotating disk.
As an improvement the upper surface of rotating disk is provided with some positioning holes, it is provided with rack with positioning hole to right
The positioning inserted block answered;The side relative with welding robot is provided with the spacing flange of external machine on rack.
As an improvement connector conveying mechanism includes longitudinal support, lateral frame and slip base, lateral frame passes through one second
Servomotor drive is movable up and down to be arranged on longitudinal support, and slip base is driven by one the 3rd servomotor can be up and down
Be arranged on lateral frame, slide unit is set on slip base, and slide unit is controlled by one the 3rd cylinder to be released or withdraw, and one is set on slide unit
Clamp has and the dynamic fixture of both sides, and the dynamic fixture of both sides is controlled by one the 4th cylinder respectively to be clamped or separate;The dynamic fixture of both sides
It is symmetrical arranged, two dynamic fixtures are " u "-shaped when closing up clamping, and the upper one side relative with connector front of clamp tool sets for arc
Put;When connector delivers to slide unit by outside feed mechanism, reach at clamp tool in place, the dynamic fixture of both sides, which closes up clamping, to be determined
Position, by slide unit, activity adjusts lateral attitude on lateral frame, and by lateral frame, activity adjusts lengthwise position on longitudinal support, arrives
Being pushed out up to slide unit during corresponding copper pipe makes connector and copper pipe offset, and soldering is carried out by welding robot.
As an improvement outer machine output mechanism includes adjustable shelf, adjustable shelf bottom sets universal wheel, and sidepiece, which has, to be avoided
Second escape groove of orbital position, top set some poles, and pole is arranged in parallel, and the middle part of pole is be hinged to be set, pole around
Hinged place tilts pole when rotating;Outer machine output mechanism is additionally provided with the locating rack separated with adjustable shelf, locating rack be two groups simultaneously
Neighbouring outer machine detent mechanism is set, and when adjustable shelf is pushed at locating rack, its locating rack offsets to the front portion of adjustable shelf and both sides
It is spacing.
The beneficial effects of the utility model:By the setting of various pieces mechanism, realize and outdoor machine of air-conditioner is delivered to weldering
Connect position to be positioned, be transported in connector after copper pipe is transported to position, by welding robot to connector and copper pipe
Soldering is carried out, outdoor machine of air-conditioner is conveyed out again after the completion of welding, and then can circulate carry out welding job;For outdoor machine of air-conditioner
For two sides copper pipe will soldering therefore there is provided rotational structure that outdoor machine of air-conditioner is rotated, while be provided with and cleverly consign
Mechanism, while the placement that rack carries out monolithic stability to outdoor machine of air-conditioner bottom supports, the rotation of rack is coordinated to make support
Fortune mechanism can pass through rack when rising, and outdoor machine of air-conditioner is delivered to the outer machine output mechanism of opposite side, so closed
The arrangement of reason realizes input and output smoothness is not disturbed, and each mechanism can be efficiently completed original artificial work, improve from
Dynamicization degree;The arrangement specification of each station working environment, the orderly progress of the welding of outdoor machine of air-conditioner is made, improves efficiency;By machine
Tool replaces manually welding connector and copper pipe, and automation ensure that welding quality, increase economic efficiency.
Embodiment
Specific embodiment of the utility model is elaborated below in conjunction with accompanying drawing.
As shown in figures 1 to 6, it is a kind of specific embodiment of the utility model outdoor machine of air-conditioner copper pipe soldering work station.The implementation
Example includes outer machine input mechanism 1, outer machine delivery mechanism 2, outer machine detent mechanism 3, connector conveying mechanism 4, the and of welding robot 5
Outer machine output mechanism 6, welding robot 5, connector conveying mechanism 4 and outer machine detent mechanism 3 are set gradually in the longitudinal direction,
Outer machine input mechanism 1 and outer machine output mechanism 6 set up separately in the both sides of outer machine detent mechanism 3, outer machine delivery mechanism 2 include it is a plurality of with
The outer vertically disposed track 21 of machine detent mechanism 3 and the movable delivery mechanical arm 22 being arranged on track 21, outer machine localization machine
Structure 3 includes rotating basis 31 and rack 32, and rack 32 is rotatably arranged on rotating basis 31, the side of rack 32
While offering the first escape groove 33 entered for delivery mechanical arm 22, track 21 passes through arrangement, track from the lower section of rack 32
21 both ends are located at outer machine input mechanism 1 and outer machine output mechanism 6;The arrival end of outer machine from outer machine input mechanism 1 is put into, conveying
To the outer port of export of machine input mechanism 1, delivery mechanical arm 22 rises the outer machine of picking-up and will into the first escape groove 33 along track 21
Outer machine delivers to the top of rack 32, and delivery mechanical arm 22, which declines, makes outer machine be positioned on rack 32, and connector conveying mechanism 4 will
Connector is transported to copper pipe position on outer machine, and soldering, side copper pipe pricker are carried out to connector and copper pipe by welding robot 5
The copper pipe of the soldering opposite side of rack 32 is rotated after weldering by rotating basis 31;Mechanical arm is consigned after the copper pipe soldering of both sides
22 rise the outer machine of picking-up and convey outside machine output along first escape groove 33 exit of the track 21 from rotation change after
Mechanism 6.The utility model is realized and outdoor machine of air-conditioner is delivered into welding position determined by the setting of various pieces mechanism
Position, it is transported in connector after copper pipe is transported to position, soldering, weldering is carried out to connector and copper pipe by welding robot 5
Outdoor machine of air-conditioner is conveyed out again after the completion of connecing, and then can circulate carry out welding job;The two sides copper for outdoor machine of air-conditioner
Pipe will soldering therefore there is provided rotating basis 31 that outdoor machine of air-conditioner is rotated, while there is provided cleverly outer machine to consign mechanism
2, while the placement that rack 32 carries out monolithic stability to outdoor machine of air-conditioner bottom supports, coordinate first on rack 32 to keep away
The rotation of groove 33 is allowed to make the delivery mechanical arm 22 of outer machine delivery mechanism 2 to pass through rack 32 when rising, by outside air-conditioning
Machine is delivered to the outer machine output mechanism 6 of opposite side, and so rational arrangement realizes outer machine input mechanism 1 and outer machine output mechanism
6 smoothnesses are not disturbed, and each mechanism can be efficiently completed original artificial work, improve automaticity;The arrangement rule of each station
Model working environment, the orderly progress of the welding of outdoor machine of air-conditioner is made, improves efficiency;Replaced by machinery manually to connector and copper pipe
Welded, automation ensure that welding quality, increase economic efficiency.
As an improvement embodiment, outer machine input mechanism 1 includes two first conveyer belts 11, two first
The surface of conveyer belt 11 is provided with the limiting plate group 12 arranged along conveying direction, and limiting plate group 12 includes two groups of transverse slats 121
With riser 122, every group of transverse slat 121 and riser 122 are arranged in " L " shape relative symmetry of " L " shape, two groups of transverse slats 121 and riser 122
Set, the limiting plate group 12 in two first conveyer belts 11 is symmetrical arranged;When outer machine is moved in first conveyer belt 11, two article
One machine outside supported on both sides of conveyer belt 11, every group of transverse slat 121 and riser 122 navigate to a corner of outer machine, pass through two article
Four groups of transverse slats 121 and the spacing outer machine of riser 122 on one conveyer belt 11 are conveyed.In view of the wider machine of outdoor machine of air-conditioner to be adapted to
The reasonability that the conveying of body, the stability of conveying, outer machine delivery mechanism 2 are set, by first conveyer belt 11 be arranged to two and
It is separated by a distance, so as to put outdoor machine of air-conditioner from supported on both sides, conveying can be with more stable;And it need not set wide
Conveyer belt, reduce cost;Outer machine delivery mechanism 2 can be set between two first conveyer belts 11, it is rational in infrastructure, can be good
Stable picking-up outdoor machine of air-conditioner.Outdoor machine of air-conditioner when being delivered to outer machine detent mechanism 3, it is necessary to carry out good positioning first, it is main
If the positioning on width, can ensure accurately to be placed on outer machine detent mechanism 3, and with connector conveyer
Structure 4, the relative distance of welding robot 5 and position it is accurate.Therefore being provided with two first conveyer belts 11 to position
The limiting plate group 12 of outdoor machine of air-conditioner, the rectangular cross-section of outdoor machine of air-conditioner, the transverse slat 121 and riser that every group of limiting plate group 12 is included
122, can be with corner at the one of spacing outdoor machine of air-conditioner corresponding to one group of transverse slat 121 and riser 122;Four in two first conveyer belts 11
Group transverse slat 121 and riser 122 can just form a coffin to accommodate outdoor machine of air-conditioner after setting on request.Outside air-conditioning
Machine from the conveying of the arrival end of first conveyer belt 11 get on when, the front end of outdoor machine of air-conditioner contradicts previous in two first conveyer belts 11 first
Group transverse slat 121 and riser 122, after outdoor machine of air-conditioner integrally enters first conveyer belt 11, by being revolved from the bottom of first conveyer belt 11
Turn the later group transverse slat 121 that comes up and riser 122 and outdoor machine of air-conditioner to offset cooperation, so as to define the position of outdoor machine of air-conditioner,
After outdoor machine of air-conditioner reaches the predetermined port of export of first conveyer belt 11, by the delivery of outer machine, mechanism 2 is consigned to outer machine detent mechanism
3, the outdoor machine of air-conditioner of outer machine detent mechanism 3 is accurately sent to, it is accurate with the relative position of connector conveying mechanism 4, welding robot 5
Really, it is easy to connector conveying mechanism 4 and welding robot 5 to be operated soldering by predetermined program.Connector conveying mechanism 4
Concrete structure can explain later, and welding robot 5 is used as prior art, is no longer illustrated.
As an improvement embodiment, lateral separation of the limiting plate group 12 in first conveyer belt 11 can adjust
Set.Limiting plate group 12 specifically can be adjusted lateral separation using screw body, and difference is adapted to so as to realize
The outdoor machine of air-conditioner of width, applicable surface is wider, more convenient, reduces the input of cost.
As an improvement embodiment, first conveyer belt 11 includes consecutive diagonal section 111 and parallel-segment
112, diagonal section 111 is located at entrance one end, and diagonal section 111 has externally been disposed adjacent a sloping platform 113, and sloping platform 113 and first is defeated
The surface of band 11 is sent to be provided with continuously arranged roller 114.Outdoor machine of air-conditioner has certain weight, is not easy to carry, therefore set
Sloping platform 113 and diagonal section 111 are put, coordinates roller 114 outdoor machine of air-conditioner can easily be pushed to first conveyer belt 11 and is conveyed,
The course of work below no longer needs the laborious completion of staff, need to only be monitored, and reduces working strength, and save
Save labour.Diagonal section 111 uses relatively small gradient, makes smaller, the air-conditioning that risen and fallen between diagonal section 111 and parallel-segment 112
Outer machine will not produce the big stabilization jolted, ensure conveying when transporting excessive therebetween.
As an improvement embodiment, track 21 be two groups and be symmetricly set on two first conveyer belts 11 it
Between, delivery mechanical arm 22 includes the first servomotor 221, undersetting 222, upper bracket 223 and sucker 224, and undersetting 222 can live
It is dynamic to be arranged on track 21 and be arranged on by the drive activity of the first servomotor 221, upper bracket 223 by one first cylinder 225
On undersetting 222, sucker 224 is two and set on upper bracket 223 along the length direction of track 21, is set on undersetting 222
Aspiration pump 226 is simultaneously connected with sucker 224.First servomotor 221 controls activity of the undersetting 222 on track 21, specific meeting
There are three stations, the first station is the outer port of export of machine input mechanism 1, and second station is that 3rd station is at outer machine detent mechanism 3
Outer machine output mechanism 6.Consign mechanical arm 22 in the first station, upper bracket 223 is initially at lower, when outdoor machine of air-conditioner outside
At machine input mechanism 1 in place, the first cylinder 225 drives upper bracket 223 to rise, and it is defeated that sucker 224 props up the outer machine of outdoor machine of air-conditioner disengaging
Enter mechanism 1;Consign mechanical arm 22 and reach second station, now consign mechanical arm 22 and reach rack 32 along the first escape groove 33
Lower section, 223 times general who has surrendered's outdoor machine of air-conditioner of upper bracket are positioned on rack 32, wait completion to be brazed;After the completion of the soldering all of both sides, this
When rack 32 have rotated 180 degree, towards the outer side of machine output mechanism 6, upper bracket 223 rises to be propped up the first escape groove 33
Outdoor machine of air-conditioner departs from rack 32;Delivery mechanical arm 22 can smoothly remove from the first escape groove 33 and reach 3rd station, on
223 times general who has surrendered's outdoor machine of air-conditioner of bearing are positioned on outer machine output mechanism 6, are then consigned mechanical arm 22 and are returned to the second work along track 21
Position, the rotation of rack 32 180 degree make it continue through and return to the first station, start subsequent cycle.Outer machine delivery mechanism 2 sets two
Group makes support and delivery more steady, and sucker 224 sets two and preferably supports outdoor machine of air-conditioner, the one of aspiration pump 226
It is movable together to be arranged on undersetting 222, reduces the complexity of structure, is easy to arrangement and the management in space, aspiration pump 226 is taken out
Gas makes sucker 224 hold outdoor machine of air-conditioner and makes outdoor machine of air-conditioner stable position when being conveyed in outer machine delivery mechanism 2, it is ensured that outdoor machine of air-conditioner
It is accurate when reaching outer machine detent mechanism 3 and positioning, it is ensured that copper pipe position it is accurate, it is ensured that automate the realization of soldering, guarantee
Product quality.
As an improvement embodiment, another is fixedly installed in 224 1, two suckers on upper bracket 223
Activity is set, and the loose slot 227 arranged along the direction of track 21 is provided with upper bracket 223, can be along groove activity in loose slot 227
Movable block 228 is provided with, one of sucker 224 is installed on movable block 228.Movable block 228 can also specifically use
The screw body realization activity of the bottom of loose slot 227 installation, makes two suckers 224 to adjust relative distance, meets different
The positioning of size outdoor machine of air-conditioner needs, and order positioning conveying is more stable.
As an improvement embodiment, rotating basis 31 includes base body 311 and being arranged at base body
Rotary shaft 312 on 311, the upper end of rotary shaft 312 set a rotating disk 317, rack 32, rotary shaft 312 are set on rotating disk 317
Upper fixed cover is provided with gear 313, and the side of base body 311 sets one second cylinder 314, the external connection one of the second cylinder 314
Rack 315 engages with gear 313;The neighboring of base body 311 is provided with some support columns arranged in a circumferential direction
316, the upper end of support column 316 is set close to rotating disk 317.When side soldering is completed, rack 315 is released by the second cylinder 314,
Rack 315 makes the half rotation of gear 313 with the linkage of gear 313, realizes the half rotation of 312 top rotary table of rotary shaft 317, rack
32 rotation 180 degrees, the copper pipe of opposite side are moved to opposite side are carried out in face of connector conveying mechanism 4 and welding robot 5
Soldering;Second cylinder 314 withdraws and completes reset work.It is different according to the outdoor machine of air-conditioner size of processing, top can be changed
Rack 32, adapts to wider process requirements, and application surface is wider.To play a part of protecting rotary shaft 312, support column is set
316 are pushed to bear top weight, and rotating disk 317 caused by the weight inequality of top can be avoided to tilt;The upper end of support column 316
Roller can also be further set, carry out supporting wheel 317, can also ensure flexibility during rotation.
As an improvement embodiment, the upper surface of rotating disk 317 is provided with some positioning holes 318, rack
It is provided with 32 and positions inserted block 34 to corresponding with positioning hole 318;The side relative with welding robot 5 is set on rack 32
There is the flange 35 that external machine is spacing.Positioning hole 318 is provided for locating turntable 317 and rack 32 with positioning inserted block 34, can
To accomplish that the standardization of different size rack 32 is installed.The width position of the specific spacing outdoor machine of air-conditioner of flange 35, outside air-conditioning
Between the receiving that machine can match enters two side flanges 35, illustrate that its position is accurate, it can be ensured that connector conveying mechanism 4 is accurate
Conveying connector accurately completes soldering with welding robot 5 in place.
As an improvement embodiment, connector conveying mechanism 4 include longitudinal support 41, lateral frame 42 and sliding
Seat 43, lateral frame 42 by one second servomotor 44 drive it is movable up and down be arranged on longitudinal support 41, slip base 43 is logical
Cross one the 3rd servomotor 45 drive it is movable up and down be arranged on lateral frame 42, on slip base 43 set slide unit 431, slide unit
431 are controlled release by one the 3rd cylinder 432 or are withdrawn, and set certain fixture 433 and the dynamic fixture 434 of both sides on slide unit 431, and two
The dynamic fixture 434 of side controls clamping or separation by one the 4th cylinder 435 respectively;The dynamic fixture 434 of both sides is symmetrical arranged, and two dynamic
Fixture 434 is " u "-shaped when closing up clamping, and it is that arc is set that clamp, which has one side relative with connector front on 433,;Work as connector
When delivering to slide unit 431 by outside feed mechanism, reaching at clamp tool 433 in place, the dynamic fixture 434 of both sides closes up clamping and positioning,
By slide unit 431, activity adjusts lateral attitude on lateral frame 42, and by lateral frame 42, activity adjustment is longitudinal on longitudinal support 41
Position, slide unit 431, which is pushed out, when reaching corresponding copper pipe makes connector and copper pipe offset, and soldering is carried out by welding robot 5.Connection
Part is the structure of " u "-shaped, to coordinate holding attachment, sets clamp to have 433 and dynamic fixture 434, clamp tool 433 is spacing to be connected
On the inside of the " u "-shaped of part, when the dynamic fixture 434 of both sides closes up clamping, move on the arch section and clamp tool 433 on fixture 434
The shape of arcwall face meeting fitting connection, so as to firmly accurately position connector;Slide unit 431 can be set by sliding bar mechanism
On slip base 43, slip base 43 successively is arranged on lateral frame 42 by sliding bar mechanism, and lateral frame 42 passes through sliding bar mechanism
Be arranged on longitudinal support 41, slide unit 431 realizes two change in location exiting and withdraw by the 3rd cylinder 432, slip base 43 by
The position that 3rd servomotor 45, lateral frame 42 are set by the second servomotor 44 is moved, it is achieved thereby that will even
Fitting is transported at corresponding copper pipe, and welding robot 5 also completes soldering by set action.After the completion of soldering, by the 4th cylinder
435 control brake clamps 434 separate, then integral reset, lower a connection piece of do action conveying to the next position.
As an improvement embodiment, outer machine output mechanism 6 includes adjustable shelf 61, and the bottom of adjustable shelf 61 is set
Universal wheel, sidepiece have the second escape groove 62 for avoiding the position of track 21, and top sets some poles 63, the parallel of pole 63
Row, the middle part of pole 63 is be hinged to be set, and pole 63 is tilted when pole 63 rotates around hinged place;Outer machine output mechanism 6 is additionally provided with
The locating rack 64 separated with adjustable shelf 61, locating rack 64 is two groups and neighbouring outer machine detent mechanism 3 is set, when adjustable shelf 61 is pushed into
When at locating rack 64, its locating rack 64 offsets spacing to the front portion of adjustable shelf 61 and both sides.Adjustable shelf 61 can be with by universal wheel
Arbitrarily promoted, transport to walk to process the outdoor machine of air-conditioner being welded for staff, and when adjustable shelf 61 is pushed to locating rack 64
When, symmetrical " L " shape is fixedly installed into two groups of locating racks 64, and adjustable shelf 61 is caught in locating rack 64, the base positioning activity of " L " shape
The front portion of frame 61, the both sides of the side positioning adjustable shelf 61 of " L " shape, the side of " L " shape can set elastic clamping block card accordingly
Firmly adjustable shelf 61, staff needs to impose certain power and could remove adjustable shelf 61, so as to stabilize adjustable shelf 61.Activity
Towards track 21, adjustable shelf 61 is positioned at track 21 when at locating rack 64 and avoided positioned at second second escape groove 62 of the sidepiece of frame 61
In groove 62, the end of track 21 is the 3rd station of delivery mechanical arm 22, consigns after mechanical arm 22 reaches 3rd station and is located at
Consign in mechanical arm 22,223 times general who has surrendered's outdoor machine of air-conditioner of upper bracket are positioned on support 63, and multiple supports 63 are in outdoor machine of air-conditioner length
Stable support outdoor machine of air-conditioner is arranged on direction;Be hinged pole 63 can skid off in the seasonal outdoor machine of air-conditioner of inclination from side, be easy to
Outdoor machine of air-conditioner is transferred on next conveying mechanism or in storage area.
It the above is only preferred embodiment of the present utility model, the scope of protection of the utility model is not limited merely to above-mentioned
Embodiment, all technical schemes belonged under the utility model thinking belong to the scope of protection of the utility model.It should be pointed out that pair
For those skilled in the art, some improvements and modifications under the premise of the utility model principle is not departed from,
These improvements and modifications also should be regarded as the scope of protection of the utility model.