CN206794669U - The caliper model structure of bridge portion both sides is scattered in for casting horizontal modeling formula focus - Google Patents
The caliper model structure of bridge portion both sides is scattered in for casting horizontal modeling formula focus Download PDFInfo
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- CN206794669U CN206794669U CN201720605634.9U CN201720605634U CN206794669U CN 206794669 U CN206794669 U CN 206794669U CN 201720605634 U CN201720605634 U CN 201720605634U CN 206794669 U CN206794669 U CN 206794669U
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- sprue
- rising head
- casting
- running channel
- die cavity
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- 238000005266 casting Methods 0.000 title claims abstract description 39
- 230000000630 rising effect Effects 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000009413 insulation Methods 0.000 claims abstract description 12
- 241000826860 Trapezium Species 0.000 claims description 3
- 239000000047 product Substances 0.000 description 5
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
It is a kind of to be used to cast the caliper model structure that horizontal modeling formula focus is scattered in bridge portion both sides, it is characterized in that it by sprue cup, sprue, cross gate, strainer core, laterally divide running channel, enter water piece, rising head, riser neck, heat-insulation system and casting die cavity and formed, the sprue cup connection sprue；The vertical direction connection cross gate of the sprue；Running channel is laterally divided in the cross gate end by strainer core connection；The strainer core divides running channel to be arranged in parallel with cross gate and laterally；The transverse direction divides running channel to connect rising head by entering water piece, and each rising head connects a casting die cavity by riser neck；Each casting die cavity sets heat-insulation system respectively on the inside of casting with tail end, is connected on rising head and casting；Each casting die cavity and rising head are all independently to enter water system.Superiority：This model structure uses free-standing feeding system, Feeding channel in casting is kept unimpeded by the design of heat-insulation system, interconnects the focus of discrete areas, effective feeding.
Description
(1) technical field：
Casting pattern structure design is the utility model is related to, is produced suitable for the horizontal modeling formula caliper of Nodular cast iron material
Product, that is, it is used to cast the caliper model structure that horizontal modeling formula focus is scattered in bridge portion both sides.
(2) background technology：
In prior art design scheme, the rising head position of casting can be designed according to its hotspot location, when product goes out
When existing plural focus is scattered in casting everywhere, rising head will be set in each hotspot location respectively to avoid shrinkage porosite problem from producing,
Such design can significantly influence the cost rate of casting, and if a casting in the presence of plural rising head, rising head can be mutual during feeding
Interference causes riser supplement shrink efficiency to reduce, and causes phenomena such as Shrinkage Porosity, shrinkage cavity occur.
(3) utility model content：
The utility model purpose, which is to provide, a kind of to be used to cast the caliper that horizontal modeling formula focus is scattered in bridge portion both sides
Model structure, it can solve the problem that the deficiencies in the prior art, for above-mentioned yield rate and shrinkage porosite problem, pass through thermal-insulating scheme and rising head
Design, Feeding channel is opened between making the scattered focus of cast-internal, and then allows single rising head effectively to reach the benefit of plural focus
Contracting, avoids the shrinkage porosite of cast-internal, shrinkage cavity bad, reaches the stable lifting with yield rate of product quality.
The technical solution of the utility model：It is a kind of to be used to cast the caliper mould that horizontal modeling formula focus is scattered in bridge portion both sides
Type structure, it is characterised in that it is by sprue cup, sprue, cross gate, strainer core, laterally divides running channel, enters water piece, rising head, emits
Mouth neck, heat-insulation system and casting die cavity are formed, and the sprue cup connects sprue；The vertical direction connection of the sprue is horizontal
Running channel；Running channel is laterally divided in the cross gate end by strainer core connection；The strainer core and cross gate and the running channel is laterally divided to be
It is arranged in parallel；The transverse direction divides running channel to connect rising head by entering water piece, and each rising head connects a casting die cavity by riser neck；
Each casting die cavity sets heat-insulation system respectively on the inside of casting with tail end, is connected on rising head and casting；Each casting
Die cavity and rising head are all independently to enter water system.
The sprue cup is taper, and bottom completely overlaps with sprue.
The sprue vertical direction connects two cross gates, and the end of two cross gates is connected laterally by strainer core
Divide running channel.
The cross gate is with laterally dividing running channel section to be all symmetrical trapezium structure；It is described enter water piece be thin rectangular shape knot
Structure；The rising head is shaped as cylinder, and riser neck is shaped as cone.
The course of work of the present utility model：The horizontal modeling formula focus of this casting is scattered in the caliper model structure of bridge portion both sides
Including two block models, model carries out matched moulds after sand mo(u)ld is printed in moulding, and molten metal enters along sprue cup, sprue, cross gate
Enter strainer core, by entering the order filling casting die cavity for laterally dividing running channel, entering water piece, rising head, riser neck after strainer core, it is poured
The note time must be controlled within 12 seconds, it is ensured that and casting meets demand with rising head temperature, to reach graphite expansion feeding effect,
Avoid the generation of shrinkage porosite.
Superiority of the present utility model：This model structure uses free-standing feeding system, passes through setting for heat-insulation system
Meter makes Feeding channel in casting keep unimpeded, interconnects the focus of discrete areas, and effectively each region can be carried out for rising head
Feeding, substitute traditional scheme Feeder Design, the yield rate of product can be effectively improved and avoid rising head interfere with each other produced by it
Shrinkage porosite.
(4) illustrate：
Fig. 1, which is that the utility model is involved, to be used to cast the caliper model structure that horizontal modeling formula focus is scattered in bridge portion both sides
Structural representation.
In figure：1 is sprue cup, and 2 be sprue, and 3 be cross gate, and 4 be strainer core, and 5 is laterally divide running channel, 6 be into water piece,
7 be rising head, and 8 be riser neck, and 9 be heat-insulation system, and 10 be casting die cavity.
(5) embodiment：
Embodiment：It is a kind of to be used to cast the caliper model structure that horizontal modeling formula focus is scattered in bridge portion both sides, such as Fig. 1 institutes
Show, be to divide running channel 5 by sprue cup 1, sprue 2, cross gate 3, strainer core 4, transverse direction, enter water piece 6, rising head 7, riser neck 8, insulation
System 9, casting die cavity 10 are formed, and sprue cup 1 is that conical design completely overlaps with sprue 2, the vertical direction of sprue 2 and both sides
Cross gate 3 connects, and contact area is consistent with the sectional area of cross gate 3, and the end of cross gate 3 enters strainer core 4 behind connection area of slack water, horizontal
Running channel 3 is furnished with strainer core 4 for horizontal direction, and the area of slack water area of cross gate 3 is more than the area of strainer core 4, and strainer core 4 overlaps thereafter
Running channel 5 is laterally divided in both sides, and strainer core 4 divides running channel 5 to be also to be arranged in parallel, laterally divides running channel 5 to be connected with entering water piece 6 with horizontal, its
Connection area is consistent with entering the sectional area of water piece 6, enters water piece 6 and rectangular flow path be present with the junction of rising head 7 to be overlapped, square-section
Product need to be more than into the area of water piece 6, and the shape of rising head 7 uses cylindrical design, and riser neck 8 is shaped as cone can play with casting mold 10
Temp effect altogether, each inner side of casting die cavity 10 are provided with heat-insulation system 9 with tail end, connected respectively with rising head 7 and casting die cavity 10
Connect, each casting die cavity 10 is all needed independently to enter water system with rising head 7.
The cross gate is with laterally dividing running channel section to be all symmetrical trapezium structure；It is described enter water piece be thin rectangular shape knot
Structure；The rising head is shaped as cylinder, and riser neck is shaped as cone.
The sectional area of sprue cup 1 is 2500mm in the embodiment2, it is highly 200mm, the sectional area of sprue 2 is 1200mm2, it is high
Spend for 80mm；The sectional area of cross gate 3 is 350mm2, length 45mm；Strainer core 4 is 70mmx70mm, and effective area is
60mmx60mm；Laterally divide the sectional area front half section 486mm of running channel 52, length 340mm, second half section 192mm2, length is
180mm；Enter the sectional area 141mm of water piece 62, length 15mm；The back cut diameter of rising head 7 is 53mm, lower port diameter 59mm, height
For 107mm；Riser neck 8 and the junction sectional area of rising head 7 are 480mm2, riser neck 8 and the coupling part casting type of casting die cavity 10
Chamber sectional area is 540mm2, interior outside heat-insulation system volume difference 36000mm3With 21000mm3。
The horizontal modeling formula focus of this casting is scattered in the caliper model structure of bridge portion both sides using well, and expection is fully achieved
Effect.
Claims (4)
1. it is a kind of be used for cast the caliper model structure that horizontal modeling formula focus is scattered in bridge portion both sides, it is characterised in that it be by
Sprue cup, sprue, cross gate, strainer core, transverse direction divide running channel, enter water piece, rising head, riser neck, heat-insulation system and casting die cavity
Formed, the sprue cup connects sprue；The vertical direction connection cross gate of the sprue；The cross gate end passes through
Strainer core connection laterally divides running channel；The strainer core divides running channel to be arranged in parallel with cross gate and laterally；The transverse direction divides running channel
Rising head is connected by entering water piece, each rising head connects a casting die cavity by riser neck；Each casting die cavity is on the inside of casting
Heat-insulation system is set respectively with tail end, is connected on rising head and casting；Each casting die cavity and rising head are all independently to enter water
System.
2. a kind of according to claim 1 be used to cast the caliper model knot that horizontal modeling formula focus is scattered in bridge portion both sides
Structure, it is characterised in that the sprue cup is taper, and bottom completely overlaps with sprue.
3. a kind of according to claim 1 be used to cast the caliper model knot that horizontal modeling formula focus is scattered in bridge portion both sides
Structure, it is characterised in that the sprue vertical direction connects two cross gates, and the end of two cross gates is connected by strainer core
Connect and laterally divide running channel.
4. a kind of according to claim 1 be used to cast the caliper model knot that horizontal modeling formula focus is scattered in bridge portion both sides
Structure, it is characterised in that the cross gate is with laterally dividing running channel section to be all symmetrical trapezium structure；It is described enter water piece to be thin
Rectangular configuration；The rising head is shaped as cylinder, and riser neck is shaped as cone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720605634.9U CN206794669U (en) | 2017-05-27 | 2017-05-27 | The caliper model structure of bridge portion both sides is scattered in for casting horizontal modeling formula focus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720605634.9U CN206794669U (en) | 2017-05-27 | 2017-05-27 | The caliper model structure of bridge portion both sides is scattered in for casting horizontal modeling formula focus |
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| CN206794669U true CN206794669U (en) | 2017-12-26 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128047A (en) * | 2018-10-29 | 2019-01-04 | 勤威(天津)工业有限公司 | A kind of the process modeling structure and application method of the casting system for caliper casting |
| CN111318649A (en) * | 2020-04-15 | 2020-06-23 | 广西玉柴机器配件制造有限公司 | Iron mold sand-lined process space crossing type pouring system |
| CN114367637A (en) * | 2021-12-30 | 2022-04-19 | 苏州勤堡精密机械有限公司 | High-strength green sand pouring system of oversized traction sheave casing |
-
2017
- 2017-05-27 CN CN201720605634.9U patent/CN206794669U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128047A (en) * | 2018-10-29 | 2019-01-04 | 勤威(天津)工业有限公司 | A kind of the process modeling structure and application method of the casting system for caliper casting |
| CN109128047B (en) * | 2018-10-29 | 2023-10-31 | 勤威(天津)工业有限公司 | Process model structure of casting system for clamp casting and use method |
| CN111318649A (en) * | 2020-04-15 | 2020-06-23 | 广西玉柴机器配件制造有限公司 | Iron mold sand-lined process space crossing type pouring system |
| CN114367637A (en) * | 2021-12-30 | 2022-04-19 | 苏州勤堡精密机械有限公司 | High-strength green sand pouring system of oversized traction sheave casing |
| CN114367637B (en) * | 2021-12-30 | 2024-05-07 | 苏州勤堡精密机械有限公司 | High-strength tide mould sand pouring system of oversized traction sheave casing |
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